UltimateAir 200DX User Manual & Installation Manual Download Page 23 | Manualshive

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Model 200DX

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Ultimateair.com

::

Athens, Ohio 45701 :: 740.594.2277

Wall Dial Flow Control

–

Included

The 200DX comes equipped with this Wall Dial Flow Control pre-wired.
Follow these steps to re-wire the dial control to a more convenient
location.

1.

Run the unit before un-wiring, to be sure that everything is working.

2.

Following all applicable electrical codes, Determine the location
where the Wall Dial will be mounted and the length of 6-conductor
wire (18-22 gauge) necessary to run from the RecoupAerator to the
Wall Dial.

3.

Be sure the RecoupAerator is switched OFF and unplugged.

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Summary of Contents for 200DX

Page 1: ...Model 200DX Ultimateair com Athens Ohio 45701 740 594 2277...

Page 2: ...ASE the UltimateAir 200DX moderates indoor humidity in the winter and turns away outdoor humidity in the summer Filtration 95 at 1 8 microns MERV 12 Exceeds ASHRAE 62 2 Variable Airflow with Quiet ope...

Page 3: ...ndom matrix polymer Filtration Filtration material 95 effective at 1 8 microns MERV 12 replaceable with separate washable aluminum pre filter Frost Control Programmed to automatically prevent frosting...

Page 4: ...701 740 594 2277 Performance Data Fan Power The power curve was generated using the average airflow rate over all four ducts Note Curves are generated from actual test data and should only be used as...

Page 5: ...rature package with this manual and warranty registration card When Installing 1 Test Run the RecoupAerator by plugging into a power outlet turn switch on and adjust the blower speed with the included...

Page 6: ...6 tapered reducer for running 8 trunk ducts 4 Use the included tek screws to attach the collar to the ERV metal tabs through the pre drilled pilot holes for rigid attachment 5 NOTE All ducts from the...

Page 7: ...rotection against shock hazards and should be plugged directly into a properly grounded 120V three pronged wall receptacle If only a two pronged outlet is available it must be replaced with a properly...

Page 8: ...effective the system will be Dedicated ductwork is installed for the stale air exhaust and the fresh air delivery The kitchen laundry room and other areas with high contamination should contain regis...

Page 9: ...to the cold air return side or supply side of the furnace Stale Air Out thru the RecoupAerator is ducted separately to points throughout the house from which you would like to remove stale air e g the...

Page 10: ...rator and your air handler to run simultaneously i e they will be interlocked to prevent recirculation shorting thru back past the furnace air handler Option 4 Shared Forced Air Return This method use...

Page 11: ...oid directly suspending the RecoupAerator from the mid span area of joists This can result in structural vibration Allow adequate space for maintenance and service of the RecoupAerator Vertical Floor...

Page 12: ...l Use a Ceiling Mounting Kit to suspend the RecoupAerator from the D rings located on the four corners Allow adequate space 12 between the ceiling and the unit to allow for servicing Allow 24 below th...

Page 13: ...nce with HVAC standards and regulations to allow required quantities of fresh air to circulate through the building Under no circumstances should the trunk duct size be less than six inches as this wi...

Page 14: ...curs Stretch flex duct evenly to avoid air restriction Use Y connections instead of T connections wherever possible Size ductwork according to recognized industry standards such as Manuals D and J pub...

Page 15: ...x Foil Tape Use only tapes that have been listed and labeled to Standard UL 181B and labeled 181B FX Use two wraps of 1 minimum width Draw Band Plastic Clamp Clamp Tool Use for low pressure systems up...

Page 16: ...g Mechanically fasten the vapor barrier jacket with a draw band Secure the inner core to the fitting using a draw band or three wraps of pressure sensitive tape apply additional mastic over the connec...

Page 17: ...ulation of the exhaust air 2 Terminate the ducts using exterior weather hoods Ensure that the exterior weather caps have wire mesh to keep out birds and debris Angle the weather caps down and away fro...

Page 18: ...ocedure to accomplish them Factory Default Settings Airflow This unit contains two blower motors each independently controlling the airflow coming into the building Blower 1 supply and leaving the bui...

Page 19: ...Model 200DX Ultimateair com Athens Ohio 45701 740 594 2277 Three Motor Main Control Board...

Page 20: ...L JP4 Used to enable or disable on off control from outside source via F1 and F2 REMOVE this jumper when controlling the ERV via F1 and F2 outside 24VAC signal M RED LED Main 24VAC power LED This shou...

