UDOR VY Series Use And Maintenance Manual Download Page 8

8

 

PSI). 
- Let the pump run in these conditions for a couple of minutes, checking that the pipes, connections and components
of the system are in perfect working conditions and making sure there are no leaks or drips of water.
- At the end of this settling-in and inspection cycle, the system can be taken to the required pressure, without ever
exceeding the maximum pressure written on the nameplate of the pump itself.

8.4  SWITCHING OFF AND STORAGE 

Switching off: 

1.

Let the system work for a couple of minutes, setting the pressure regulator valve at “0”.

2.

Stop the Pump drive.

3.

Switch the booster pump off or close the pressuri

z

ed supply line.

If stored away or not used for a long period of time, follow the instructions given in points 1, 2 and 3, then:

4.

Disconnect the supply pipe from the inlet port of the Pump, letting all the water in the Pump’s head drain out.

5.

Disconnect the delivery pipe from the outlet port of the Pump and also the pipe or pipes of the “Cooling System”.

6.

Start the Pump drive and switch it off after 5 seconds so that all the water left inside the pump is expelled.

7.

Put some grease on the threads of the Pump where there are no longer any pipes connected.

Do not wash the Pump externally: water could get into the Pump crankcase, for example through the oil 
vented plug

.

After switching off, the Pump could remain very hot for some time

.

Do not throw the liquid used to wash the Pump outdoors but observe current standards

.

8.5  PRECAUTIONS AGAINST FREEZING 

If shutdown during winter or in the case of places and seasons subject to frost, once the Pump has finished working, 
run it for the time required to Pump an emulsion of 50% of clean water and 50% of antifreeze fluid through it in order 
to prevent freezing and damage to the Pump. 

 

The Pump must not be used to Pump antifreeze fluid that is not mixed with water.  

In the presence of ice or very cold temperatures at the workplace, the Pump must never be started

,

 

otherwise the Pump could be seriously damaged. To start the system, the whole circuit must be completely 
defrosted

.

9. MAINTENANCE

- Maintenance operations must be carried out by qualified and authorized personnel.
- Use appropriate tools to disassemble and assemble the various components of the pump. Each tool
must be specific for the individual job to be done. The use of unsuitable tools could damage the pump
irreparably.

9.1 ROUTINE MAINTENANCE 

If the Pump is used for light-duty purposes, the following routine maintenance jobs are advised: 
- After the first 50 hours of use and every 250 hours: Check the torque setting of the blind locking nuts of the head

(see paragraph 13).

- Every 500 hours: Check or replace water packing seals
- Every 1000 hours: Check or replace the valves.
For heavy-duty purposes, carry out the maintenance jobs more often.

9.2 MAINTENANCE GUIDE 

See Chapter 16. 

9.3 LUBRICATION 

The Pump comes supplied with the correct amount of lubrication oil which, in the case of pump series VY, is 3.4 Kg 
(7.5 Lbs.) - 3.8 L. (1.0 Gal.) 
Check the oil level inside the pump daily via the clear level indicator on the rear cover or via the level rod of the oil 
vent cap. 
The following oil changes are recommended: 
- After the first 50 hours of use.
- Every 500 hours of use.
- In any case, the oil has to be changed once a year.

Summary of Contents for VY Series

Page 1: ...Pompa a Tre Pistoni Triplex Plunger Pump VYseries Assembly Instructions USE AND MAINTENANCE MANUAL ...

Page 2: ......

Page 3: ... START UP 8 4 SWITCHING OFF AND STORAGE 8 5 PRECAUTIONS AGAINST FREEZING 7 8 9 MAINTENANCE 9 1 ROUTINE MAINTENANCE 9 2 MAINTENANCE GUIDE SEE CHAPTER 16 9 3 LUBRICATION 8 9 10 TROUBLESHOOTING 9 10 En 11 TECHNICAL CHARACTERISTICS 11 12 OVERALL DIMENSIONS 11 13 TORQUE SPECIFICATIONS 11 14 PERFORMANCE CURVES 12 16 A CHECK OR REPLACEMENT OF VALVES B CHECK OR REPLACEMENT OF WATER PACKING SEALS C MAINTEN...

Page 4: ...es to products due to incorrect use dropping incorrect installation exposure to freezing conditions failed maintenance carelessness and negligence during use Damages to parts subject to normal wear and tear Damages to products in the case of the use of non original parts or parts that are not explicitly approved by UDOR UDOR may add at any time any modifications considered necessary to improve the...

