background image

revised 09/15

SMoG-HoG

®

SHn Series Models 

13

which requires correct wiring polarity since the 

power pack output is Dc voltage. the LeD will 

not illuminate if the wiring polarity is incorrect. the 

power pack has two wires to the indicator light, wire 

#9 (+), wire #2 (-). the power pack terminals are 

identified with the identical numbers. LeD assembly 

is with two wires, wire #9 (+) to the red wire, wire #2 

(-) to the black wire. VDc measurement with wires 

#9 and #2 (to the indicator light) disconnected: 7.9 

to 10, with wires #9 and #2 connected 3.8 to 6.0. 

Place power in the off position and connect all wires 

which have been disconnected before proceeding to the 

next section. 
Parts should be replaced as required.

STEP 2  

CHECK COLLECTOR CELL(S) AND IONIZER(S)

a flashing indicator light is associated with arcing or 

high voltage below specifications. if the sound of arcing 

is not evident, high voltages are below specifications. 

the ionizer(s) and collector cell(s) should be manually 

cleaned if the high voltages are below specifications. 

refer to Step 3 for measuring high voltages. 
the following steps are a process of elimination in 

identifying the problems to the ionizer/collector cell 

circuits. the power pack connectors are identified as 

“ionizer #8” and “collector #7.” all connectors on the 

power pack are identified with name and wire number, 

with the exception of the ground connector (green wire 

to this connection). the wires within the power pack 

enclosure are identified with numbers. 
(a)  Disconnect high voltage wire #8 “ionizer from the 

power pack with high voltage wire #7 connected to 

the power pack. Place power in the on position. 

is the indicator light illuminated? if so, the cell circuit/

components are operational proceed to step (b). if 

the indicator light is flashing, perform the following. 

Place power in the off position and remove the cells 

components. Place power in the on position, is the 

indicator light illuminated? if the indicator light is 

illuminated, the problem is within the collector cell. if 

the indicator light is flashing, the problem is the high 

voltage feed through insulator (dirty, cracked, carbon 

tracked) and/or the high voltage wire (wire insulation 

has deteriorated). 
if the indicator light is flashing with the cells 

components installed, perform the following: 
remove the collector cells and inspect for the following 

conditions.

COLLECTOR CELL PROBLEMS WHICH COULD 

CAUSE A FLASHING INDICATOR LIGHT 

Sometimes removing the collector cell(s) and installing 

the collector cell(s) into the unit will clear a flashing 

indicator light condition. if not, check the causes below: 

•  Dirty collector cell(s) (contaminant build up) requiring 

manual cleaning. 

•  “Wet” collector cell(s) not properly dried after a wash 

cycle or manual cleaning procedure. use compressed 

air to accelerate the drying time. 

•  Deformed collector cell contact springs contacting a 

“grounded surface,” including cabinet high voltage 

feed through insulator contact spring. 

•  Bent cell plate(s) in close proximity to the opposing 

cell plate(s). 

•  Misaligned contact springs between the collector cells 

and/or the high voltage feed through insulator.

•  Warped cell plates due to: 

o improper handling
o  High temperature process airstream and/ or 
o  High temperature hot water utilized for washing 

the components (above 180°F (82°C) for both 

conditions)

Parts should be replaced as required. 

the Bench test Procedure (Section 12) will determine 

which components are causing a flashing indicator light. 
(b)  indicator light is illuminated with the high voltage 

wire #7 connected to the collector cell connector 

on the power pack. Place power in the off position 

and connect high voltage wire #8 to the ionizer 

connector on the power pack and place power to the 

on position. 

is the indicator light illuminated? if so, the ionizer circuit/

components are operational. if not: 

•  Place power in the off position and remove ionizer 

components. 

• Place power in the on position. 
•  Is the indicator light illuminated or flashing? 
•  If illuminated, the problem is within the ionizer(s). 
•  If the light is flashing, the problem is the high 

voltage feed through insulator (dirty, cracked, 

carbon tracking), and/or the high voltage wire (wire 

insulation has deteriorated causing a dead short 

condition). 

the indicator light is flashing with the ionizers 

components installed, perform the following: 

IONIZER PROBLEMS WHICH COULD CAUSE A 

FLASHING INDICATOR LIGHT 

Sometimes removing the ionizer(s) and installing 

ionizer(s) back into the unit will clear a flashing light 

condition. if indicator light is still flashing, check 

possible causes below: 

•  Dirty ionizer(s) (contaminant build up) requiring 

manual cleaning. 

•  “Wet” ionizer(s), not properly dried after a wash cycle 

or manual cleaning procedure. use compressed air to 

accelerate drying time. 

•  Deformed ionizer contact springs in close proximity to 

a “grounded surface.” 

•  Misaligned contact springs between the ionizers, or at 

the high voltage feed through insulator. 

•  Cabinet high voltage feed through insulator contact 

spring misaligned with the ionizer. 

Summary of Contents for CLARCOR Smog-Hog SHN-10

Page 1: ...Model SHN 20 Shown Smog Hog Electrostatic Precipitator l models SHN 10 SHN 20 SHN 40 AND SHN 50 OWNER S MANUAL ...

