UDOR VY Series Use And Maintenance Manual Download Page 6

6

B.

No. 5 G 1/2” Outlets (also called Delivery fittings); by removing or inverting the sealing caps, they can all be

used indifferently, as fittings for regulator and maximum pressure valves, gauges, pipes of spray guns or other
high pressure components. The seal between the sealing caps and head is guaranteed by a special stainless
steel seat with double taper; the caps and head are machined so that they couple perfectly with this special
seat.

The Inlet and Outlet of the Pump CANNOT be inverted.

C.

No. 5 G 1/4" outlet fittings, for collecting the water of the internal “Cooling System”, which consists in deviating

a small amount of supply water into the pump to cool and keep the pistons and high and low pressure seals
clean, thus increasing their service life. These five fittings can be used in two different configurations: the
standard configuration envisages the use of just one collection pipe of the cooling water, which must be
positioned at the side, opposite the Inlet port used, inverting the position of the male-male nipple G1/4” and
opposite sealing cap if necessary. The second possibility of use envisages closing  both side outlets and
using three different collection pipes of the cooling water, to be positioned under the central casing of the
Pump.

In both cases, the water that comes out of the “Cooling System” must be conveyed on the inlet line of the

pump, before the booster pump, or into a dedicated tank.

6.3  INLET CONDITIONS (SUCTION) 

The UDOR pumps of the VY series must be supplied at an inlet pressure between 2 and 6 bar (0.2 MPa and 0.6 
MPa - 29 and 87 PSI). If a Booster Pump is used, which is to be started before the UDOR pump, it shall have a 
minimum flow rate at least double the flow rate of the model of pump of the VY series used; this minimum flow rate 
must be supplied at the booster pressure used. 
- Avoid any turbulence near the Pump inlet; the discharge of the pressure regulator valve must not be connected to

 

the supply line of the pump.
- Turbulence must be absolutely avoided near the outlet of the supply tank (inlet line of the Booster Pump).
The inlet pipeline must comply with the following requirements:
- Any point of the inlet pipeline cannot be smaller than the internal diameter of the Pump inlet.
- Be absolutely leak-proof to avoid any air infiltration.
- Not have 90° bends near the Pump inlet.
- Not have contractions or restrictions.
- Avoid any turbulence near the Pump inlet; the discharge of the pressure regulator valve must not be connected to

 

the supply line of the pump.
- Turbulence must be absolutely avoided near the outlet of the supply tank (inlet line of the Booster Pump).
Any other use is not admitted unless 

authorized

 in writing by the Engineering Department of UDOR.

6.4 FILTERING 

The 

filter 

must be installed as close as possible to the pump inlet and it must allow 3 times greater  than the flow 

required by the Pump, it must not cause any contraction or any pressure drop and 

should be cleaned on a regular 

basis to ensure its proper functionality

The recommended filtration degree is 150 mesh – 100 micron. 

6.5 OUTLET CONDITIONS 

- A safety valve must be installed on the delivery line of the system.
- Make sure the delivery line and all the accessories are connected correctly, secured firmly, hermetically sealed and

 

that the pipes are sized appropriately.
- All pressuri

z

ed pipes must be marked durably with the maximum admitted pressure, which must never be less than

 

the maximum working pressure of the Pump, written on the Label.
- If there are excessive pulsations in the system where the Pump is fitted, install a correctly sized pulsation damper

 

(accumulator).

6.6  SPEED AND ROTATION DIRECTION 

The rotation speed of the shaft of the Pump must never exceed the RPM written on the Label of the actual 
Pump. 

The minimum RPM admitted is 700 RPM. 
The rotation direction of the shaft of UDOR Pumps may be clockwise or 

counterclockwise

Summary of Contents for VY Series

Page 1: ...Pompa a Tre Pistoni Triplex Plunger Pump VYseries Assembly Instructions USE AND MAINTENANCE MANUAL ...

Page 2: ......

Page 3: ... START UP 8 4 SWITCHING OFF AND STORAGE 8 5 PRECAUTIONS AGAINST FREEZING 7 8 9 MAINTENANCE 9 1 ROUTINE MAINTENANCE 9 2 MAINTENANCE GUIDE SEE CHAPTER 16 9 3 LUBRICATION 8 9 10 TROUBLESHOOTING 9 10 En 11 TECHNICAL CHARACTERISTICS 11 12 OVERALL DIMENSIONS 11 13 TORQUE SPECIFICATIONS 11 14 PERFORMANCE CURVES 12 16 A CHECK OR REPLACEMENT OF VALVES B CHECK OR REPLACEMENT OF WATER PACKING SEALS C MAINTEN...

Page 4: ...es to products due to incorrect use dropping incorrect installation exposure to freezing conditions failed maintenance carelessness and negligence during use Damages to parts subject to normal wear and tear Damages to products in the case of the use of non original parts or parts that are not explicitly approved by UDOR UDOR may add at any time any modifications considered necessary to improve the...

