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Page 7

SKU 92649

For technical questions, please call 1-800-444-3353

Operation (continued)

Maintenance

1. 

Before each use, inspect the general condition of the A/C Manifold Set.  Check for 
cracked or broken parts, damaged Hoses (17,18,19), and any other condition that may 
affect safe operation.  If a problem with the Set occurs, have it corrected before further 
use. 

Do not use damaged equipment.

2. 

Periodically, clean with a damp cloth using a mild detergent or solvent.

3. 

When storing, keep the Set clean and dry.  Also, connect the High Pressure Coupler 
(22) and the Low Pressure Coupler (23) to its corresponding Solid Storage Connector 
(6 & 7) to prevent contamination from entering the Set when not in use.  See 

FIGURE 

1 on page 6 and the Assembly Drawing on page 8.

5. 

Connect both ends of the Yellow Refrigeration Charging Hose (18) to the T-fitting (16) 
on the Manifold Body (2). See 

FIGURE 1, above.

CAUTION:  Make sure that manifold and hoses are not in the way of cooling fan(s) or belts.
6. 

With the transmission in PARK and the emergency brake set, start and fast idle the 
engine  at  approximately  1,500  RPM.   

CAUTION:    Make  sure  this  procedure  is 

conducted in a WELL VENTILATED area.  Never perform a test in an enclosed 
garage.   The  carbon  monoxide  emitted  from  a  running  engine  is  a  colorless, 
odorless gas that can cause injury and death if inhaled
.

7. 

Set the A/C system for maximum cooling for about ten minutes to allow pressures to 
stabilize.  Close the vehicle’s doors and open all windows, and leave the hood fully open.  
Place a temperature gauge (not included) in one of the air outlets in the passenger 
compartment.  Place another temperature gauge (not included) at the condenser to 
measure ambient (outside) air temperature.  Both temperatures are usually needed to 
analyze A/C system performance.

8. 

Turn the Control Valves of the Red High Pressure Coupler (22) and Blue Low Pressure 
Coupler (23) clockwise to open.  See 

FIGURE 1, above.

9. 

Observe and note the reading on the High Pressure Gauge (3) and Low Pressure Gauge 
(5). Then, compare that reading and the temperature on the temperature gauges to 
the readings as noted in the vehicle manufacturer’s service manual. 

Note:  Pressure 

gauge readings vary with ambient air temperature, humidity, and system design.  See 
FIGURE 1 on page 6.

10. 

When finished, turn off the A/C and engine.  Turn the Control Valves of the Red High 
Pressure Coupler (22) and Blue Low Pressure Coupler (23) counterclockwise to close, 
and remove the Couplers from the A/C system.  See 

FIGURE 1 on page 6.

11. 

Use care when disconnecting the Control Valves from the A/C system service fittings, 
the hoses may contain some residual refrigerant.

REV 05f, 09h

Summary of Contents for 92649

Page 1: ...AZARD if done by an untrained or inexperienced technician REV 05f 09i Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in seriou...

Page 2: ...Always lock up this product and keep it out of reach of children 5 Use the right tool for the job There are certain applications for which this A C Manifold Gauge Set was designed It will do the job...

Page 3: ...influence of alcohol or drugs Read warning labels if taking prescription medicine to determine if your judgment or reflexes are impaired while taking drugs If there is any doubt do not operate the to...

Page 4: ...rostbite if it comes in contact with the skin Always follow the safety warnings and instructions provided by the manufacturer of R 134a refrigerant 5 Never disconnect any hose while the hose is under...

Page 5: ...General instructions for testing an A C system are outlined in this manual Specific procedures for each individual system type and model should be referenced in the vehicle manufacturer s specific A...

Page 6: ...Connect the Blue Low Pressure Coupler 23 to the A C system on the low side line See FIGURE 1 above Operation continued Coupler 23 clockwise to open 8 Note The pressure you see on both the high and low...

Page 7: ...onoxide emitted from a running engine is a colorless odorless gas that can cause injury and death if inhaled 7 Set the A C system for maximum cooling for about ten minutes to allow pressures to stabil...

Page 8: ...HOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS T...

Page 9: ...ntal or consequential damages so the above limitation of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warranties of mercha...

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