TVS Apache RTR 200 4V Owner'S Manual Download Page 83

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RECOMMENDED LUBRICANTS

APPLICATION

QTY MANUFACTURER BRAND

Engine cum transmission oil

1200 ml (after draining)

TVS Motor Company

TVS TRU4 FULLY SYNTHETIC oil

1400 ml (after disassembly)

(SAE 10W30 API-SL, JASO MA2)

Front fork oil

329 ± 2 cc / leg

–

KYB G10 oil

Disc brake fluid

–

TVS Girling

DOT 3 / DOT 4

Grease

–

Bharat petroleum

MP Grease no. 3

IOC

Servo Gem no. 3

Bechem

Bechem premium grade 3

Chain lubricant

–

TVS Motor Company

TRU SPRAY

Summary of Contents for Apache RTR 200 4V

Page 1: ...TVS Apache RTR 200 4V with First in Class Ride Modes ...

Page 2: ......

Page 3: ...er for addresses Or Toll Free Number 1800 258 7111 Email customercare tvsmotor com Disclaimer TVS Motor Company or any of its officials Authorized Main dealer Authorized Dealer do not ask customers for bank card wallet details authentication In case you face any such claim please report to the relevant local authorities immediately ...

Page 4: ...o 2 MC Nichols Road Chetpet Chennai 600 031 Phone 044 28361651 28361654 Email AO Chennai tvsmotor com AO Madurai tvsmotor com TAMILNADU 2 2 TVS Motor Company Limited No 10 2nd floor Shree Shanmugapriya Towers Kannuswamy Street Behind Hotel Annapoorna R S Puram Coimbatore 641 002 Phone 0422 4350060 2541035 Email AO Coimbatore tvsmotor com KERALA 3 TVS Motor Company Limited Ambady Towers Second Floo...

Page 5: ... City Near Brindhavan Dhaba Hosangabad Road Bhopal 462 026 Phone 0755 2499406 2499306 Email AO Bhopal tvsmotor com AO Indore tvsmotor com RAJASTHAN 1 2 10 TVS Motor Company Limited Plot No 17 18 2nd Floor of National Motors Building Jhotwara Industrial Area Jaipur 302 012 Phone 0141 5150901 5150902 Email AO Jaipur tvsmotor com AO Udaipur tvsmotor com DELHI HARYANA 11 TVS Motor Company Limited D 3 ...

Page 6: ...ve Plaza Rasulgarh Bhubaneshwar 751 010 Phone 0674 2580019 Email AO Bhubaneshwar tvsmotor com NORTH EAST STATES 18 TVS Motor Company Limited 147 Udayan Ganesh Guri Opp Punjab National Bank R G B Road Guwahati 781 005 Phone 0361 2202030 2202031 Email AO Guwahati tvsmotor com ...

Page 7: ...4V also boasts ofTVS SmartXConnect RaceTuned Slipper Clutch GTT Dual Channel ABS with RLP control among many other first in class features This is a result of the racing pedigree of TVS Racing India s first and most successful factory racing team As a proud owner of this race machine you are now a part of the TVS Racing family and the 4 million strong Apache community This manual explains the feat...

Page 8: ...year round Breakfast ride Overnight ride Marquee ride Chapter ride Apache Racing Experience If you have the mettle we have the track Apache Racing Experience ARE a flagship property of TVS Racing Apache is the embodiment of our philosophy the bikes we race are the bikes we sell Hone your racing skills and techniques with the INMRC Champion riders from TVS Racing and test the limits of your machine...

Page 9: ...formance Gear an entire range of riding gear designed to offer you the ultimate riding experience With utmost safety and extreme comfort it lets you take on every terrain and any weather With the range of urban wear you can wear your passion even off track And the racing DNA woven in is all you need to get your podium look on https accessories tvsmotor com performance gear aspx To know more log on...

Page 10: ...hed It started a revolution in racing and continues to dominate with 90 of race wins and multiple national championships TVS Racing wins their 18th Championship title TVS Racing won SLADA and Sri Lanka National Championship in 2011 2016 and 2017 First factory team in India to sign a woman rider and launch a dedicated road racing cup for women Won 12 national championships Supercross Motocross and ...

Page 11: ...are based on the latest product information available at the time of this publication TVS Motor Company Limited may however incorporate modifications or improvements on its vehicles at any time without notice and therefore in such events it is possible that the relevant part of the owner s manual does not apply to your vehicle Prior permission of TVS Motor Company Limited is required for quoting c...

