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ultraPLAY Discovery Center DC-1SM, Assembly Instructions Manual

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ultraPLAY Discovery Center DC-1SM Assembly Instructions Manual Download Page 45

43

         

UltraPlay Play Systems

         800.458.5872  •  www.ultraplay.com

         

UltraPlay Play Systems

         800.458.5872  •  www.ultraplay.com

STEP 20 - ATTACH PANEL CONNECTORS

Parts List

Letter

Description

Quantity Part Number

A

90 Degree Panel Connector

2

02-08-0100

Hardware Complete

1

33-12-1010

B

M10 x 25mm(1”) BHCS Bolt

4 

33-11-0003

Slide

Hood

Gear Panel

TouchMath Panel

Vine

Climber

Handhold

Post Caps

1. Apply Loctite adhesive to threads of Bolts(B).

2. Place 90 Degree Panel Connector(A) in corner

     of Gear Panel and Slide Hood.

3. 

Align Holes in 90 Degree Panel Connector(A) with

    threaded inserts in Gear Panel and Slide Hood.

4. Secure with (2) Bolts(B).

5. Place 90 Degree Panel Connector(A) in corner

    of Slide Hood and Vine Climber Handhold.

6. 

Align Holes in 90 Degree Panel Connector(A) with

    threaded inserts in Slide Hood and Vine Climber Handhold.

7. Secure with (2) Bolts(B).

8. Tighten all Post Caps. 

A

B

A

Summary of Contents for Discovery Center DC-1SM

Page 1: ...MODEL DC 1SM MODEL DC 1SMR 08 04 15 MODEL DC 1SMR MODEL DC 1SM ASSEMBLY INSTRUCTIONS...

Page 2: ......

Page 3: ...ety practices common to commercial play equipment Please read this information carefully and use your best judgment as to how these guidelines apply to your specific situation If you have any question...

Page 4: ...ntire structure EXCEPT for slide exits which require a distance X equal to the highest point of the sliding surface with a minimum of 72 inches and maximum of 96 inches from the edge of the slide See...

Page 5: ...surfacing should be placed in the use zones of all equipment as specified for each type of equipment and at depths to meet the critical fall heights as specified by the U S Product Safety Commission A...

Page 6: ...ildren and adults Check for trip hazards such as the balance beam support posts or environmental trip hazards such as rocks or roots in the play area Make all necessary improvements or repairs AFTER T...

Page 7: ...repair damage caused by wear or vandalism a major factor in injury causing situations Proper maintenance of Discovery Centers equipment requires regular tightening of all bolts nuts set screws and oth...

Page 8: ...te Check for broken support anchors Stability in ground structures should not be easily swayed connections should be solid and adequately secured Check all posts in ground for corrosion or rot below g...

Page 9: ...ering scratches dents discoloration normal wear and tear or marring as a result of public or private use Claims are limited to replacement of equipment only and do not include any costs associated wit...

Page 10: ...ree from defects in materials or workmanship against structural failure which causes the product to become unfit for its intended use subject to normal usage and installation for a period of 5 years f...

Page 11: ...esponsible for freight costs associated with products located outside the continental United States UltraPlay Systems reserves the right to inspect all products identified as defective Photos of defec...

Page 12: ...07 0054 Early Childhood Horizontal Ladder PJHLAD Freestanding Crawl Tunnel 02 07 0057 Balance Beam ZBAL 8 Single Bay Swing 2 5 PBP 8 1C South Fork Single Deck UPLAY 001 P N Ultraplay offers a variety...

Page 13: ...fence other play equipment rocks and landscaping etc Acceptable play surfaces include sand mulch fine gravel or shredded belt less tires if installed at the appropriate depths per CPSC guidelines for...

Page 14: ...ear any bodies of water If adjacent to a street with traffic ensure adequate fencing acts as a barrier to children running into danger 4 Site layout should include accurate measurement and marking of...

Page 15: ...at all installation areas be roped off with clearly marked warning signs posted Any open footings should be covered with plywood or other suitable material Even during installation it has been found t...

Page 16: ...ost as well as a LOWER level post All of the LOWER level posts have ground mounting plates welded to them The UPPER level posts do not The UPPER and LOWER posts will have matching numbers The UPPER le...

