UCHIDA AeroDieCut Operation Manual Download

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AeroDieCut OPERATION MANUAL

Keep this “Operation Manual” at an appointed place with care so that it may be

available whenever required.

If this “Operation Manual” is stained or lost, make contact with the distributor or our

salesman or customer service section to ask for a new operation manual after
making sure of its contents.

When ordering consumables or parts, be sure to specify the machine model.

UCHIDA YOKO CO., LTD., TOKYO, JAPAN

Summary of Contents for AeroDieCut

Page 1: ...OPERATION MANUAL UCHIDA YOKO CO LTD TOKYO JAPAN 79 231 V1 02...

Page 2: ...ymbols and Notes In this manual the following names and signs stand for possible dangers Caution This symbol stands for an endangering situation that may occur Disregarding these instructions may lead...

Page 3: ...ge into the state where all covers were closed If it works where a cover is opened there is fear of an injury Before use Read this Operation Manual carefully before use In particular be sure to read S...

Page 4: ...rruption 12 2 8 Power off 12 3 Job data 13 3 1 Details screen 13 3 2 Imposition control screen 14 3 3 Data inputs 15 3 3 1 Explanation of each data inputs 15 3 3 2 Inputs 16 3 4 Data save 18 3 5 Data...

Page 5: ...5 Tri suction 31 6 1 6 Press Conditions 32 7 Adjustment 34 7 1 Respond for Feeding direction shift 34 7 1 1 image shift compensation screen 34 7 1 2 Cutting position adjustment 35 7 1 3 Stretch Shrink...

Page 6: ...Feed unit 10 Press plate 02 Feed table 11 Protective plate 03 Depth adjustment handle 12 Die board 04 Joint cable 13 Paper carrying belt 05 Press unit 14 Cutting plate 06 Top cover 15 Plate holder 07...

Page 7: ...is 120 to 400gsm 0 005 0 016 These paper stocks are not suitable in use Papers that has heavily electric static charged It may cause miss feed double feed or paper jam Papers that are more than 0 125...

Page 8: ...2 1 Turning the power on Warning Be sure to connect the power cord to a grounded outlet If the ground is not securely connected it could lead to electric shock or fire ON OFF Electric power cord AC 11...

Page 9: ...n Press INITIAL SETTING Initial setting starts by automatically Press roller moves to Home position Hold to up the Die board After initial setting is completed SET UP or START is displayed on the Home...

Page 10: ...uantity If SET UP is displayed on the Home Screen press SET UP Feed table goes down when it reaches the bottom it automatically stops and changes to the START display Flip through the sheets well befo...

Page 11: ...hands inside work area May result in severe injury 2 5 Check the condition of the Press plate Clean the Press plate and Base plate with a parts cleaner before starting work one day After cleaner wipe...

Page 12: ...ng on the Press plate as it may cause a malfunction 2 6 Job start Press START to start an automatic operation The display will change to RUNNING After processing the entered number of sheets in QUANTI...

Page 13: ...e current sheet is completed QUANTITY indicates the number of finished sheet when the machine is stopped with STOP or END button Press to reset the counter to 0 TOTAL COUNTER of processed sheets are c...

Page 14: ...DETAILS on the tab switch to display the Details screen Press the tab in the Details screen to switch the input item The Job NO NAME and COUNTER are displayed while selecting the saved data Details sc...

Page 15: ...ved data is displayed If the job data has not been saved is displayed Clear the counter for each job data 3 2 Imposition control screen Press IMPOSITION CONTROL on Details screen 3 to display Impositi...

Page 16: ...nts up with every pressurization Position of the blade on the Die board Input the dimension from the left edge of the Die board to the blade Printing position Input only when cut marks are nothing Inp...

Page 17: ...eft end of the Die board to the blade Input the layout of the design When cut marks are nothing Input the dimension from the left edge of the paper to the cutting position When cut marks are on Input...

Page 18: ...he Die board to the blade Input the layout of the design When cut marks are nothing Input the dimension from the left edge of the paper to the first cutting position When cut marks are on Input the di...

Page 19: ...e number of times for multifaceted control 3 4 Data save Up to 100 data can be saved Press SAVE on the Details screen Job data list screen is displayed Select any data on the Job data list screen Save...

Page 20: ...next page Moves to the previous page Return to the Details screen Save confirmation screen Select SAVED DATA to the next data Select SAVED DATA to the previous data Copy the JOB NAME of SAVED DATA to...

Page 21: ...displayed Input the Job No and press READ to read the data After reading the level of pressurization of the stored data is displayed before returning to the Home screen Adjust the level of pressurizat...

Page 22: ...cting any data on the Job data list screen After reading the level of pressurization of the stored data is displayed before returning to the Home screen Adjust the level of pressurization referring to...