Page 2: ... following information available when contacting UAS UAS ORDER _________________________________________________________________ UNIT MODEL ________________________________________________________________ UNIT SERIAL _________________________________________________________________ SYSTEM ACCESSORIES ______________________________________________________________________________ ___________________...

Page 3: ...efilters 7 B Mist Stop Filter 7 C Ionizing Sections 7 D Collection Cells 7 E Afterfilters 7 F Power Packs 7 G Push to Test Buttons 7 H Blower 7 I Drive 7 J Discharge Grill 7 K Cabinet 7 L Component Access Door Electrostatics 7 M Access Door Drive Set 7 9 MAINTENANCE 8 A Cleaning Instructions 8 B Component Cleaning Methods 9 C Other Cleaning Considerations 9 D When are Components Clean 9 10 PERIODI...

Page 4: ...explosive Use non flammable cleaners Keep flammable materials and vapors such as gasoline away from unit The unit should be inspected frequently and contaminants removed to prevent excessive accumulation which may result in flash over or fire damage Operate only in a safe and serviceable condition Operating temperature to the air stream should not exceed 120 F 49 C DANGER WARNING WARNING CAUTION C...

Page 5: ... 4 2 4 2 02 4 2 PTIONAL IST 3TOP ILTER 3 2 2 7 2 5 4 3 4 42 8 4 2 37 4 4 2 37 4 4 2 43 053 4 4 34 544 3 3 2 2 02 4 2 PTIONAL IST 3TOP ILTER 2 4 4 2 4 2 7 2 5 4 3 4 42 8 4 2 37 4 3 2 2 02 4 2 PTIONAL IST 3TOP ILTER 2 4 2 4 2 4 2 43 053 4 4 34 544 3 7 2 5 4 3 4 4 053 4 4 34 544 053 4 4 34 544 3 2 7 42 8 Smog Hog Electrostatic Precipitator Installation and Service ...

Page 6: ...to the placement of the precipitator to maximize its effectiveness The number of units required to clean the air will depend on the layout of the room and the concentration of pollutants Because it is necessary to develop proper airflow patterns the placement and number of precipitators should be as suggested by UAS or your local representative B Ducted or Source Capture When your Smog Hog is used...

Page 7: ...ufficiently sloped 1 5 inches 38mm diameter and vented All plumbing should conform with all state and local codes Appropriate design criteria as provided by a plumbing mechanical contractor should be utilized to ensure proper control of drainage from the SHN Unit 5 DISCHARGE GRILL The four way adjustable air discharge grill can be set to any open position desired A Unducted Installation for area c...

Page 8: ...nd unit is ready for operation Input to the high voltage power pack should not exceed 130 Volts 60 Hertz This is supplied by a power source or the step down transformer as shown in the wiring diagram inside the main electrical junction box on all units Refer to Appendix B Units are factory wired for the voltage requirement indicated to UAS by the customer The electrical box has knockouts Therefore...

Page 9: ...Revised 09 15 SMOG HOG SHN Series Models 5 SHN 10 Dimensions and Mounting Hole Locations SHN 20 ...

Page 10: ...Revised 09 15 SMOG HOG SHN Series Models 6 SHN 40 Dimensions and Mounting Hole Locations SHN 50 T ...

Page 11: ...ng The insulators along with the cell s long plate design assure maximum efficiency and retention of collected contaminant E Afterfilters Heavy duty reusable industrial aluminum mesh filters aid even air distribution across the cells and trap any collected contaminant that could release from the cells during start and stop operations F Power Supply The proprietary design high voltage power supply ...

Page 12: ...quired for effective cleaning at reasonable detergent cost Typically 20 1 is recommended as a starting point Experimentation is recommended Never mix acid and alkaline detergent for manual cleaning Detergent mixing could cause rapid heat release gel formation or other undesirable conditions Water Temperature Detergents can be up to twice as effective in hot water and hot water alone is very effect...

Page 13: ...ssure Washer A self contained pressure washer with a spray wand can be an effective cleaning method providing it is used with caution Care should be taken not to expose collection cell plates to close up and prolonged blasts of high temperature or high pressure water Cell plates deform under continuous exposure to such conditions C Other Cleaning Considerations The previous methods address the cle...

Page 14: ...or of the cabinet 4 The door gasket should be formed to the complete cabinet lip edge before applying silicone sealant Place the trim edge at the top center of the cabinet lip edge and press gasket in place ending at the same location Do not trim excess 5 Remove door gasket and apply silicone sealant to the inside of gasket or on the inside edge of the cabinet lip edge Place the trim edge at the t...

Page 15: ... can be accomplished by waiting one minute after placing power in the off position or refer to Figures 4 and 5 The power pack total current output is limited to a maximum of 5 milliamps to ensure personnel safety Troubleshooting Procedures High voltage issues can generally be isolated by referring to the indicator light When the light illuminates high voltage is present from the power pack to the ...