Page 12: ...ith operating or maintaining the vehicle you must use your own judgement You will find important safety information in following form in the owner s manual as well as the service handbook These words carry the following connotations This message indicates special procedures or precautions to be followed to avoid damage to the vehicle Caution This message provides further clarification for clear un...

Page 13: ...KING SYSTEM 02 SAFE RIDING TIPS 07 KNOW YOUR TVS Apache RTR 200 4V 11 RIDING YOUR TVS Apache RTR 200 4V 59 MAINTENANCE 65 EXPRESS SERVICE 89 EXPERT ON WHEELS 90 PICKUP AND DROP 91 WARRANTY AND SERVICES 92 TECHNICAL SPECIFICATIONS 97 GENERAL INFORMATION 100 ...

Page 14: ...ervice at 500 750 km is most important During running in period all the engine components and other parts will have set in All adjustments to be restored all fasteners to be tightened Engine cum transmission oil to be replaced Timely performance of the first free service will ensure optimum service life and performance from the engine RUNNING IN INFORMATION Replacing the engine cum transmission oi...

Page 15: ...ed is only a result of luck or extreme training as is the case of professional stunt riders who drift Preventing the wheels from slipping due to excessive braking force compensates losing control and help the rider to maneuver the vehicle and to avoid accidents So what the ABS does is actually limiting the braking force exerted by the rider by either squeezing the lever and keep the wheel spinning...

Page 16: ...achieve optimum braking Why does brake pedal lever pulsate during brake application Vehicles fitted with ABS uses the conventional brake system during normal operation But during hard stop the brake pedal lever feels different i e a rapid pulsation in the brake pedal lever This is absolutely normal It is not necessary to have this pulsation feel every time the brake is applied Pulsations are felt ...

Page 17: ... Company Authorised Main dealer Authorised Dealer Warning The ABS can apply and release the pressure in the brake circuit much faster than that rider can do with brake lever pedal to avoid wheel locking So there is no need to pump the brake it requires only continuous application Incase of single channel ABS system only the front brake of your motorcycle is fitted with ABS system and not the rear ...

Page 18: ...ol It is always good to remember not to exceed the physical limits of the vehicle stability It is rider s responsibility to ride at a suitable speed while taking care of conditions and road surface ABS will not compensate for errors in the judgement or improper brake use in the various situation ABS never eliminates the danger of falling while turning Hard braking during sharp cornering on slipper...

Page 19: ...sensitive part of ABS and needs to be handled only by the trained personnel Contact your nearest TVS Motor Company Authorised Main Dealer Authorised Dealer Use of non genuine brake pads tyres disc etc leads to poor braking performance and unsafe riding conditions Note Do not ride the vehicle in conditions like wheelie stoppie on stand engine revving in gear for chain lubrication and during water w...

Page 20: ...ing can be uncomfortable and unsafe when riding a two wheeler Choose good quality two wheeler riding apparel Know your limits Ride within the boundaries of your own skill at all times Knowing these limits and staying within them will help you avoid accidents Two wheeler safety starts with wearing a good quality helmet One of the most serious injuries that can happen is a head injury Always wear an...

Page 21: ...en area to thoroughly familiarise with the operation of the vehicle Warning Cornering When cornering centrifugal force works in a direction perpendicular to the direction in which the vehicle is moving Centrifugal force increases in proportion with speed and the radius of the corner During cornering reduce speed so as to reduce the effects of centrifugal force Avoid abrupt application of brake or ...

Page 22: ...and with great care on a wet road or other slippery surfaces Any abrupt braking on slippery or irregular roads can cause loss of rider control Warning 3 Approximately 60 braking effect is from front brake Non usage of front brake causes poor braking ACCESSORY INSTALLATION AND SAFETYTIPS Use extreme caution while selecting and installing the accessories for your motorcycle The addition of unsuitabl...

Page 23: ...se system to prevent dischargingcrankcaseemissionsintotheatmosphere Blow by gas is returned to the combustion chamber through the air cleaner and the fuel system Evaporative Emission Control System The TVS Apache RTR 200 4V is equipped with an evaporative emission control system which consists of a canister and associated piping This system prevents the escape of fuel vapors from the fuel tank You...

Page 24: ...or ordering parts or referring to special information KNOWYOURTVS Apache RTR 200 4V Frame serial number is engraved on the right side of the steering head tube as shown in the above figure Engine serial number is engraved on the left side crankcase assembly near cylinder block as shown in the above figure Frame number Engine number Control key number Please fill the above boxes now for future refe...

