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Model SH-PP Owner’s Manual

5

UAS technicians are available for system service at a
daily rate plus travel and expenses.

5.2

Start-Up

Depending upon specifications (by others), the SMOG-
HOG

®

 system may be electrically interlocked placing the

SMOG-HOG

®

 system on-line automatically or by a push

button. At start-up, all indicator lamps should illuminate
to the power pack enclosures. If an indicator lamp(s)
fails to illuminate, check that the toggle switch is in the
on position to the power pack enclosure. If indicator
lamp still will not illuminate, refer to Section 7,
Troubleshooting.

6.

MAINTENANCE AND MANUAL
CLEANING

THE FOLLOWING SECTIONS ARE FOR THE USE OF
TRAINED PERSONNEL ONLY.

6.1

Routine Maintenance

Once the system is operational, periodic maintenance is
necessary to assure peak performance. Follow a
common sense pattern of observation and log abnormal
conditions. Since systems reflect the process under
control, maintenance patterns will vary accordingly.

System Checklist. The following is a checklist for
maintaining your SMOG-HOG

®

:

Check Power Pack Indicator Lamps Daily. Blinking,
dim or extinguished indicator lamps indicate abnormal

functioning of an operating module. If the indicator
lamps seem abnormal, proceed with component check
below and/or refer to Section 7 “Troubleshooting.”

Check Component Appearance Weekly. With all
indicator lamps illuminated, a quick check of a few
modules could show symptoms of a growing problem or
confirm if manual cleaning is required.

To check the condition of the ionizers and collector cells,
place the system off-line. Open the component access
door and ground the ionizer wire support bar and the
collector cell, refer to Figures 2 and 3. Note the
condition of the door feed-through insulators and
cabinet walls. Experience will dictate whether
contaminant buildup seems excessive or not.
Remember, dirty insulators and components cause a
high voltage reduction. Whenever opening a component
access door, clean the door feed-through insulators.

Remove both ionizers from the module, noting the
condition of contact springs (distorted? skewed?),
standoff insulators (dirty?), and ionizer wires (broken?
sagging?). Wires should be taut and centered between
ground plates. Remove both collector cells from the
module, noting the condition of contact springs
(distorted? skewed?), cell plates (dirty? bent?
skewed?), triangular insulators (dirty?).

Ionizer and collector cell cabinet tracks should be free of
contaminant buildup, providing a good ground contact.

Aluminum filters should be clean enough to allow air to
pass through freely. They should be in line with their
frames and not sagging in the direction of airflow.
Sumps should be free of debris and any standing water.
Door flange gasket should be in place and in good
condition.

If, after following these guidelines, the problem is not
apparent, refer to Section 7, Troubleshooting, or place
the toggle switch to the power pack enclosure in the off
position, eliminating undue power pack stress. Note the
condition and schedule troubleshooting.

6.2

Manual Cleaning of SMOG-HOG

®

Components

While there are many methods of manual cleaning,
certain key cleaning criteria contribute to the
effectiveness of every method. These include the type of
detergent, detergent strength, water temperature,
agitation/impingement, duration, rinse procedure and
dry-out time.

Type of Detergent. In general, the detergent used on
most applications will be alkaline in nature. It is
extremely important that the detergent have a built-in
buffering agent to prevent deterioration to the aluminum.

!

C A U T I O N

Hazardous live and moving parts are exposed during
the following procedures. Switch off/isolate the
electrical supply to the SMOG-HOG Air Cleaning
System before servicing.

!

C A U T I O N

Risk of electrical shock. A residual DC voltage will
remain on high voltage components for a short time
after power is removed. Prior to handling, ground
components using an insulated screwdriver, refer to
Figures 2 and 3.

!

NOTICE

Cleaning and servicing should only be done by
qualified and trained personnel.

Some collected contaminants may be hazardous.
Consult factory or local safety personnel before
servicing unit and for proper disposal of collected
contaminants.