Page 17: ...FE RUBBER MALLET 4LB HAMMER LEVEL POST TIGHTING T TOOL included TORX HEAD WRENCHES BITS included DRILL 3 8 MASONRY DRILL BIT LOCTITE 6mm 4mm ALAN HEAD BITS included WRENCH included 13mm 17mm UltraPlay...

Page 18: ...11 0401 M10 Lock Nut 33 11 0400 M10 B H C S Bolts NOTE Your play structure may not use all hardware listed M8 B H C S Bolts 1 2 3 4 1 1 3 16 1 3 8 1 9 16 2 2 3 8 2 3 4 3 1 8 13mm 20mm 25mm 30mm 35mm 4...

Page 19: ...Vine Climber Mounting Bracket 02 08 0106 1 N Vine Climber 02 08 0024 1 O Vine Climber Extension Post 8 02 08 0108 0107 2 2 P Slide Hood 02 08 0002 1 Q Straight Slide 02 08 0019 1 R 90 Degree Connecto...

Page 20: ...ber Handhold ODD 02 08 0004 1 M Climber Handhold ODD w Inserts 02 08 0045 1 N Vine Climber Mounting Bracket 02 08 0106 1 O Vine Climber 02 08 0024 1 P Vine Climber Extension Post 8 02 080108 0107 2 2...

Page 21: ...on accidental falls 1 Review Use Zone Mark the placement of one Deck Post Any of the 4 may be used NOTE Survey flags may be used to mark the placement of each hole 2 Measure from first Deck Post to ma...

Page 22: ...Extension Footer SURFACING Instructions 1 With Footers in position secure each footer to the ground using 2 ground spikes NOTE A 4 lb hammer may be required to drive spikes into the ground 2 Install...

Page 23: ...2 3 8 Dia x 2 deep holes into concrete to receive anchor 2 Insert Concrete Anchors and secure with Flat Washer and Lock Nut IMPORTANT Never install play equipment over hard unresilient surfaces such...

Page 24: ...on on the last page of these instructions CONCRETE CONCRETE 45 Ref 2 M10 x25mm 1 BHCS Bolts 2 M10 Lock Nuts IMPORTANT Never install play equip ment over hard unresilient surfaces such as asphalt concr...

Page 25: ...he 3 remaining Lower Posts A NOTE If installing play structure with concrete footers install In ground footers at this time See Footing Detail Page NOTE Refer to USE ZONE page for proper structure pla...

Page 26: ...er Description Quantity Part Number A Lower Post Covers 30 25 Long 4 02 08 0030 1 Locate 4 Lower Post Covers A NOTE Lower Posts and Lower Post Covers A are numbered 1 2 3 4 Match numbers 2 Slide Lower...

Page 27: ...y Systems 800 458 5872 www ultraplay com STEP 3 PLACE DECK ONTO LOWER POST COVERS 1 Place Deck A onto Lower Post Covers Lower Post Covers 4 1 3 2 Parts List Letter Description Quantity Part Number A D...

Page 28: ...lay com 26 STEP 4 PLACE CLIMBER HANDHOLD BRACKET ONTO DECK Parts List Letter Description Quantity Part Number A Climber Handhold Bracket 1 02 08 0102 1 Place Climber Handhold Bracket A onto top surfac...

Page 29: ...27 UltraPlay Play Systems 800 458 5872 www ultraplay com IF YOUR STRUCTURE INCLUDES THE ROOF OPTION SKIP TO PAGE 45...

Page 30: ...of TouchMath Panel B between wings of left Climber Handhold Odd A 3 Align Holes in wings of Left Climber Handhold Odd A and TouchMath Panel B and insert Upper Post 1 C downward through both sets of wi...

Page 31: ...ath Panel and Gear Panel A and insert Upper Post 2 B downward through both sets of wings and through deck NOTE Upright Posts B are numbered 1 2 3 4 Match Upright Posts to Footer Posts 3 Use T Tool tur...

Page 32: ...per Post 3 C downward through both sets of wings and into Lower Post 3 4 Use T Tool turn clockwise to Tighten Upper Post C to Lower Support Post NOTE Upper Posts C are numbered 1 2 3 4 Match Upper Pos...

