background image

116

 

for jacking up the wheel with jack shown on fig. 10.1, proceed 

as follows:

 

1. Brake the vehicle with the parking brake, shift into the first 

or reverse gear of the gearbox, making sure that the transfer case 
gear lever is not in the neutral position. As required, put wedges 
under the wheel, which is opposite to the jacked up wheel.
  2. Install the jack on a level ground under the axle shaft 
sleeve.
 

3. Unscrew the jack's internal screw 3 as high as the clearance 

between the axle shaft sleeve and the ground permits.
  4. Throw latch 5 over the jack to the left-hand side, relative 
to the jack handle 6, so that latch projection enters the tooth 
space of the ratchet wheel 7.
  5. By pumping the tire iron inserted in the orifice of the jack 
handle, lift the vehicle wheel to the required height.
  6. For jacking down the wheel, throw the latch over the jack 
to the right-hand side and by pumping the tire iron, deepen the 
jack screws into the housing 1. After work is over, turn in the 
outer 2 and inner 3 jack screws into the housing up to the stop.

  for jacking up the wheel with jack as shown on fig. 10.2, 
proceed as follows:

 

1. Brake the vehicle with the parking brake, shift into the first 

or reverse gear of the gearbox, making sure that the transfer case 
gear lever is not in the neutral position. As required, put wedges 
under the wheel, which is opposite to the jacked up wheel.
  2. Install the jack on a level ground under the axle shaft 
sleeve.
  3. Lift the vehicle wheel to the required height, rotating jack 
hexagon 1 clockwise with the help of the wrench for the wheel 
nuts.
 

4. To jack down the wheel, rotate hexagon 1 with the wrench 

counterclockwise. After work is over, lay down the jack, completely 
rotating the hexagon with the wrench.
  Maintenance of jacks amounts to periodically cleaning it of 
mud and lubricating its threaded parts.
  Watch the condition of jack riveting couplings, its screws 
and rods. Strain or damage of the screws and rods, loosening of 
the riveting couplings is not allowed. Replace the jack in these 
cases.

Summary of Contents for HUNTER 315195

Page 1: ...Ulyanovsk Automobile Plant PJSC Motor Vehicles UAZ 315195 and UAZ 315148 and Versions Thereof Operating Manual RE 05808600 133 2012 3rd Edition 2016...

Page 2: ...t The maintenance of the motor vehicle can be performed by one of the service stations recommended by the Manufacturer or by the company from which you have purchased the motor vehicle Service station...

Page 3: ...tures of 10 up to 50 C air relative humidity of up to 80 at 27 C under conditions specified above for the U version motor vehicles The plus sign near the part assembly description means that this part...

Page 4: ...4 Fig 1 1 Basic dimensions of UAZ 315195 and UAZ 315148 hardtop motor vehicles dimensions are given for reference...

Page 5: ...nvironmental class I the Vehicle Description Section VDS consists of six symbols with the first five symbols digits designating the engine model If the engine model designation includes less than five...

Page 6: ...6 Fig 1 3 Location of the engine identification number...

Page 7: ...t 5 5 Maximum load capacity incl driver and passengers kg for operation on roads with good pavement 750 735 for operation on other roads and terrain 550 535 Motor vehicle allowable gross weight kg for...

Page 8: ...l consumption measuring accuracy is only ensured in special testing conditions and in strict compliance with the requirements of GOST 20306 90 when the motor vehicle total mileage reaches 9 000 10 000...

Page 9: ...ype 4 stroke with spark plug ignition diesel turbo engine with direct injection Number of cylinders four Cylinder arrangement row vertical Ignition sequence 1 3 4 2 Cylinder diameter mm 95 5 87 Piston...

Page 10: ...A B C D E F AI 92 K4 GOST 32513 and AI 92V of classes 0 1 2 3 4 types II and II GOST RV 9130 001 in accordance with operating conditions Allowed Premium Euro 95 type II AI 95 4 and Super Euro 98 type...

Page 11: ...constant velocity joints CHASSIS Suspension suspension type Conventional front coil suspension with the stabilizer bar rear on two longitudinal semi elliptic leaf springs shock absorbers Four hydrauli...