Summary of Contents for SMOG-HOG SH-PP

Page 1: ...SMOG HOG MODEL SH PP Owner s Manual ...

Page 2: ...FERENCE ______________________________________________________ UNIT MODEL _________________________________________________________________ UNIT SERIAL NUMBER ________________________________________________________ HIGH VOLTAGE POWER SUPPLY NUMBER _______________________________________ SYSTEM ACCESSORIES ______________________________________________________________________________ _____________...

Page 3: ... Manual Cleaning Methods 6 6 4 When Are Components Clean 7 7 TROUBLESHOOTING 7 7 1 Tools Required 7 7 2 Checkout Before Testing 8 7 3 Troubleshooting Procedures 8 7 4 Power Pack AC Voltage Checks 8 7 5 DC High Voltage Checks Without Utilizing A High Voltage Probe 8 7 6 Measuring for High Voltage DC Only 9 7 7 Checking Ionizers 9 7 8 Checking Collection Cells 9 7 9 Indicator Lamp 9 8 BENCH TEST PRO...

Page 4: ......

Page 5: ...when disposing of pollutants collected on the collection components 2 UNIT NOMENCLATURE SMOG HOG Air Cleaning Systems can include various combinations of plenums and conditioning devices connected in series in the direction of airflow The SMOG HOG unit configuration is clearly defined on documents and nameplates refer to Figure 1 SMOG HOG units consist of modules each module acting as one electric...

Page 6: ...ies of parallel plates alternately charged and grounded whose plates are in line with the direction of airflow Charged plates are connected electrically and suspended from four 4 triangular shaped insulators on each end plate of the cell 3 4 Filters Prefilters and afterfilters promote even air distribution across the ionizers and the collector cells Prefilters trap large particulate as it enters t...

Page 7: ... connections prevent air and liquid leakage during operation Systems handling oily emissions should have all welded seams with ductwork pitched to proper collection points usually toward the SMOG HOG itself Duct velocities should generally be within 1500 to 2500 FPM Gaskets and sealant must be compatible with the material collected and the temperature of the airstream 4 4 Installation SMOG HOG Air...

Page 8: ...wiring diagram 5 OPERATION 5 1 Pre Start up Checks Loose Fittings SMOG HOG systems pass rigid inspection before shipment However vibrations during transit and installation may have loosened certain bolts nuts or other attaching devices Check and tighten as required Installing Components If ionizers and collection cells were removed for shipment or installation refer to Figure 10 for proper install...

Page 9: ...h ionizers from the module noting the condition of contact springs distorted skewed standoff insulators dirty and ionizer wires broken sagging Wires should be taut and centered between ground plates Remove both collector cells from the module noting the condition of contact springs distorted skewed cell plates dirty bent skewed triangular insulators dirty Ionizer and collector cell cabinet tracks ...

Page 10: ...air will greatly shorten drying time Cleaned components may also be dried out by placing them in the system and placing the system on line with all power pack enclosure toggle switches in the off position for approximately 30 minutes 6 3 Manual Cleaning Methods The manual cleaning method selected for a given system will depend on the type of contaminant rate of deposit facility limitations such as...

Page 11: ...ing 5 Walls ceiling and doors are free of heavy buildup 6 Blower has been checked for heavy buildup cleaned if required 7 TROUBLESHOOTING THE FOLLOWING SECTIONS ARE FOR THE USE OF TRAINED PERSONNEL ONLY Before proceeding with troubleshooting check for proper electrical alignment of contact springs and contact screws refer to Figure 10 Improper electrical alignment and deformed contact springs can ...

Page 12: ... the Troubleshooting Guide Table 1 7 4 Power Pack AC Voltage Checks Refer to Figure 11 and Figure 12 1 Check that the power pack enclosure toggle switch is in the on position 2 Check that the two interlock switches are engaging a Power Pack Enclosure b Component Access Door 3 Visually inspect a High voltage wires from the power pack to the door feed through insulators damaged burnt appearance b Bo...