Page 33: ...0003 C M10 Lock Washer 5 33 11 0201 D M10 Flat Washer 5 33 11 0200 E M10 x 20mm 3 4 BHCS Bolt 2 33 11 0002 A A C D B Threaded Inserts Figure 1 B E E 1 Align holes in Vine Climber Bracket A with insert...

Page 34: ...ut E Repeat Steps 1 and 2 for other Extension Post B See Figure 1 3 Insert Bolt F Lock Washer G and Flat Washer H into hole in Vine Climber Extension Post B and into threaded insert in Vine Climber A...

Page 35: ...ded insert in Vine Climber See Figure 1 2 Repeat for other side 3 Tighten all Bolts A A B C Deck Mounting Bracket Vine Climber STEP 10 ATTACH VINE CLIMBER TO DECK MOUNTING BRACKET Parts List Letter De...

Page 36: ...Figure 3 C B G F E I H B C D Figure 1 Figure 2 A B C D I Figure 3 Eliminate Extension Tube C if using 2 1 2 poured in place or rubber tile applications and bolt Slide Mounting Bracket B directly to Fo...

Page 37: ...hole in Slide and into threaded insert in Deck Lightly tighten See Figure 1 2 Repeat for other side 3 Tighten all Bolts A B C A Slide Slide Deck Figure 1 Parts List Letter Description Quantity Part Nu...

Page 38: ...ecure Bongos Mounting Bracket A to Deck using 4 Bolts B 4 Lock Washers C and 4 Flat Washers D NOTE Lightly tighten bolts until all Bolts B are inserted then securly tighten B C D A Slide Bongo Bracket...

Page 39: ...From underside of Bongos A insert Bolt D Flat Washer E through Bongos Support Bracket B into hole in Bongos A and secure from inside of Bongos A with Flat Washer E and Lock Nut F See Figure 1 B C F D...

Page 40: ...t Bracket into socket of Bongos Mounting Bracket and align holes 3 Insert Bolt A downwward through both brackets and secure with Barrel Nut B B A TouchMath Panel Bongos Support Bracket Shaft Bongos Mo...

Page 41: ...Rainwheel Bracket A to Deck using 4 Bolts B 4 Lock Washers C and 4 Flat Washers D NOTE Lightly tighten bolts until all Bolts B are inserted then securely tighten B C D A Slide Rainweel Bracket under...

Page 42: ...ough stud to rest against Plastic Insert B 4 Place base of Yellow Cap D onto threaded stud of Rainwheel Bracket and secure with Flat Washer E and Lock Nut F 5 Snap Yellow Cap D into position to cover...

Page 43: ...TE Mounting Bracket B spins freely 5 To attach Telescope C to Telescope Bracket B insert Flat Washer G Lock Washer H and Bolt I into one side of Telescope Bracket B and Secure with Barrel Nut J See Fi...

Page 44: ...e 1 2 Apply Loctite adhesive to threads of Bolts B 3 Place 3 Post Caps A on top of the 3 Upper Posts Insert Bolts B into treaded insert on Posts and lightly tighten See Figure 2 NOTE Final tightening...

Page 45: ...dhold Post Caps 1 Apply Loctite adhesive to threads of Bolts B 2 Place 90 Degree Panel Connector A in corner of Gear Panel and Slide Hood 3 Align Holes in 90 Degree Panel Connector A with threaded ins...

Page 46: ...1 and 2 for remaining Footer Covers ASSEMBLY IS COMPLETE A Upright Post Cover A B C D E Secure play structure to the ground BEFORE installing Footer Covers A See Footer Detail Page Parts List Letter D...

Page 47: ...45 UltraPlay Play Systems 800 458 5872 www ultraplay com INSTALLATION INSTRUCTIONS FOR STRUCTURE WITH THE ROOF OPTION...

Page 48: ...hMath Panel B onto Lower Post 2 Insert wings of TouchMath Panel B between wings of left Climber Handhold A 3 Align Holes in wings of Left Climber Handhold A and TouchMath Panel B and insert Upper Post...

Page 49: ...ings of TouchMath Panel and Gear Panel A and insert Upper Post 2 B downward through both sets of wings and through deck 3 Hand tighten Upper Post 2 B clockwise until tight NOTE Upright Posts B are num...