Page 12: ...1 14V 90A JSC BATE Rechargeable battery 6CT 66 6CT90A Spark plugs AU14DVRM GOST R 53842 DR17YC F by BRISK Company Heating plugs 0250 202 045 by BOSCH Company 0100 226 573 by BERU Company Starter 6012...

Page 13: ...l free play mm 5 8 Front wheel toe in 0 4 0 10 Front internal wheel maximum steering angle degrees 26 27 Steering system total clearance steering wheel s steering angle from the position corresponding...

Page 14: ...ication system 6 5 Transmission gearbox case Dymos 2 5 made in China 1 7 Transfer gearbox case 0 8 Main drive case front rear 1 5 1 4 Steering mechanism hydraulic booster case 1 1 Clutch hydraulic dri...

Page 15: ...ot leave the door and ignition keys inside 5 Prior to opening the door make sure that it will not cause hindrance for other road users Prior to closing the door make sure it will not pinch someone or...

Page 16: ...that the exhaust system has no contact with flammable materials e g dry grass 17 When handling antifreeze fluids fuel or the brake fluid please observe the following rules avoid any operations resulti...

Page 17: ...drive with steps disengaged in the gearbox and the transfer case shut off the engine due to loss of braking capacity 23 During the motor vehicle maintenance and routine repairs the following requirem...

Page 18: ...e motor vehicle until the fault is eliminated 3 1 Upon cold start knocking in hydraulic pushers of valves may arise caused by the suction of the air into the high pressure chambers of hydraulic pusher...

Page 19: ...the sparking discharge is grounded 10 Prevent contact of acids soda solutions brake fluid anti freeze and lubricants with the body s painted surfaces and rubber parts 11 Prevent the motor vehicle sus...

Page 20: ...he units containing liquid lubricants 19 When the tail gate of your motor vehicle is opened other traffic participants cannot see the rear lighting devices Prior to opening the T gate place a warning...

Page 21: ...vehicle with a driver all seats occupied a motor vehicle with a driver and maximum allowed load in cargo compartment Adjust the headlights strictly by marks in accordance with the load For other loadi...

Page 22: ...VII push high beam is on if headlights are switched on by the external illumination switch stable position The windshield wiper and washer lever see Fig 3 2b has the following positions I the windshi...

Page 23: ...ressure warning lamp IV voltmeter indicating voltage in the motor vehicle s electrical system The instrument panel Fig 3 3b by the Takosan Company Turkey V tank fuel level indicator with fuel reserve...

Page 24: ...itched on with the engine running signals that the rechargeable battery is discharged The lamp can be on with engine running idle immediately after start To ensure delivery of current by the generator...

Page 25: ...ne or several lamps of the turn signal in the lights has failed IX high beam warning lamp blue It goes on when high beam is switched on X fault warning lamp of the engine control system OBD components...

Page 26: ...the transfer case 1 5 gears R reverse gear 2H direct gear front axle disengaged 4H direct gear front axle engaged main position left N neutral position 4L front axle and speed reduction gear engaged A...

Page 27: ...standard wrenches At the Manufacturer s plant the bolt heads are not broken away to retain possibility to remove the lock from the steering post during the pre sale period A consumer must make his her...

Page 28: ...lowing pipes 31 air intake lever Interior and exterior equipment of the motor vehicle Doors Safe type door locks and handles The front door locks and the tail gate lock are locked with the key The doo...

Page 29: ...Forming of a sleeping area extend the tilting seats into a working position if available turning handles 1 Fig 3 9 tilt the rear triple seat backward until it stops remove the headrests from the fron...

Page 30: ...belts Infants up to 1 5 years old shall only be transported in the child restraint devices with face turned backwards ATTENTION The ISOFIX child restraining systems shall be mounted in accordance with...

Page 31: ...facing seat ISO R3 IL IL D Rear facing seat ISO R2 IL IL C Rear facing seat ISO R3 IL IL I 9 18 kg B Front facing seat ISO F2 IUF IUF B1 Front facing seat ISO F2X IUF IUF A Front facing seat ISO F3 I...

