ujk technology 102946 Manual Download Page 2

Warning

The symbols below advise that you follow 
the correct safety procedures when using 
this product.

Fully read manual

and safety instructions

before use

Eye protection

should be worn

Ear protection

should be worn

Dust mask

should be worn

Index of Contents 

02

Parts Breakdown 

03

Assembly Instructions 

04-05-06

Parts Illustraction & Description 

07

Operating Instructions 

08-09

Accessories 09

Exploded Diagram/Parts List 

10

Notes 11

Index Contents

2

When profiling the end grain of a narrow work piece on the 
router table, you need a way of holding the work piece. This 
is particularly relevant if your work piece is narrower than 
the gap in your router fence.  
 
The UJK Technology Coping Sled holds the key to working 
safely, securely and achieving accurate results.  Developed 
and extensively tested by UJK Technology, this Coping Sled 
will transform the way you make end grain cuts for rail and 
stile doors, tenons and many other joints. If you are 
intending to make cabinet doors on your router table, the 
Coping Sled is invaluable. It is by far the best way to secure 
your work piece, offering perfect results with a high degree 
of safety. The Coping Sled takes the stress out of the process. 
It ensures your work piece is square to the table’s mitre slot 
and that it guides smoothly across the router bit. 
 
The Coping Sled secures your work piece both horizontally 
and vertically. A slotted top plate holds the work firmly against 
the sled’s rear fence. This plate prevents kickback and easily 
adjusts for material up to 135mm wide. Two vertical clamps 
prevent the work piece lifting during the cut. The position of 

Introduction

the foremost clamp, close to the point of cut, significantly 
reduces vibration. The maximum work piece thickness is 
40mm. To prevent tear-out at the end of the cut, the Coping 
Sled has a 45mm wide x 22mm deep nylon fence. Unlike 
aluminium, nylon will not damage your router cutter. You 
can use the fence as a spelcher if you wish or use an off-cut 
to prevent tear-out. The fence includes a sliding flip-stop for 
repeat cuts. A T-slot cutter is available should you wish to 
make areplacement or custom wooden fence). 
 
On the underside of the 10mm thick, low-friction baseboard 
is a 19 x 9.5mm (3/4” x 3/8”) mitre slot bar. It will fit both plain 
and T-slot mitre slots. Two grub screws, 150mm apart, allow 
adjustment for zero play in the slot. The bar has a choice of 
five positions to accommodate a wide variety of router tables. 
 
Two large rubberised handles provide a firm safe grip for 
complete control. The design allows you to position the 
handles directly over the work. The sled’s handles make sure 
both your hands remain a safe distance from the router cutter. 
A clear, full width Plexiglas shield acts as a chip deflector.

Summary of Contents for 102946

Page 1: ...ustable for zero play Work pieces firmly held horizontally and vertically eliminating kickback Vertical clamp close to the point of cut minimises vibration Nylon rear fence prevents tear out and will...

Page 2: ...uides smoothly across the router bit The Coping Sled secures your work piece both horizontally and vertically A slotted top plate holds the work firmly against the sled s rear fence This plate prevent...

Page 3: ...3 Parts Breakdown P A B C D E F G H I J K N O Q R S L M...

Page 4: ...above Repeat the procedure for the two large washers S Locate the two top plate clamping knobs M and screw them onto the Phillips screw threads P Move the T bar a so the countersink holes b are not ob...

Page 5: ...in the base C Introduce the height spacer tubes down over the four threads as shown Put to hand three oval nuts N and the two threaded knobs K Turn the assembly over and tighten all the fixings Remove...

Page 6: ...rd D with the threaded oval nuts N and introduce the threaded knobs L down through assembly D and into the oval nuts N lightly tighten the chip guard D but not too tight to avoid cracking the Perspex...

Page 7: ...erspex chip guard Nylon sled fence Top plate Guide rail Operating handle Clamping beam Clamping beam locking knob T Bar Top plate clamping knob Hold down clamp Fence guide clamping knob Adjustable sto...

Page 8: ...ugh the body of the sled lining up parallel to with the nylon fence The fence on the router table acts as a length stop The end grain face of the workpiece should hit the router fence squarely with no...

Page 9: ...e boards together as soon as they have been machined T slot cutter to make replacement wooden breakout fence boards T slot track will allow the sled to be use if you are making your own table 9 8 Do a...

Page 10: ...16 905M06065 Flat Head Screw M6x65 4 17 21310007 Spacers Tubes 4 18 21310008 Top Tracks 2 19 21310009 Guide 1 20 21310010 Nylon Washer 2 21 940M06016 Lock Knob M6xl6 2 22 21310011 Fence Oval Nuts 5 23...

Page 11: ...11 Notes...

Page 12: ...designs and ideas Please dispose of packaging for the product in a responsible manner It is suitable for recycling Help to protect the environment take the packaging to the local recycling centre and...

Reviews: