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3.2. Installation

The Quick-Lock Mini system must always be installed along with a sliding camera. Always 
ensure that the push rods are used in conjunction with a hexagonal pneumatic fitting to position 
the lock (locking mechanism) in the vertex as far as possible (while remaining turnable).
•  Grip the sleeve by inflating the packer balloon to a holding pressure of approximately 0.5 bar.   
  The holding pressure is correct when the sleeve is firmly held on the packer but is not 
  starting to expand.
•  This prevents the sleeve from slipping off.
•  The holding pressure of 0.5 bar may vary slightly depending on the compressed air unit, the    
  pipe nominal diameter and the packer. We recommend that you identify the correct pressure    
  for your system yourself.
•  Now transport the packer with the Quick-Lock sleeve to the damaged area.
•  Position the centre of the sleeve over the centre of the damage so that the damage is 
  located between the seals.

Positioning pressure

•  Press the packer with a positioning pressure of approximately 2.0-2.5 bar so that the sleeve
  expands and rests against the pipe wall. 
  Warning: When expanding, make sure the sleeve opens evenly. The sleeve opens more easily   
  if the metal overlap is lubricated. 
•  Apply pressure to the sleeve very slowly and intermittently and wait until it has reached full    
  expansion. The smaller the sleeve is, the more important the time is.

Reducing the pressure

•  Deflate the packer balloon.

Application pressure

•  Now apply an application pressure of 6.0 - 6.5 bar to make sure that the Quick-Lock-Mini
  sleeve is completely compressed against the pipe wall. After this, release the pressure from    
  the packer balloon, if necessary, position the packer in the middle of the respective locks and    
  repeat the procedure.
  Warning: In the case of downpipes, there is no counter pressure, so the applied pressure  

 

  should be reduced.

Deflation

•  Deflate the packer balloon completely and remove the packer.

Inspection

•  Using the camera, check the Quick-Lock Mini has been installed correctly. Pan around the 
  edges of the sleeve. The sleeve should now be fully pressed against the wall of the pipe.

3.3. Documentation

The repaired area must be documented when the inspection is successfully completed.

Summary of Contents for Quick-Lock Mini 100

Page 1: ...Kanaltechnik Quick Lock Mini 100 150 User Manual...

Page 2: ...ls Used 3 2 Use of Quick Lock Mini 4 2 1 Preparation 4 2 1 1 Inspecting the pipe 4 2 1 2 Cleaning and preparation 4 2 2 Preparing the Mini sleeve 5 3 Installing the Quick Lock Mini 8 3 1 Positioning t...

Page 3: ...ng V4A stainless steel grade 1 4404 AISI 316L and EPDM compression seal These materials are extremely durable in municipal waste water The suitability of the materials for use in industrial or contami...

Page 4: ...be cleaned with a high pressure jet before installing Quick Lock Hardened sedimentation roots and protruding connecting pieces must be removed with appropriate milling tools The pipe should have no ob...

Page 5: ...e Cutting the transport tapes adhesive strips The adhesive tape prevents the sleeve from opening during transport Cut half way through the adhesive tape in the area of the metal overlap Warning If you...

Page 6: ...r This makes it easier to slide the rubber over the sleeve It also reduces the friction between the rubber and the steel sleeve during expansion Centring the EPDM rubber 90 mm sleeve When using a 90 m...

Page 7: ...and at the ends above the locks with a drop of super glue Warning Under no circumstances should the super glue drip onto the metal overlap otherwise it will not longer be possible for the sleeve to e...

Page 8: ...leeve flush on the packer Turn the Quick Lock sleeve so that the middle of the toothed strip is in the 12 o clock position Depending on which way you are looking the lock is in the 11 o clock or the 1...

Page 9: ...approximately 2 0 2 5 bar so that the sleeve expands and rests against the pipe wall Warning When expanding make sure the sleeve opens evenly The sleeve opens more easily if the metal overlap is lubri...

Page 10: ...0125 090 1 5 140 3 109 122 132 VP 100 150 VFW 0 6 100 127 1 5 3 0 0125 140 2 5 140 109 122 132 VP 100 150 VFW 0 6 100 127 1 5 3 0 0150 090 1 6 140 3 128 130 154 VP 100 150 VFW 0 8 118 145 2 0 3 0 0150...

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