Page 32: ...Fig 3 10 Fuel tank filler location 1 hatch cover 2 hatch cover lock Seats Weight Front Rear Rear group seat lateral central passenger s seat seat 0 up to 10 kg 0 9 months X U X 0 up to 13 kg 0 2 year...

Page 33: ...ts The front and the rear seatbelts are three point with retraction mechanisms To fasten the belt pull belt buckle 1 and without twisting of straps insert it into lock 2 until a click id heard To unfa...

Page 34: ...accidents or other damage if safety belt operating rules are violated or an unauthorized replacement of the safety belts was performed Safety belt warning lamp When ignition is turned on if the safet...

Page 35: ...ted on the left front wheel splash guard under the hood The rear window washer fluid pump is installed in the washer tank located in the niche of the left rear wheel arc The removable tanks shall be f...

Page 36: ...ter you must turn on the tap of the fluid supply cut in to the heater radiator and on UAZ 315148 motor vehicle also turn on the heating system s additional pump pos 11 see Fig 3 1 and open the ventila...

Page 37: ...ration in winter season you might need to repeat the above procedure Chapter 4 MOTOR VEHICLE PREPARATION UPON RECEIPT FROM THE MANUFACTURER The dealer must only put up the motor vehicle for sale upon...

Page 38: ...ter 6 ENGINE START AND SHUTDOWN Engine start General Prior to starting the engine check for the presence of cooling fluid in the cooling system presence of fuel and oil level in the crankcase Move the...

Page 39: ...the warning lamp constantly on or flashing can result in converter failure 4 Press the clutch pedal as far as it can go Do not press the throttle control pedal when you start the engine 5 Switch the s...

Page 40: ...the start switch to position I Wait until the glow plugs cut in warning lamp goes off Disengage the clutch and engage the starter position II Keep the starter engaged until the engine starts but no l...

Page 41: ...s with smooth pressing onto the lever and without jerks If it is not possible to engage the required gear prior to starting off slightly release the clutch pedal and then disengage the clutch again an...

Page 42: ...climbs with convenient approach and comparatively even road surface shall be passed in acceleration without engagement of the speed reduction gear in the transfer case in the second or third gear in...

Page 43: ...ades and deep ditches On such roads drive carefully on the crest and at a low speed Marshland shall be passed along a straight line without sharp turns and stops Start off smoothly and without jerks M...

Page 44: ...ral times partly disengage the clutch and partly apply the brakes in order to dry out the clutch facings and the brake shoe linings If the motor vehicle engine stops while fording try two three times...

Page 45: ...oks and lugs Fig 8 1 The motor vehicle must be towed smoothly without jerks A trailer may only be towed if the ball type tow unit is available Attention towing of the motor vehicle by the ball type to...

Page 46: ...nish to the standard the amount of cooling fluid oil in the crankcase braking fluid and fuel 2 Check functioning of steering system brake systems illumination devices light and sound alarm and window...

Page 47: ...ter is poured into the windshield washer tank drain the water Pour in the low freezing point windshield washer fluid 3 Check the operation of the interior heating and ventilation system Eliminate the...

Page 48: ...aulic pushers Where the hydraulic pushers are being used no clearance adjustment is required Engine lubrication system If there is a fault in the lubrication system the operation of teh engine must be...

Page 49: ...40905 engine which must be replaced during the first maintenance whenthefirst2 500kmarecovered withoneofthefollowing Fig 9 2 ZMZ 40905 engine Left side elevation the fan and the fan drive coupling ar...

Page 50: ...the P mark is not allowed Use only the recommended oils The engine oils of different grades and different manufacturers may not be mixed If the engine oil of another grade or Fig 9 3 ZMZ 40905 engine...

Page 51: ...nce of the engine crankcase ventilation system remove valve cap 4 Fig 9 4 ventilation hoses and tubes vacuum valve cap 3 the valve membrane and spring and clean the removed parts Clean the holes of va...

Page 52: ...ng fluid avoid any operations resulting in ingress of the fluid into your mouth in case of skin contact do not let the fluid dry on the skin and immediately wash it away with warm water and soap wash...

Page 53: ...ate travel up to 500 km check the cooling system hermetic tightness and after elimination of leaks add the same cooling fluid into the radiator or the expansion chamber Inexceptionalcases e g majorlea...

