12
revised 09/09
Smog-Hog
SG Series Model
9. PART REPLACEMENT
PROCEDURES AND ADjUSTMENTS
9.1 IONIzER WIRE REPLACEMENT
(REFER TO FIGURES 16 AND 17)
1. remove damaged wire from each spring.
2. replace spring if damaged or missing.
3. Loop one end of new wire over bottom spring. Pull
top wire loop with pliers over top spring.
4. release spring gently. Wire should now be taut
and centered.
NOTE:
if replacement wires are not available, remove
broken wires and tension springs from the
ionizer section. install unicell into the cabinet
until parts are available.
9.2 DOOR FEED-THRU INSULATORS
1. Place toggle switch in “off” position.
2. open power pack enclosure lid cover, perform
grounding procedure refer figures 14 and 15,
3. remove high voltage wire by removing #10-32
hex nuts.
4. remove insulator retaining nut.
5. open module door and remove the long screw
from the insulator.
6. remove the insulator from the interior of the
module door by using a hammer.
7. clean silicone sealant from module door surface.
8. install replacement insulator, reversing the above
procedure, and applying a thin coat of Silicone
sealant to base of insulator.
9.3 INDICATOR LIGHT
1. open the power pack enclosure lid cover.
2. Disconnect the red and black wires from the
indicator light which is connected to wires “9”
and “2”.
3. remove indicator light installation nut. the
indicator light located on each power pack
enclosure is polarity sensitive. for proper
operation, the two wires from the indicator
light should be connected as follows, red wire
connected to “9” wire from the power pack, black
wire connected to “2” wire from the power pack.
if the wires are reversed, the indicator light will
not illuminate.
9.4 BLOWER LUBRICATION
The blower bearings require lubrication at a 2 to 3
month interval (petroleum lubricant lithium nLGi grade
2 grease). the bearings should be lubricated with the
blower in operation. a hand operated grease gun is
required performing one to two injections slowly, do
not exceed two injections. Excessive injections/grease
will cause bearing seal failure, contributing to bearing
failure.
Figure 16
Attaching
New Ionizer Wire
Figure 17
Correct
Ionizer Wire Position
9.5 COMPONENT ACCESS DOOR GASKET
REPLACEMENT
as shipped from uaS, gasketed component access
doors have been carefully sealed against leakage of
liquids from the air cleaner cabinet. Should leakage
occur, slight adjustment of the latch paws on the back
of the door handles may solve the problem. However,
extreme care should be exercised in compressing door
gasket beyond its design limits. Before adjusting for
gasket deflection, check for the following:
1. Door or cabinet damage.
2. Deformed or torn gasket.
3. Leakage from some other source.