Page 5: ...S Never start the Pump under pressure Constantly check the state of wear of the pipes and relevant fittings especially those under pressure Pipes with signs of abrasion or that do not guarantee a perfect seal shall be replaced The Pump must never run dry without any liquid while in use Protect rotating parts with a cover to prevent contact The Pump is designed to be integrated in a machine or syst...

Page 6: ...y turbulence near the Pump inlet the discharge of the pressure regulator valve must not be connected to the supply line of the pump Turbulence must be absolutely avoided near the outlet of the supply tank inlet line of the Booster Pump The inlet pipeline must comply with the following requirements Any point of the inlet pipeline cannot be smaller than the internal diameter of the Pump inlet Be abs...

Page 7: ...mp is used in a particularly dirty workplaces or is exposed to atmospheric agents you are recommended to protect it respecting the ventilation conditions 8 2 ASSEMBLY Fit the Pump on a rigid surface keeping the power take off and support feet horizontal to ensure correct drainage in the case of leakage of water or oil The Pump must be secured firmly on a base which must be perfectly aligned with t...

Page 8: ... places and seasons subject to frost once the Pump has finished working run it for the time required to Pump an emulsion of 50 of clean water and 50 of antifreeze fluid through it in order to prevent freezing and damage to the Pump The Pump must not be used to Pump antifreeze fluid that is not mixed with water In the presence of ice or very cold temperatures at the workplace the Pump must never be...

Page 9: ...l substances improper use or incorrect disposal could have negative effects on human health and on the environment 10 TROUBLESHOOTING PROBLEMS PROBABLE CAUSES SOLUTIONS The Pump does not make any noise after starting its drive The pump is not supplied correctly and is running dry Switch the pump off immediately Check the pressurized supply line and the correct operation of the booster pump The val...

Page 10: ...nd key Broken or worn bearings Replace bearings Water leakage between head and body Worn low pressure seal or o ring Replace seal or o ring Cracked plunger Install new plunger Water in crankcase Oil is changing color into white High humidity in air condensing Change oil every 250 hours instead of 500 Worn crankcase oil seal Replace crankcase oil seal Worn low pressure seal Replace seal Oil leak be...

Page 11: ...500 39 8 29 7 61 5 VY D 18 1000 R L 1750 18 1 4 8 1000 100 14500 46 4 34 6 61 5 VY D 24 800 R L 1750 24 0 6 3 800 80 11600 49 2 36 7 61 5 12 OVERALL DIMENSIONS 13 TORQUE SPECIFICATIONS I dadi ciechi di fissaggio delle Testata devono essere serrati in questo ordine The blind locking nuts of the head must be tightened in the following order 1 2 3 4 1 5 6 7 8 5 Eseguire una prima serie di pre serragg...

Page 12: ...12 14 PERFORMANCE CURVES ...

Page 13: ...13 ...

Page 14: ...14 ...

Page 15: ...15 ...

Page 16: ...16 ...

Page 17: ...17 15 MAINTENANCE GUIDE A CHECK OR REPLACEMENT OF VALVES ...

Page 18: ...18 B CHECK OR REPLACEMENT OF WATER PACKING SEALS 1 See Chapter A Images 1 to 6 ...

Page 19: ...19 ...

Page 20: ...20 ...

Page 21: ...F INSTALLATION MAINTENANCE WORKS DATE OPERAT HOURS NOTES OIL CHANGE POWER END OIL SEAL AND GASKET KIT 651 FLUID END O RING KIT 653 HIGH LOW PRESSURE WATER SEALS KIT 667 OR KIT 652 OR KIT 657 BRASS RINGS KIT 668 OR KIT 655 OR KIT 656 ALVES SPARE PARTS KIT 654 COMPLETE VALVE 600693 ...

Page 22: ... 1 5 to 1 1 5 1 3 4 from 1 4 1 to 1 4 2 1 from 1 6 1 to 1 6 2 from 1 7 4 to 1 7 4 3 1 2 4 3 from 1 3 7 to 1 3 8 from 1 5 2 to 1 5 8 from 1 6 4 to 1 7 1 with the Relevant Technical Documentation conforming to the annex VII B They also comply with the following Standard UNI EN 809 It is additionally specified that The Relevant Technical Documentation is kept at UDOR S p A premises in Via A Corradini...

Page 23: ......

Page 24: ...n authorization from the owner UDOR USA reserves the right to add modifications to the products information and illustrations herein without notice VY 10 20 Rev 1 6 UDOR USA 500 Apollo Drive Lino Lakes MN 55014 USA Tel 651 785 0666 Fax 800 732 2670 info udorusa com www udorusa com ...

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