Page 54: ...ump 13 displacement for which the following must be done loosen bolts 11 adjust the belt tension using adjustment bolt 12 while moving the pump along the bracket and tighten bolts 11 The cooling syste...

Page 55: ...tightened see Appendix 2 with preliminary wetting of thread connections with special liquids or kerosene When the fuel system or the ignition system is faulty a great quantity of unburnt hydrocarbons...

Page 56: ...gine control system automated external diagnostics and programming devices the data link connector is installed under the hood on the front body panel above the engine The main switch power circuit ru...

Page 57: ...vapor cleaning do not direct the nozzle towards system components 8 The electronic components of the control systems are designed for very low voltage and are vulnerable to electrostatic discharges 9...

Page 58: ...l tanks filling pipes necks are blind and ensure tight packing The following is recommended due to the specified features of the fuel system design when closing the tank filler necks make sure the plu...

Page 59: ...strainer the jet pump the pressure controller and the fuel tank level gage From time to time check and clean the pins of the fuel pump connection to the vehicle s electrical network Fig 9 8 The engin...

Page 60: ...the fuel drain the fuel and flush the fuel tanks with pure gasoline and replace the final fuel filter Leak in connections shall be eliminated by tightening worm drive clamps see Appendix 2 or replaci...

Page 61: ...e vehicle has an air filter Fig 9 9 with a replaceable cardboard filtering cartridge Replace the filtering cartridge 5 Fig 9 9 every 30 000 km or in case of the engine power decrease During maintenanc...

Page 62: ...pends on the conditions of the mechanical and hydro mechanical systems Several deviations leading to faults can be mistaken for electronic control system malfunctions such as low compression deviation...

Page 63: ...le Clearing fault codes The memory storing the fault codes can only be cleared using the scanning tester when the faults are eliminated If the rechargeable battery turns off the control unit self lear...

Page 64: ...s still hot Prior to draining open the oil filler cap The oil drains for at least 10 minutes When fastening the drain hole plug check condition of the sealing gasket The damaged gasket shall be replac...

Page 65: ...fastening neck nut and tighten if necessary When installing the filter onto the engine make sure the sealing gasket is in proper condition lubricate it with oil and turn the filter until the gasket t...

Page 66: ...g the water piezometer connected to the crankcase via the oil level indicator tube In the crankcase of an idle running engine with crankshaft rpm minimum to maximum there shall be negative pressure of...

Page 67: ...or cap ventilation hose and the turbocharger inlet pipe Flush the removed parts with kerosene and dry out The oil baffle shall be flushed without disassembling it Cooling system Attention The cooling...

Page 68: ...sion chamber In exceptional cases e g major leakIn exceptional cases e g major leak of cooling fluid short time filling with pure fresh water into the cooling system is allowed Sea water may not be us...

Page 69: ...d 16 Fig 9 13 Attention The engine may not be operated without the temperature control valve without one the engine runs with the cooling fluid at decreased temperature which results in the engine com...

Page 70: ...ension rollers 3 bring the belt tension to the required value for standard values see Table Specifications tighten bolt 4 If you cannot achieve the specified tension using one roller use the second ro...

Page 71: ...belt tension hold the lever in this position and replace the belt Exhaust system ATTENTION The converter operating temperature shall be 400 600 C The vehicle may not be operated if no protective scree...

Page 72: ...part of the exhaust gases from the exhaust manifold to the engine cylinders The system operation is controlled by the microprocessor based control unit using the indications of the sensors of the Fig...

Page 73: ...tallation of any components or wires of the control system disconnect the rechargeable battery ground wire 2 The engine may not be started if the rechargeable battery and the ground wire between the e...

Page 74: ...tank monitor the fuel consumption with due account for variation of the fuel amount in both tanks Fuel tanks 4 22 Fig 9 17 Maintenance of the fuel tanks includes periodic flushing of the fuel level i...

Page 75: ...re must be at least 20 liters of fuel in the right side tank Clogging of the final fuel filter presence of dirt and mechanical admixtures in the fuel tank appear first of all due to deterioration of t...