Page 50: ...ear Panel and insert Upper Post 3 C downward through both sets of wings and into Lower Post 3 4 Hand tighten Upper Post C clockwise until tight NOTE Upper Posts C are numbered 1 2 3 4 Match Upper Post...

Page 51: ...e longer than Bolts E Lightly tighten bolts until all Bolts B are inserted 3 Tighten all Bolts B A A C D B B E E Threaded Inserts Figure 1 ROOF OPTION INSTRUCTIONS STEP 8 ATTACH VINE CLIMBER BRACKET T...

Page 52: ...Steps 1 and 2 for other Extension Post B See Figure 1 3 Insert Bolt F Lock Washer G and Flat Washer H into hole in Vine Climber Extension Post B and into threaded insert in Vine Climber A Repeat for o...

Page 53: ...Vine Climber See Figure 1 2 Repeat for other side 3 Tighten all Bolts A A B C Deck Mounting Bracket Vine Climber STEP 10 ATTACH VINE CLIMBER TO DECK MOUNTING BRACKET Parts List Letter Description Qua...

Page 54: ...G F E I H B C D Figure 1 Figure 2 A B C D I Figure 3 Eliminate Extension Tube C if using 2 1 2 poured in place or rubber tile applications and bolt Slide Mounting Bracket B directly to Footer Plate D...

Page 55: ...Deck Lightly tighten See Figure 1 2 Repeat for other side 3 Tighten all Bolts A B C A Slide Slide Deck Figure 1 STEP 12 ATTACH SLIDE TO DECK Parts List Letter Description Quantity Part Number Hardware...

Page 56: ...Mounting Bracket A to Deck using 4 Bolts B 4 Lock Washers C and 4 Flat Washers D NOTE Lightly tighten bolts until all Bolts B are inserted then securly tighten B C D A Slide Bongo Bracket under LEFT...

Page 57: ...de of Bongos A insert Bolt D Flat Washer E through Bongos Support Bracket B into hole in Bongos A and secure from inside of Bongos A with Flat Washer E and Lock Nut F See Figure 1 B C F D E E E D F E...

Page 58: ...o socket of Bongos Mounting Bracket and align holes 3 Insert Bolt A downwward through both brackets and secure with Barrel Nut B B A TouchMath Panel Bongos Support Bracket Shaft Bongos Mounting Bracke...

Page 59: ...et A to Deck using 4 Bolts B 4 Lock Washers C and 4 Flat Washers D NOTE Lightly tighten bolts until all Bolts B are inserted then securely tighten B C D A Slide Rainweel Bracket under LEFT side of Gea...

Page 60: ...rest against Plastic Insert B 4 Place base of Yellow Cap D onto threaded stud of Rainwheel Bracket and secure with Flat Washer E and Lock Nut F 5 Snap Yellow Cap D into position to cover hardware STEP...

Page 61: ...ector A with threaded inserts in Gear Panel and Slide Hood 4 Secure with 2 Bolts B 5 Place 90 Degree Panel Connector A in corner of Slide Hood and Vine Climber Handhold 6 Align Holes in 90 Degree Pane...

Page 62: ...imber Handhold 1 Slide Post Cover A downward over Upper Post 1 between left Vine Climber Handhold and TouchMath Panel 2 Slide Post Covers B downward over remaining Upper Posts 2 3 and 4 B A B B 1 2 3...

Page 63: ...ll 1 8 pilot hole through Roof and into Upright See Figure 1 3 Secure Roof A to Uprights with 4 Self tapping Screws B See Figure 1 4 Repeat Steps 2 and 3 for remaining 3 Self tapping Screws B B A A 1...

Page 64: ...emaining Footer Covers ASSEMBLY IS COMPLETE A Upright Post Cover A B C D E Secure play structure to the ground BEFORE installing Footer Covers A See Footer Detail Page ROOF OPTION INSTRUCTIONS Parts L...

Page 65: ...S Hooks are closed and not excessively worn 2 No exposed metal on swing seats 3 Swing chain is in good condition and not excessively worn especially at connection points D Surrounding Area 1 Resilien...

Page 66: ...__________________ Play Area Location or Description ______________________________________________________________ Date _______________________ Inspector______________________________________________...

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