Page 5: ...S Never start the Pump under pressure Constantly check the state of wear of the pipes and relevant fittings especially those under pressure Pipes with signs of abrasion or that do not guarantee a perfect seal shall be replaced The Pump must never run dry without any liquid while in use Protect rotating parts with a cover to prevent contact The Pump is designed to be integrated in a machine or syst...

Page 6: ...y turbulence near the Pump inlet the discharge of the pressure regulator valve must not be connected to the supply line of the pump Turbulence must be absolutely avoided near the outlet of the supply tank inlet line of the Booster Pump The inlet pipeline must comply with the following requirements Any point of the inlet pipeline cannot be smaller than the internal diameter of the Pump inlet Be abs...

Page 7: ...mp is used in a particularly dirty workplaces or is exposed to atmospheric agents you are recommended to protect it respecting the ventilation conditions 8 2 ASSEMBLY Fit the Pump on a rigid surface keeping the power take off and support feet horizontal to ensure correct drainage in the case of leakage of water or oil The Pump must be secured firmly on a base which must be perfectly aligned with t...

Page 8: ... places and seasons subject to frost once the Pump has finished working run it for the time required to Pump an emulsion of 50 of clean water and 50 of antifreeze fluid through it in order to prevent freezing and damage to the Pump The Pump must not be used to Pump antifreeze fluid that is not mixed with water In the presence of ice or very cold temperatures at the workplace the Pump must never be...

Page 9: ...l substances improper use or incorrect disposal could have negative effects on human health and on the environment 10 TROUBLESHOOTING PROBLEMS PROBABLE CAUSES SOLUTIONS The Pump does not make any noise after starting its drive The pump is not supplied correctly and is running dry Switch the pump off immediately Check the pressurized supply line and the correct operation of the booster pump The val...

Page 10: ...nd key Broken or worn bearings Replace bearings Water leakage between head and body Worn low pressure seal or o ring Replace seal or o ring Cracked plunger Install new plunger Water in crankcase Oil is changing color into white High humidity in air condensing Change oil every 250 hours instead of 500 Worn crankcase oil seal Replace crankcase oil seal Worn low pressure seal Replace seal Oil leak be...

Page 11: ...500 39 8 29 7 61 5 VY D 18 1000 R L 1750 18 1 4 8 1000 100 14500 46 4 34 6 61 5 VY D 24 800 R L 1750 24 0 6 3 800 80 11600 49 2 36 7 61 5 12 OVERALL DIMENSIONS 13 TORQUE SPECIFICATIONS I dadi ciechi di fissaggio delle Testata devono essere serrati in questo ordine The blind locking nuts of the head must be tightened in the following order 1 2 3 4 1 5 6 7 8 5 Eseguire una prima serie di pre serragg...

Page 12: ...12 14 PERFORMANCE CURVES ...

Page 13: ...13 ...

Page 14: ...14 ...

Page 15: ...15 ...

Page 16: ...16 ...

Page 17: ...17 15 MAINTENANCE GUIDE A CHECK OR REPLACEMENT OF VALVES ...

Page 18: ...18 B CHECK OR REPLACEMENT OF WATER PACKING SEALS 1 See Chapter A Images 1 to 6 ...

Page 19: ...19 ...

Page 20: ...20 ...

Page 21: ...F INSTALLATION MAINTENANCE WORKS DATE OPERAT HOURS NOTES OIL CHANGE POWER END OIL SEAL AND GASKET KIT 651 FLUID END O RING KIT 653 HIGH LOW PRESSURE WATER SEALS KIT 667 OR KIT 652 OR KIT 657 BRASS RINGS KIT 668 OR KIT 655 OR KIT 656 ALVES SPARE PARTS KIT 654 COMPLETE VALVE 600693 ...

Page 22: ... 1 5 to 1 1 5 1 3 4 from 1 4 1 to 1 4 2 1 from 1 6 1 to 1 6 2 from 1 7 4 to 1 7 4 3 1 2 4 3 from 1 3 7 to 1 3 8 from 1 5 2 to 1 5 8 from 1 6 4 to 1 7 1 with the Relevant Technical Documentation conforming to the annex VII B They also comply with the following Standard UNI EN 809 It is additionally specified that The Relevant Technical Documentation is kept at UDOR S p A premises in Via A Corradini...

Page 23: ......

Page 24: ...n authorization from the owner UDOR USA reserves the right to add modifications to the products information and illustrations herein without notice VY 10 20 Rev 1 6 UDOR USA 500 Apollo Drive Lino Lakes MN 55014 USA Tel 651 785 0666 Fax 800 732 2670 info udorusa com www udorusa com ...

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