Page 76: ...not be allowed For the final fuel filter use BOSCH 0 450 126 273 shown in Fig 9 18 Heating is controlled automatically using the fuel temperature sensor 6 Every 5 000 km remove the sediment from the f...

Page 77: ...ions must be done 1 Make sure the fuel plugs of tanks are tightened securely The fuel tank filler plugs are blind and ensure tight sealing 2 Loosen the air release plug 5 on the final fuel filter FFF...

Page 78: ...r To prevent turbocharger damage the engine may not be operated without the air filter or with the air filter damaged If the engine is operated with the recommended lubricating oils the TCR service li...

Page 79: ...d control control of the operation of heating plugs to ensure engine start and warming control of recirculation of exhaust gases to reduce nitrogen oxides content in emitted exhaust gases control of t...

Page 80: ...ON When the EDC fault warning lamp is turned on the engine must not be operated Stop the vehicle as soon as feasible and shut off the engine The vehicle may only be operated after the fault is elimina...

Page 81: ...cceleration of the vehicle a slight knock of synchronizer rings of the gearbox may occur Clutch During abrupt release of the clutch pedal a single knock may occur because of the selection of the side...

Page 82: ...slight single knock in the transfer case may occur When driving at a lower gear the transmission noise is louder than when driving on the direct transfer of the transfer case Periodically check threa...

Page 83: ...2 gear box 3 gearbox housing filler plug 4 gearbox housing drain plug 5 transfer case housing drain plug 6 transfer case housing filler plug Fig 9 22 Clutch release slave cylinder five speed Dymos gea...

Page 84: ...the transfer case see Appendix 3 mixing is not allowed Drive shaft The spline coupling is lubricated through grease pump 1 Fig 9 23 and the needle bearings are lubricated through grease pumps 2 on cen...

Page 85: ...he adjusting bolts 1 Fig 9 25 and steering stop bolts 3 The value of the steering angle B of the right wheel to the right and of the left wheel to the left should be within the limits of 26 27 A great...

Page 86: ...ing bushing 10 to remove gap preliminarily hitting the threaded end of the pin with a copper hammer by turning the wrench by 10 20 tighten this bushing to obtain a preliminary tension along the common...

Page 87: ...f the critical parameter is not reached tighten the clamping bushing once again by turning the wrench by 10 20 and tighten nut 13 with the specified torque If the gap is not removed after the tighteni...

Page 88: ...l rods trailing arms leaf springs The reduced tightening torque can lead to the premature wear of the pins and the mounting parts and to deterioration of vehicle handling Knocks and squeals in the joi...

Page 89: ...ay or another When removing the suspension compression buffers and their re installation ensure the safety of their lock by using thread sealant compound or lock washers Wheels and tires Warning Tires...

Page 90: ...ately for each side Do not introduce the spare wheel tire it can be used only in case of a excessively worn out tire Wheel hubs Rock the wheel to detect play in bearings Pay special attention to corre...

Page 91: ...tated with difficulty When tightening the nut apply the effort to the tommy bar smoothly without jerks and simultaneously rotate the wheel to Fig 9 30 Steering tie rod 1 left hand thread lock nut 2 ad...

Page 92: ...wobbling 9 Bend one tab of the lock washer around the flat of the nut bend the second tab around the flat of the lock nut until full fitting to the flats Unbend those tabs of the lock washer that are...

Page 93: ...t and gaps in the steering mechanism If radial gap in the joint of the steering shaft is detected axial displacement of the crosspiece in bearings punch the bearings in yoke eyes so that the bearing s...

Page 94: ...inate the leakage as required 5 Let the engine run for 15 20 seconds and bleed the hydraulic power steering system to remove residual air from the steering mechanism by turning the steering wheel lock...

Page 95: ...ake pedal WARNING Please remember that a stopped engine and disabled vacuum booster considerably increases the effort necessary for pushing the brake pedal to stop the vehicle WARNING If one of the br...

Page 96: ...m air intake into the vacuum booster The level of brake fluid in tank 3 Fig 9 33 can be checked visually by the marks on the tank housing made of semitransparent plastic When cap 2 is off and brake li...

