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PowerFill Operating Manual 

UES AG

Commissioning

•  With Nordson

®

 units remove the two screws from the tank inlet.

•  Remove the tank lid and replace it by the baseplate of the PowerFill. Use the two supplied screws to tighten 

the plate firmly! 

•  Attach the conveying hose to the nozzle of the funnel by means of a hose clamp. The lance is mounted at the 

opposite end.

•  Install the solenoid valve in a suitible place on your hotmelt system and supply it with voltage.

•  Connect a separate compressed air supply which is independent of the application guns to the solenoid valve.

•  Maybe it is uesful do reduce the air supply by use of a choke (not included).

•  Connect the compressed air hose which is mounted to the feeder hose at the outlet of the solenoid valve.

•  To establish a connection, refer to the 24V DC connectors in the terminal box.  

(optional: 230V AC power supply)

•  Establish a ground connection between the controler unit and the tank (red cable core).

•  Deposit the lance in the material storage tank. Adequate mobility must be ensured for optimal functionality. 

Thus, the vibrator can crush possible agglomerates at the lance.

•  Switch the PowerFill on.

•  Adjust the sensors sensitivity for that the circuit suits ideal to the material. The adjusting screw is located on 

the interpreter in the control box.

•  By adjusting the height of the evaluation sensor, it is possible to determine the minimum filling level from 

which the tank must be replenished. To this end, the filter must be removed. Now, the level of the sensor is 

easily identifiable and can be modified after having loosened the clamping screw. Then, the screw can be 

retightened.

•  The feeder impulse can be prolonged by a time unit. You can change the preset time (setscrew on the time 

relay).

Filter

Funnel

Conveying hose

Sensor

Baseplate

Compressed air  

connection

Compressed air 

supply

Compressed air hose

Clamping Screw

Summary of Contents for PowerFill

Page 1: ...PowerFill Automatic Granules Feeder for Third Party Systems Operating Manual...

Page 2: ......

Page 3: ...the glue 5 Safety precautions relating to the production machine 5 Safety Symbols 6 Functional description 7 Versions 7 Part list 7 Compressed air supply 7 Technical Data 7 Commissioning 8 Maintenanc...

Page 4: ...dbooks of the UES AG are protected by copyright Any copying duplication also extracts translations etc are not allowed without prior consent of the UES AG Further copies of this operation manual and o...

Page 5: ...he following conditions Near escaping substance or exploding gases or materials Without the appropriate safety appliances Temperatures lower than 5 C and more than 45 C Safety precautions regarding th...

Page 6: ...ines Additional special safety instructions can follow Caution hot surface Danger of burning Appliance parts have a high operating temperature Caution high voltage This type of work is only to be carr...

Page 7: ...UES PowerFill operates with compressed air and is almost maintenance free Versions PowerFill is available for different hotmelt systems Nordson 3100 3400 Pro Blue Compact SE Compact 2 Compact 2 12 18...

Page 8: ...ional 230V AC power supply Establish a ground connection between the controler unit and the tank red cable core Deposit the lance in the material storage tank Adequate mobility must be ensured for opt...

Page 9: ...UES AG PowerFill Operating Manual 9 Sensor Ground Connection Power Plug Solenoid Valve Power Supply Controler Box Interpreter Set Screw Clamps 1 to 14...

Page 10: ...and X7 The fill level of the tank is monitored Once the system is ready to use the automatic granules feeder PowerFill is switched on and fills the tank up to the adjusted filling level For this the s...

Page 11: ...11 12 13 br bl rot sw 3 21 22 S 24V DC 104405 13 14 A1 A2 K1 24 V Mag Ventil Masse rot Anschluss Steuerbox 102443 X1 6 Neuer Ready Kontakt Anlage X1 7 Neuer Ready Kontakt Anlage X1 8 Auswerter Masse...

Page 12: ...UES AG Breuershofstr 48 D 47807 Krefeld Tel 49 2151 72950 Fax 49 2151 729578 info ues ag net www ues ag net Rev 2 1 Stand 03 2014...

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