Page 25: ...tch 5 Rear view mirror R 6 Engine cut off switch 7 Adjustable front brake lever 8 Throttle grip 9 Electric starter switch 10 Fuel tank cap 11 Horn switch 12 Turn signal lamp switch 13 High low beam switch 14 Adjustable Clutch lever 15 Rear view mirror L 16 Pass by switch 17 Info switch 2 1 3 5 4 9 12 17 16 15 8 10 11 13 14 7 6 ...

Page 26: ...ARTS VEHICLE LEFT SIDE 1 Wheel hugger rear 2 Saree guard 3 Rear wheel axle 4 Pillion foot rest L 5 Rider foot rest L 6 Side stand 7 Center stand 8 Gear shift lever 9 Front wheel axle 10 Cover frame L 10 3 9 7 6 5 8 4 2 1 ...

Page 27: ...ont 5 Caliper assembly front 6 Location of spark plug 7 Gauge oil level 8 Rear brake pedal 9 Rider foot rest R 10 Pillion foot rest R 11 Muffler assembly 12 Toner ring rear 13 Disc plate rear 14 Rear wheel axle nut 15 Caliper assembly rear 16 Cover frame R 17 Location of ram air duct 10 11 12 13 6 9 8 7 2 3 4 5 14 15 1 16 17 ...

Page 28: ...mbly 3 Oil cooler 4 Crash guard 5 Position lamps 6 Turn signal lamp front R REAR 1 Turn signal lamp rear R 2 Reflex reflector 3 Number plate lamp 4 Turn signal lamp rear L 5 Tail lamp assembly 6 Pillion handle License plates are mandatory accessory will be charged extra 1 2 3 4 6 5 2 1 3 4 6 5 ...

Page 29: ...e started Control key cannot be taken out from the lock 3 LOCK position Your TVS Apache RTR 200 4V steering can be locked in both left and right directions Turn the handlebar to the left or right Press the key IN and rotate it to the LOCK position from OFF position All the electrical circuits are deactivated and the steering is locked The control key can be removed from the lock Insert the control...

Page 30: ...ail lamp and number plate lamp glow automatically once the ignition is turned ON without activating any other switch When the ignition switch is turned ON the connected instrument cluster performs self diagnostic cycle A message GEAR UP followed by a Race flag Welcome message Ride mode name and Average speed details will be displayed on the cluster s display Wait till the AVG SPEED details appears...

Page 31: ...eam If the head lamp is already glowing in High beam the pass by system will not work Pass by system will not work if the head lamp is glowing in High beam Note 6 Head lamp high low beam switch The head lamp low beam glows automatically Only the head lamp beam high low can be controlled with the beam control switch Press the top end of switch for High beam and bottom end for Low beam Low beam of t...

Page 32: ...ed and vice versa to reduce 3 Adjustable front brake lever It controls a hydraulic circuit ABS that operates the front brake system The front brake is applied by pressing the front brake lever gently towards the grip The brake lamp glows on application of front brake 1 4 3 5 2 Front brake lever can be set to your convenience Refer page no 56 Note 4 Engine cut off switch It is used to switch off th...

Page 33: ...s equipped with a 5 speed constant mesh transmission Neutral N position of the transmission is indicated by the warning light on the speedometer Never shift gears without disengaging the clutch and releasing the throttle Failure to comply this will lead to rough shift or jerk while shifting the gears Remember to return to neutral position before restarting the engine Caution Gear shift lever posit...

Page 34: ...our TVS Motor Company Authorised Main Dealer Authorised Dealer for setting the brake pedal position Note Independent use of rear or front brake reduces the overall braking efficiency In extreme conditions braking with only rear or front brake may lock the wheel which would result in skidding or toppling of vehicle Braking performance is affected adversely with wet surfaces loose surfaces and overh...

Page 35: ...mode and set switch buttons refer page No 33 for changing the speed indication between km h and mph If you leave the ignition key in ON position and vehicle is kept in gear without moving for more than 3 minutes an error message CHECK SPEED SENSOR may scroll which is normal If you notice an error message CHECK SPEED SENSOR while the vehicle is in move Contact nearest TVS Motor Company Authorised M...