Page 23: ...onfirmation screen will be displayed Press the switch according to the reason for the change Case of Now job Press TRIAL Job no and Job name change to automatically and move to the home screen Recomme...

Page 24: ...AeroDieCut OPERATION MANUAL 23 3 7 Delete saved data Saved user data can be deleted with a press of clear Job data list screen...

Page 25: ...OPERATION MANUAL 24 4 Die board setting 4 1 Die board Changing Remove the two knobs Slide the Press plate into the Plate holder Remove the Protective plate and put on the Plate holder Remove the set...

Page 26: ...sure that it is firmly seated on the locating pin Note The cutting plate may warp with continue to used If the paper jam due to warpage use the attached Countersunk head screw to increase the fixing...

Page 27: ...lting Reattach to the Protective plate Reattach to the Press plate Note Depending on the shape of the Die board it may not be held down by the holding metal fittings and the Press plate may rise Float...

Page 28: ...the cut samples If the press of pressurization is too much adjust the dial in the direction to reduce the pressure If the press of pressurization is not enough adjust the dial in the direction to red...

Page 29: ...yed It will not switch unless the initial setting Operable functions change depending on the position of the Die board Common function The Feed table goes up only while pressed The Feed table goes dow...

Page 30: ...fed at the low speed only while pressed In addition the Feed belt and the suction blower work at the same time When the Die board is down Press to automatically move the Press roller at the set speed...

Page 31: ...is displayed 6 1 1 Speed Belt speed The feeding speed of the Paper carrying belt can be changed in 5 steps 5 is default setting Press speed The Pressing speed of the Press roller can be changed in 3...

Page 32: ...normally to paper thick paper black paper and dense paper that does not transmit light Down the sensitivity setting or turn it off 6 1 3 Paper feed work time Can be change in the range of 0 5 0 secon...

Page 33: ...r is effective for paper skew Up the Side blow power is effective for feeding heavy paper and double feeding When set to 0 it does not blow 6 1 6 Press Conditions Pressurization direction ALTERNATE is...

Page 34: ...g on the blade layout can be avoid overlapping Effective for risk of paper jam Positional deviation correction by Pressurization direction Cutting position differs depending on the pressurization dire...

Page 35: ...itch to Image shift compensation screen is displayed Can be save four correction settings that correspond to print misalignment The switch icon changes to the selected number Clear the SHIFT value The...

Page 36: ...is shifted to the left of the cutting position Shift the cutting position to the left Measure the value of shift and input a value Case of print is shifted to the right of the cutting position Shift...

Page 37: ...pe of Die board Case of print is gradually shifted to the left from the cutting position Gradually shifts to the left the print is shrinking Measure the value of shrink and input a value to shorten th...

Page 38: ...a guide to adjust the Depth adjustment handle Case of print is shifted to the back of the cutting position Measure the value of shift Turn the Depth adjustment handle and slide the Feed unit forward b...

Page 39: ...ting skew Use the pointer above the Feed guide as a guide to adjust the Skew adjusting dial Case of the print is skewed clockwise Turn the Skew adjusting dial upward and tilt the Feed guide to the bac...

Page 40: ...lder is emptied E 04 Displayed when paper remains inside the machine Remove the paper The display clears when press the RETURN E 05 Displayed when the Press roller is not waiting at Home position The...

Page 41: ...RETURN A 13 Displayed when input is out of the range Input the distance from the cut mark to the left edge of the design within the range of 0 000 the input paper size The displayed clears when press...

Page 42: ...played clears when press the RETURN E 22 Displayed when the paper longer than the input paper size is fed Eject the paper inside the machine The displayed clears when press the RETURN E 23 Displayed w...

Page 43: ...ad is detected in the Paper carrying unit The displayed clears when press the RETURN E 33 Displayed when an overload is detected in the Press roller The displayed clears when press the RETURN E 34 Dis...

Page 44: ...occurs in the driver of the servo motor for pressurization 9 Maintenance Clean the Press plate and Base plate with a parts cleaner before starting work one day After cleaner wipe them with a cloth so...

Page 45: ...er is not charged with static electricity Message dialog E 24 is frequently displayed Lower the detection sensitivity or turn it off Page31 Frequently Paper Jam Make sure that there is no paper pieces...

Page 46: ...print is not skewed against the paper Make sure the paper is set correctly Make sure the Die board is set correctly Page24 If the tilt is constant adjust by the Skew adjusting dial Page38 If the tilt...

Page 47: ...ng on paper Maximum paper curl size 0 125 Paper type Offset Coat UV coat Glossy Laminate Depending on paper Speed 1000 sheets per hour Depending on paper Machine dimensions W106 30 x D42 13 x H43 31 N...

Page 48: ...ble whenever required If this Operation Manual is stained or lost make contact with the distributor or our salesman or customer service section to ask for a new operation manual after making sure of i...

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