Page 97: ...ce the vehicle on a level ground and set the parking brake Inspect the shoes through the window in caliper 4 If the linings wear to the thickness of 1 5 2 0 mm replace the shoes on both front brakes I...

Page 98: ...s against the disc press the brake pedal 2 3 times Install spring 1 spring carrier 18 and screw bolts 16 During further operation the necessary gap between the brake shoes and the brake disc is suppor...

Page 99: ...the working re bored brake drum is 281 mm It is not recommended to change the brake drums between the hubs as the working surfaces of the drums will wobble more The gap between the shoes and the drum...

Page 100: ...pears from drum wear to ease the next removals of the drum Tighten the bolts of brake shields when the hubs are removed Proportioning valve Fig 9 36 During maintenance check the function of the propor...

Page 101: ...e with its curb weight on an even level ground 2 Loosen the lock nut of adjusting bolt 4 and unscrew the bolt for 2 3 turns 3 Tighten bolt 4 see Fig 9 37 until it touches the regulator piston end 17 s...

Page 102: ...of the wheel cylinder or from the proportioning valve and place a special rubber hose approx 400 mm long on the valve Drop the other end of the hose into a transparent vessel with no less than 0 5 l c...

Page 103: ...taining the gap of 0 5 mm which is indicated in the figure After adjusting tighten the nuts with the torque of 4 6 N m 0 4 0 6 kgf m Parking brake system Clean the brake pads from dust and dirt and sa...

Page 104: ...ever 1 into its extreme position 2 Tighten screw 10 so that the brake drum cannot be turned by hand 2 Unscrew lock nut 16 of adjusting yoke 17 remove the snap pin and take out the stud which connects...

Page 105: ...d 3 13 snap pins 4 parking brake signal switch 5 nuts 6 washers 7 drive wire cable 8 bolts 9 spring washers 10 adjusting screw 11 release spring 12 spring bracket 14 idler lever 15 drive rod 16 lock n...

Page 106: ...icle the battery is gradually discharged or overcharged by the alternator and the electrolyte starts boiling check the alternator operations Keep the battery clean and charged protect the battery clip...

Page 107: ...f reverse rotation the gear should revolve with the shaft In turning the shaft by hand check the ease of rotor rotation in bearings with lifted brushes Warning 1 The sleeve of starter travel can fail...

Page 108: ...ctively The breaking points of the cutoff line should coincide with E and E points If it is not possible to adjust the headlamps check the function of the headlamp corrector The corrector is not repai...

Page 109: ...43 with thirteen fusible links each are placed under the instrument panel to the left of the steering column The bracket with the relay is placed on the front left side panel from the driver s side Fi...

Page 110: ...fusible switch box with two fuses is installed Fig 9 46 The fusible switch box is places on the front shield under the hood Before replacing a burnt out fuse find out the reason for its failure and e...

Page 111: ...entation and warning alarms Periodically check the mounting of the devices safety of their contact couplings and clean them from dirt and dust When removing electric sensors isolate the wires to avoid...

Page 112: ...left side upper beam warning lamp F18 7 5 Front fog light left side F19 5 Backing up lamp F20 7 5 Turn signals in the maneuver regime F21 10 Heater F22 20 Electromotor of windshield wiper windshield w...

Page 113: ...eals When washing the vehicle body using such unit as the Karcher choose regimes blade fan or similar It is not recommended to use the regime jet for washing doors and windows to avoid forcing out the...

Page 114: ...e to the following rules 1 Drain oil from the engine and the transmission aggregates immediately after the vehicle stops and the aggregates are hot 2 Thoroughly remove dirt from the grease pumps and p...

Page 115: ...applicable to the vehicle Jack Fig 10 1 or 10 2 is designed to jack up the vehicle wheels during its maintenance or repair The jack load lifting capacity is 2 tons The maximum height of lifting shown...

Page 116: ...e jack screws into the housing 1 After work is over turn in the outer 2 and inner 3 jack screws into the housing up to the stop For jacking up the wheel with jack as shown on Fig 10 2 proceed as follo...

Page 117: ...of hinged couplings hinges and door locks parking brake drive rods control rods of the carburetor towing gear and other units and also spark plugs 6 Lubricate the springs with a graphite lubricant 7...