Page 36: ... details In single channel vehicle this ABS warning lamp will blink whenever the vehicle speed is less than 6 km h which is normal It also indicates that the ABS is working fine Note 8 Malfunction indicator lamp Malfunction indicator lamp MIL is activated whenever the ignition is turned ON till the engine is started It will go OFF once the engine is started If this lamp glows continuously even aft...

Page 37: ...ON key to ON position ensure the availability of adequate fuel in the tank That is LOW FUEL INDICATION shall not come ON before the start of the vehicle To avoid dry run of fuel pump never run vehicle beyond 5 km after LOW FUEL INDICATION Caution Low fuel indication serial No 4 starts blinking when the fuel reaches to the minimum safe level 2 5 liters approximately Refill the fuel immediately Once...

Page 38: ...the trip distance travelled in kilometer or mile as per the preferred settings The digit after the dot mark denotes the one tenth of a kilometer or mile Provision to measure two different distance TRIP 1 or TRIP 2 is provided for the users to use as per their convenience 12c Lap timer Lap timer indicates the time taken to complete a particular lap On entering the lap timer mode press the Info swit...

Page 39: ...ll be displayed in the instrument cluster as shown Press the Info switch again to stop the current lap timer and to start a new lap Existing lap timings will be displayed as shown below and continue to get updated whenever a new lap is started and stopped Long press the Info switch for few seconds more than 1 second and less than 3 seconds to stop the lap timer count To start a lap timer again aft...

Page 40: ...the high speed is reset the speed value will be shown as 0 Note 12f Shortest time indicator Shortest time indicator records the minimum time taken so far to reach 60 km h or 40 mph speed according to the preferred setting On entering the shortest time mode the overall best time achieved so far will be displayed for few seconds as shown And the last recorded time will be displayed in the shortest t...

Page 41: ... 9 9 secs Overall best time recorded cannot be reset manually It will be replaced automatically by next overall best time Once the speed reached 60 km h or 40 mph then the time will stop at the exact point Note 13 Ride Modes TVS Apache RTR 200 4V has three different ride modes select the desired ride modes by press the mode switch in right hand switch assembly refer page no 19 The modes are explai...

Page 42: ...ystem is modified to suit wet or rainy condition The max speed is limited to 105 Km h and the ABS intervention is earlier and safe braking will be felt Mode changes are allowed only when throttle is closed after a mode change request To guide for the same CLOSE THROTTLE pop up will be displayed in notification area Note Press MODE switch on RH handle bar switch P r e s s M O D E s w i t c h o n R ...

Page 43: ...l MODE CHANGE ERROR appears on display At the end of self check active ride mode information will be displayed on the LCD segment Note 14 Shift RPM indicator Shift RPM indicator alerts the user to up shift or down shift the gears when engine reaches the specified RPM based on the ride modes The red indicator in the digital speedometer glows and indicates the user to shift to next higher gear or lo...

Page 44: ... in km h mode and 0 miles in mph mode If the fuel level remains in minimum safe level the reading is saved even after the ignition key is turned OFF The count stops and clears automatically after a certain distance covered when the fuel level rises above minimum safe level TRIP F meter cannot be activated or deactivated manually At every ignition ON TRIP F meter will get enabled automatically unti...

Page 45: ...n error message CHECK GEAR SENSOR Contact nearest TVS Motor Company Authorised Main Dealer Authorised Dealer for rectification Note Service reminder works only based on the distance km miles covered by the vehicle This is only a reminder indicator Customers are advised to keep track and follow the service schedule Note 19 Low battery indicator The following message will be popped up after the spee...

Page 46: ...utton P r e s s M O D E B u t t o n P r e s s M O D E B u t t o n TRIP A TRIP B Above mode changes are possible only when the vehicle is in static condition for safety Note MODE AND SET BUTTONS The Mode A and Set B buttons are provided to change between various modes and to set the some of the digital display functions of the instrument cluster The sequence of modes and their selections are explai...

Page 47: ... while ensuring the display is in TRIP A or TRIP B press and hold the Set button for a few seconds 2 In TRIP B meter mode press the Mode button once to enter lap timer mode On entering the lap timer mode a message and last three laps timing will be displayed in the cluster s display To reset the timings keep the display in LAP TIMER MODE and wait till the cluster displays the lap timings Now press...

Page 48: ...record will be reset and best time display will remain same until new best time is achieved 5 Press the Mode button once to change the display to ODO mode again MPH and Km h setting 1 Ensure the display is in ODO mode 2 Press and hold the Mode button for few seconds till the display enters Press the Set button to select the MPH mode 3 To change the display to Km h mode again press and hold the Mod...