Page 13: ... read 10 0 to 11 1 KVDC with the indicator lamp illuminated 5 If the ionizer voltage is low open component access door and check for a voltage at the contact washer to the ionizer door feed through insulator of 10 0 to 11 1 KVDC If voltage is still low refer to Power Pack AC Voltage Check If not the problem is within the ionizer components broken wire bridged or cracked standoff insulators refer t...

Page 14: ...ately 30 minutes Indicator lamp fails to illuminate 1 Refer to blinking indicator lamp Statements 1 Refer to blinking indicator lamp Statements 1 through 8 1 through 8 2 No 120 VAC to the power pack 2 Check engagement of power pack and component access door interlock switches Check for loose wire terminations broken wires 3 Power pack failure 3 Refer to Section 7 4 4 Indicator lamp failure 4 Refer...

Page 15: ...manual cleaning bent parts broken ionizer wires cracked or carbon track standoff insulators deformed contact spring grounding to an adjacent ionizer wet ionizer from washing TESTING A COLLECTOR CELL The cell can be tested in the same manner as an ionizer with the following exceptions Step 1 Select one collector cell to be tested Step 2 Connect high voltage wire to power pack connector identified a...

Page 16: ...taining nut 5 Open component access door and remove defective insulator 6 Remove long screw from insulator 7 Clean RTV sealant from door surface 8 Install replacement insulator reversing the above procedure making sure to apply a thin coat of sealant RTV to base insulator C AU T I O N When the system is operating 115 VAC is present in this enclosure even with the toggle switch in the off position ...

Page 17: ... Afterfilters Aluminum 18 x 18 3 8 x 7 8 21 1248 Power Pack 03 1497 High Voltage Wire Kit for Ionizer and Collector Cell 37 0026 Door Feed Through Insulator 02 0749 Door Feed Through Insulator Assembly includes 37 0026 Insulator 20 2748 LED Green Indicator Lamp 02 0331 Indicator Lamp Assembly 6V Incandescent Red Lens 20 0258 Lamp Socket for 02 0331 20 0260 Lens Red for 02 0331 20 0467 Bulb Incande...

Page 18: ...eek Road Cincinnati Ohio 45242 Tel 1 800 252 4647 For prompt service please specify 1 Unit Model Number nameplate 2 Part Number or Part Description refer to Section 9 4 10 2 Returning Parts When returning parts directly to UAS for any reason call UAS for a return material authorization number RMA Mark this number prominently on the returned package to assure prompt handling and service 10 3 Freigh...

Page 19: ...r 4 Units in Series Number of Ties High 1 through 6 Number of Ionizer s and Collector Cells Per Tier 1 through 8 SMOG HOG Packaged Precipitator Figure 2 Grounding the Collection Cell Figure 3 Grounding the Ionizer Figure 4 Typical Drain Trap Configuration Figure 5 Unloading A Single Unit Figure 6 Typical Spreader Bar ...

Page 20: ...16 Model SH PP Owner s Manual Figure 7 Lifting SMOG HOG Modular Unit Figure 8 Lifting Loose Pieces Figure 9 Suggested Corner Gasket ...

Page 21: ...Model SH PP Owner s Manual 17 Figure 10 Installation of Ionizer Collector Cell Components ...

Page 22: ...anual Figure 11 Label Wiring Diagram SH PP Figure 12 H V Power Supply Input Output Connections Figure 13 Ionizer and Cell Voltage Measurement with Access Door Closed Figure 14 Ionizer Wire Replacement Figure 15 Wiring Diagram ...

Page 23: ......

Page 24: ...ETHER WRITTEN ORAL OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANT ABILITY FITNESS FOR A PARTICULAR PURPOSE OR NONINFRINGEMENT As Purchasers exclusive remedy for any defects in the equipment UAS will exchange or repair any defective parts during the warranty period provided such parts are returned prepaid to UAS factory The obligation of UAS is limited to furnishing replacement parts F O B U...

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