Page 21: ...controller FF Vun terminal For wiring to mating terminal on NA wall controller GG Temperature input B AUX Temperature thermistor input HH J4 Blower control jumper Default is 0 position for general ful...

Page 22: ...d at the three motor Main Control board inside the power switch cover Use the screw terminals labeled 24 Vac LINE 1 2 or 3 and 24 Vac RETURN 1 2 or 3 to power low voltage accessories Limitations Note...

Page 23: ...ire the dial control to a more convenient location 1 Run the unit before un wiring to be sure that everything is working 2 Following all applicable electrical codes Determine the location where the Wa...

Page 24: ...g 1 4 of insulation from each of the wire ends complete the wiring by matching each labeled between the 3 Motor Main Control and the Wall Dial Be sure all connections are secure by lightly pulling eac...

Page 25: ...lity Boost is useful for running at maximum airflow 200CFM using a low voltage signal input such as the optional Boost Timer Typically Boost inputs include bathroom timers CO2 monitors and humidity mo...

Page 26: ...oviding Energy Savings and added Comfort The built in temperature sensor on the incoming air stream automatically stops energy recovery when the incoming air is between 55 and 70 Fahrenheit This featu...

Page 27: ...Model 200DX Ultimateair com Athens Ohio 45701 740 594 2277...

Page 28: ...electronics and will void the warranty Wiring to a Furnace AC Air Handler Continued When integrating the UltimateAir ERV with existing forced air systems it may need to operate in conjunction with th...

Page 29: ...Wall Dial will flash when the furnace blower is not running Wiring to Thermostat or Dry Contact Switches This control scenario will utilize the UltimateAir 200DX internal 24Vac transformer power for O...

Page 30: ...Model 200DX Ultimateair com Athens Ohio 45701 740 594 2277 The factory default setting is balanced airflow into and out of the space Any boost mode input will over ride offset pressurization...

Page 31: ...ry setting is JMP2 JMP3 1 which means no offset is in effect and the unit will provide a balanced equal supply and exhaust flow 4 Move the jumpers to their corresponding air flow offset as follows JMP...

Page 32: ...ect all power to the unit 1 Set jumpers JMP1 to the EU position and J3 to the 0 10V INPUT position on the three motor controller as shown in the drawing below to enable the 0 10 VDC control input 2 If...

Page 33: ...Review following table for the vDC input versus airflow relationship to help program your control Note 0 0 5 vDC OFF 0 9 vDC ON and lowest flow setting Vin 0 10V CFM POWER watt Watt CFM 0 9 36 24 0 67...

Page 34: ...ller The relay controls any auxiliary options you may want to operate in conjunction with your ventilation unit When the UltimateAir unit is turned on by the Wall Dial Control or by other means e g fa...

Page 35: ...The programmed controller for modulating temperature will use only the minimum energy necessary to maintain the incoming air temperature just above 12 F automatic frost prevention shut off temperatur...

Page 36: ...100 150 200 10 0 0 WATTS 0 0 0 0 5 0 47 5 110 8 158 3 237 4 316 5 0 0 95 0 221 6 316 5 474 8 633 0 5 0 142 4 332 3 474 8 712 2 949 6 10 0 189 9 443 1 633 0 949 6 15 0 237 4 553 9 791 3 20 0 284 9 664...

Page 37: ...the Check Filter light comes on Which ever comes first Clean or replace the filtration material at least once per year Clean pre filters every 3 to 4 months if continuously operated Check exterior wea...

Page 38: ...or soft brush Aluminum Pre filters Clean the aluminum pre filter at least once every six months 1 Disconnect power to the RecoupAerator 2 Open the filter access cover and foam insert blocks 3 Pull pre...

Page 39: ...2 filter 1 Disconnect Power 2 Open the Service cover by releasing the two Latches 3 Remove the Rectangular Foam Inserts 4 Remove the aluminum pre filters Clean the pre filters at least once every six...

Page 40: ...ls have a single thumb screw The motor wiring may remain connected Carefully rock or slide the motor drive roller assembly loose to remove 5 Replace Drive Roller Belt by stretching the new belt onto t...

Page 41: ...achine responds by running at full flow The problem may be in the Wall Dial if Boost works correctly Blown fuse Check and replace the main fuse amp Verify all connections and replace any loose wiring...

Page 42: ...s Clear airways of any and all obstructions including termination vents and pre filters Heat recovery wheel rubbing on insulation Make sure pies are flush with heat recovery wheel edge and not rubbing...

Page 43: ...0DX RecoupAerator is guaranteed to be free from defects in materials or workmanship for Two 2 years from the date of purchase See Warranty card included in original packaging for complete warranty inf...

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