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SKU 94190

For technical questions, please call 1-800-444-3353.

Important Considerations About Compression Loss Testing

1.

There will always be some compression loss past piston rings, even in a new

engine. You will never see a 0% compression loss, and this lost pressure
should be audible at the oil dipstick port.

2.

If the Leakage Gauge shows very high or 100% compression loss, the cylinder

may not be at Top Dead Center (TDC) on the compression stroke. Check to
be sure the cylinder is at TDC, so the valves are closed. Reference your
vehicle owner’s manual for instructions on how to do this.

3.

A “good” reading will show compression loss of all cylinders at about the same

rate. A large difference of 15% to 30% comparing one cylinder to the others
indicates a problem.

4.

Leakage rate readings may vary by up to 10% when taking repeated readings

of the same cylinder. Piston position and engine temperature can cause
variable readings. Take several readings and average the results for a recorded
reading for each cylinder.

5.

Diagnosing an engine problem with this tool involves using a listening device

(not included). A length of hose or a mechanic’s stethoscope are suggested.

6.

The lower the sound pitch of escaping pressure indicates a larger leak. Small

leaks will typically make a higher pitched sound.

7.

If the vehicle has multiple problems, the Cylinder Leakage Tester may show

only the most pronounced problems. A large problem may overwhelm a
smaller problem during testing.

Operation

IMPORTANT NOTE: Be sure the Regulator Knob (9) is turned fully counter-
clockwise before connecting the Cylinder Leakage Tester to a pressurized
air source. Failure to do so may result in damage to the tool.

NOTE: The engine must be at normal operating temperature for accurate testing.
Start the engine and let it warm up to normal operating temperature, then turn it off
for testing.

CAUTION: Always run an engine in a well ventilated space. Running en-
gines produce Carbon Monoxide, a colorless, odorless gas which can cause
serious personal injury or death if inhaled.

Summary of Contents for 94190

Page 1: ...y Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools...

Page 2: ...dren must never be allowed in the work area Do not let them handle machines tools or extension cords 4 Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Alway...

Page 3: ...amaged should be carefully checked to determine that it will operate properly and perform its intended function Any part that is damaged should be properly repaired or replaced by a qualified technici...

Page 4: ...ion Pressurized air is supplied to each cylinder and the rate of leakage is measured in percent loss from 0 to 100 The operator may also locate the source of the compression loss by listening at these...

Page 5: ...eadings Take several readings and average the results for a recorded reading for each cylinder 5 Diagnosing an engine problem with this tool involves using a listening device not included A length of...

Page 6: ...V hose If the engine has a carburetor remove the air cleaner and open the throttle all the way If the engine is fuel injected remove the air cleaner or open the throttle body 4 Position the cylinder t...

Page 7: ...adjacent cylinders will show the same problem 3 Adjacent cylinder indicates a damaged head gasket 4 Tail pipe indicates burned stuck or worn exhaust valve 5 Carburetor or fuel injector intake indicate...

Page 8: ...liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation...

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