Page 16: ...ER PACK The power should be placed in the off position to the power pack Carefully disconnect both high voltage wires Ionizer 8 and Collector 7 from the power pack The high voltage wires should carefully be placed away from the ionizer and collector cell power pack connectors eliminating the high voltage wires from contacting the power pack connectors Place the power to the unit in the on position...

Page 17: ...CATOR LIGHT Sometimes removing the collector cell s and installing the collector cell s into the unit will clear a flashing indicator light condition If not check the causes below Dirty collector cell s contaminant build up requiring manual cleaning Wet collector cell s not properly dried after a wash cycle or manual cleaning procedure Use compressed air to accelerate the drying time Deformed coll...

Page 18: ...llector cell circuit high voltage wire 7 refer to Figure 13 Fluctuating high voltage during a measurement will indicate an arcing circuit 12 Bench Test Procedure TOOLS REQUIRED One power pack Two high voltage wires 6 ft 1829mm in length with test clips at each end of the wire High voltage probe Refer to operating instructions by the manufacturer If a high voltage probe is not available install a U...

Page 19: ...l will not maintain high voltages above 7 5 KVDC The collector cell will continuously arc Usually this condition is caused by a power pack above the High Voltage Specifications The power pack should be replaced There is a high voltage problem if the indicator light is flashing 7 If there is an arcing condition determine the problem and repair 8 Disconnect AC cable plug from the wall outlet COLLECT...

Page 20: ...om component access door and part numbers available when ordering Properly Aligned SHN Assembly QUANTITY ITEM NO PART NO DESCRIPTIONS REQUIRED 1 02 2339 S COLLECTION CELL ASSEMBLY 2 2 02 0037 S IONIZER ASSEMBLY 2 3 37 0027 COLLECTION CELL FEED THRU INSULATOR 1 4 37 0026 IONIZER FEED THRU INSULATOR 1 5 36 0014 CELL IONIZER INSULATOR SPRING 2 6 36 0077 GROUND SPRING 4 7 30 0387 COLLECTION CELL CONTA...

Page 21: ...MIT SWITCH CABINET DOOR INTERLOCK 20 0005 GASKET EDGE BUNA N 42 0168 BLOWER BELT DRIVE 3 4 SGL 9 7 SHN 10 32 0059 BLOWER BELT DRIVE 3 4 DBL 9 7 SHN 20 32 0036 BLOWER BELT DRIVE 1 SGL 15 15 SHN 40 50 T 32 0063 MOTOR 7 1 2HP 208 230 460 3 60 22 0288 MOTOR 5HP 208 230 460 3 60 22 0023 MOTOR 3HP 190 208 230 460 3 50 60 22 0022 MOTOR 1HP 208 3 60 22 0012 MOTOR 2HP 208 230 460 3 60 22 0039 MOTOR 1 2HP 1...

Page 22: ... 1 0 0 6 1 0 0 5 1 0 0 4 1 0 0 3 1 0 0 2 1 0 0 1 1 0 0 0 1 0 0 9 0 0 8 0 0 7 P H 2 P H 1 P H 2 1 SHN 20 3 5 0 0 4 4 0 1 H S 1 0 5 2 1 S S C s l x s e v r u c n a f 0 1 H S H S E V R U C W O L F R I A N 3 5 0 0 4 4 0 1 0 0 5 0 0 1 5 1 0 2 5 2 0 3 0 0 0 2 0 5 7 1 0 0 5 1 0 5 2 1 0 0 0 1 0 5 7 0 0 5 0 5 2 0 M F C w o l F r i A External Static Pressure WG 0 0 0 2 0 0 9 1 0 0 8 1 0 0 7 1 0 0 6 1 0 0 5 ...

Page 23: ... c n a f T 0 5 0 4 H S H S E V R U C W O L F R I A N 5 0 7 0 4 4 T 0 5 0 1 2 3 4 0 0 0 0 1 0 0 0 2 0 0 0 3 0 0 0 4 0 0 0 5 M F C w o l F r i A External Static Pressure WG 0 0 4 1 0 0 3 1 0 0 2 1 0 0 1 1 0 0 0 1 0 0 9 0 0 8 0 0 7 P H 5 P H 3 0 0 6 SHN 50 T SHN 40 SHN SERIES AIRFLOW CURVES ...

Page 24: ...Revised 09 15 SMOG HOG SHN Series Models 20 SHN 10 20 XB SHN 10 20 APPENDIX B WIRING DIAGRAMS ...

Page 25: ...Revised 09 15 SMOG HOG SHN Series Models 21 SHN 40 SHN 10 20 M WIRING DIAGRAMS ...

Page 26: ...Revised 09 15 SMOG HOG SHN Series Models 22 SHN 40 M SHN 40 XB WIRING DIAGRAMS ...

Page 27: ...Revised 09 15 SMOG HOG SHN Series Models 23 SHN 50 T WIRING DIAGRAMS ...

Page 28: ...ods manufactured or supplied by others This warranty is subject to any limitations in UAS quotation and may not be modified except by a written instrument signed by the President or Vice President of Sales of UAS THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORALOR IMPLIED INCLUDINGANYIMPLIED WARRANTYOF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR NONINFRING...

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