U.S. Boiler Company MPO-IQ Installation, Operating And Service Instructions Download Page 8

67

6.  Burner will light, then shut down after a short time, then restart

xIII.  TROUBLE  SHOOTING (continued)

5.  Burner will not come on

Display / Status

Recommended Corrective Action

STA10

Recycle / Retry

Delay

The burner loses flame during running mode (

STA

code “

8

”).  After a recycle delay the oil primary will attempt to 

light the burner again.  If the burner loses flame during running mode for three times in a row a Hard Lockout, State 

14 will result.  
Refer to Recommended Corrective Actions listed on previous page for 

ERP 22

.

Display / Status

Recommended Corrective Action

STA14

Hard Lockout

Also indicated by 

flashing green 

light on R7184 

Oil Primary

or 

“Hard Lockout” 

message on 

R7284 Oil 

Primary

When a hard lockout occurs the burner shuts down and will not restart until the Oil Primary’s manual reset button 

is pressed.  The Oil Primary will enter the Hard Lockout mode when the burner fails to light, loses flame during run 

three times or senses flame during pre-purge or post purge.  The following is a summary of corrective actions:
1.  No fuel to burner

     -  Check that the oil tank is not empty. 

     -  Check that the manual shut off valve is open.

     -  Check fuel lines (and filter) are free of obstructions. 

     -  Check fuel lines are fully purged of air.  Use the pump priming feature to purge the system of air

     -  Check that the burner motor is spinning and the pump is generating adequate pressure.

     -  Check operation of fuel valve.
2.  Nozzle Clogged

     -  Check the condition of the nozzle and replace if necessary.
3.  No Spark

     -  Check the electrodes, spring contacts and high voltage wires.

     -  Check ignition transformer for proper operation
4.  Air Flow Too High or Too Low

     -  Check for excessive airflow or draft causing flame to leave burner head.

     -  Check for back pressure causing flame to be erratic

     -  Check for excessive soot build up in the burner and flue

     -  Check burner adjustments (refer to burner manufacturers instructions) 
5.  CAD Cell Defective

     -  Check CAD cell for proper alignment and clean if necessary

     -  Check CAD cell operation, refer to Trouble Shooting section D’s 

Erp 5

 for procedure.

7.  Flame Out of Sequence

Display / Status

Recommended Corrective Action

STA16

Flame Out of 

Sequence

Flame was detected during pre-purge (valve on delay) or post purge (motor off delay).  Check the following:

-  Check the oil valve for proper operation

-  Check the CAD cell, refer to trouble shooting section D’s 

ERP 34

 for additional information.

F.

  USE BOILER CONTROL DISPLAY 

STA

 (STATUS) NUMBER TO GUIDE TROUBLESHOOTING (continued)

Summary of Contents for MPO-IQ

Page 1: ...n on boiler provide Boiler Model Number and Serial Number as shown on Rating Label Boiler Model Number MPO IQ Boiler Serial Number Installation Date Heating Contractor Phone Number Address As an ENERG...

Page 2: ...oke and unburned fuel to pass out of the combustion chamber and clog the flueways of the boiler 8 COLD OIL If the oil temperature approaching the fuel pump is 40 F or lower poor combustion or delayed...

Page 3: ...osed Note The Safety Monitoring Circuit SMC is designed to provide lockout in the event of a stuck or welded motor relay C IQ OIL BOILER CONTROL When a problem occurs with the boiler operation the IQ...

Page 4: ...ce control if problem persists Err 8 Manual Reset Lockout resettable Set if Err 4 was invoked four times in a row Check wiring and clear Lockout by pressing all three user keys for 30 seconds XIII TRO...

Page 5: ...uel supply lines and filter for obstructions ErP 10 No Ignition Check Ignition Transformer The burner was not lit and spark was not detected Check the electrodes spring contacts or high voltage wires...

Page 6: ...iring ErP 84 LWCO Option Card Low Water Event Low water level Limit has caused the boiler to shutdown Make sure that the water level has reached the probe Limit will re close automatically after water...

Page 7: ...Water DHW Priority Forcing Circulator Off When there is a DHW heat request wired to the boiler control s ZR terminal the System Circulator will be forced off for the duration of the DHW heat request...

Page 8: ...heck fuel lines and filter are free of obstructions Check fuel lines are fully purged of air Use the pump priming feature to purge the system of air Check that the burner motor is spinning and the pum...

Page 9: ...install card If problem persists replace card Err 5 Limit Output OFF in ON State Check limit string wiring replace the Option Panel Err 6 Incorrect Wiring Check boiler wiring Err 7 Internal Option Pan...

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