Page 118: ...Carry out the maintenance of the vehicle every two months Proceed as follows 1 Carefully inspect the vehicle from the outside 2 Unscrew the spark plugs except for engine ZMZ 51432 and shift in the fir...

Page 119: ...which would not damage the parts and the paint of the vehicle The loading and unloading of the vehicles should be carried out by a crane with special grips On all transports the vehicles should be loc...

Page 120: ...lamp A12 21 3 21 Cabin lighting dome lamp A 12 10 10 Rear fog lamp A12 21 3 21 Front fog lights AKG 12 55 H1 55 Portable lamp A12 21 3 21 Instruments and reserve AMN12 3 1 3 fuel level lighting Upper...

Page 121: ...tchet 17 22 Camshaft caps bolts 1 9 2 3 Camshaft sprocket bolt 5 6 6 2 Bolts for fastening sprockets of intermediate shaft 2 5 2 7 Upper and middle chain stabilizers bolts 2 0 2 5 Lower stabilizer bol...

Page 122: ...ary tightening 4 5 exposure not less than 1 minute 15 seconds final tightening additional turn to angle 90 Bolts for fastening cylinder head to chain cap 2 0 2 5 Screw for fastening water pump drive b...

Page 123: ...injection pipe rear strut to cylinder head 3 5 4 0 Bolt for fastening alternator to fuel pump bracket and alternator 3 5 4 0 Bolts for fastening engine rear bracket to gearbox crankcase 5 0 6 2 Oil fi...

Page 124: ...3 0 during bearings replacement 3 0 4 0 Union bolt for fastening hydraulic power steering hose 5 0 6 2 Bolts for fastening steering mechanism 5 5 8 0 Nut for fastening steering wheel 6 5 8 0 Steering...

Page 125: ...to 45 C SAE 20W 40 from 10 to 45 C SAE 20W 50 from 10 to 45 C SAE 30 from 5 to plus 40 C SAE 40 from 0 to 45 C SAE 50 from 0 to 45 C by operating properties Gasoline engines STO AAI 003 05 B4 B4 D2 B...

Page 126: ...5W 90 not lower than 25 C acc to API GL 3 TSp 15K TAP 15V TAD 17I Only in winter time 01 10 01 04 TSp 10 Main drive housings of front and rear axles For all seasons SAE 75W 90 acc to GL 5 of API class...

Page 127: ...front seats adjustment rear seat folding and CIATIM 201 Centuri 1180 attachment mechanism front wheels switching off clutch Disc brake mechanisms guiding bushes UNIOL 2M1 Rear springs Graphite grease...

Page 128: ...0048156 Ruthenium 0 0008236 1 2 TM111 03 Coolant emergency Silver 0 1485 overheating sensor 1 1 23 3829 Oil pressure sensor Silver 0 017848 Palladium 0 0018377 Ruthenium 0 00049569 1 3902 3829 Oil pr...

Page 129: ...d wiper flasher Silver 0 00053 1 1 245 3710 Emergency Hazard switch Silver 0 107 1 1 82 3710 05 09 Heater switch Silver 0 34551 1 1 82 3710 06 10 Fuel tanks switch Silver 0 46068 1 1 3832 3710 Fog lig...

Page 130: ...rt 38 General 38 ZMZ 40905 engine start 39 ZMZ 51432 engine starting 40 Engine shutdown 40 Chapter 7 Vehicle Driving in Different Road Weather and Climatic Conditions 41 Chapter 8 Vehicle Towing 45 Ch...

Page 131: ...ension 88 Wheels and tires 89 Wheel hubs 90 Control systems 93 Steering system 93 Brake systems 95 Electric equipment 106 Alternator 106 Battery 106 Starter 107 Lighting System Light and Audio Alarm 1...

Page 132: ...For Notes...

Page 133: ...For Notes...

Page 134: ...For Notes...

Page 135: ...For Notes...

Page 136: ...5148 and their modifications Operating Manual RE 05808600 133 2012 3rd Edition Prepared for publishing by Chief Design Department of UAZ PJSC Editor in chief Chief and Designer O A KRUPIN Editor I L N...

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