Page 49: ...pressing the Set button again the hours of the clock is set and the minute digit blinks 10 Now press the Mode button to increase the minutes while minute digits are blinking 11 Press the Set button again to set minutes and to come out from clock setting Bluetooth pairing mode Using the Bluetooth pairing mode the connected instrument cluster of TVS Apache RTR 200 4V can be connected to your Android...

Page 50: ...id phones can be auto paired with the instrument cluster Only one iPhone can be auto paired with a single instrument cluster at a time If the user need to connect multiple iPhones with the single instrument cluster the previous connected iPhone has to be forgotten by clicking Forget This Device from Bluetooth settings in the iPhone If the vehicle battery is reset or fuse is blown then too Forget T...

Page 51: ...m h MODE based on preferred setting 3 Release and press the Mode button two times so that the display enters 4 Now press the Set button to establish the connection with your smart phone 5 On pressing the Set button the connected instrument cluster checks for the near by available smart phone and displays following message Now just press the Connect icon of the mobile app to establish the connectio...

Page 52: ...cted instrument cluster s Bluetooth device ID is not visible try for one or two more iterations If the phone enters battery saver mode auto pairing might not happen It takes maximum of five minutes for auto pairing and it can happen in vehicle running bellow 10 km h speed or engine at idling or engine off condition Note On pressing this icon the app opens a screen where you will be asked to grant ...

Page 53: ...gets like smart watch health band or helmet the auto pairing works with your TVS Apache RTR 200 4V motorcycle s connected instrument cluster Note In Android and IOS smart phones if the Bluetooth is ON and if the app is already paired with the cluster when the user opens the app with the ignition turned ON the app connects automatically with the cluster once the user takes his phone to near by the ...

Page 54: ...S Apache RTR 200 4V is connected with your smart phone using Bluetooth Once the cluster is connected with the smart phone the cluster displays the signal strength of the network provider and the battery level of the smart phone Number of unread messages and number of missed calls Incase multiple SIM cards are used in smart phone by default SIM 1 s network provider s signal strength is shown in the...

Page 55: ... Missed call alert display The connected instrument cluster displays the total number of missed calls from the smart phone via Bluetooth SMS alert display The connected instrument cluster displays the incoming SMS from the smart phone via Bluetooth Ex SMS FROM AKASH name of the sender will be displayed if it is stored in the smart phone Else number will be displayed Ex 9897712345 applicable only f...

Page 56: ... instrument cluster You can either accept or reject the assist request If you accept the request by pressing the Info switch on handle bar for about 3 secs the app will automatically provide navigation to the nearest fuel pump The customer also can chose to reject the request by pressing the Info switch on the handle bar for about 1 sec In which case the previous display will remain Clock auto syn...

Page 57: ...t cluster like 1 Incoming call alerts in connected instrument cluster 2 Incoming SMS alerts in connected instrument cluster applicable only for Android smart phones 3 Number of missed call alerts in connected instrument cluster 4 Battery status of your smart phone in connected instrument cluster 5 To send auto reply SMS to the callers via smart phone applicable only for Android smart phones 6 Do N...

Page 58: ...word TVS CONNECT else by scanning the below QR code Android iOS This smart phone app is compatible only for the smart phones with Android OS version Kitkat 4 4 and above iOS version 11 and above and the BLUETOOTH version 4 0 and above Android and Google Play are trademarks of Google LLC App Store and iOS are trademark of Apple Note The smart phone app is updated time to time to capture upgrades to...

Page 59: ...login options opens up as shown You can login using your social media logins like FACEBOOK and GOOGLE or using your mobile number which has been registered already If you are a new user then press the sign up tab where you will find various options for registering using your social media logins like FACEBOOK and GOOGLE or a tab for creating new account Using your social media logins you can create...

Page 60: ...rification of your chassis number the Home screen of the app opens Please remember that the navigation License has to be renewed after 5 years of vehicle purchase and renewal can be done by contacting near by Dealer end Note Enter the OTP which is received from TVS Motor Company Limited and submit On submitting the OTP another screen opens where you have to enter your vehicle s chassis number for ...

Page 61: ...Add vehicle tab allows you to add any of your TVS bikes by entering its chassis number You can have sample view of the frame number and also you can get help by chatting with us or by E mailing to us or by calling us ...

Page 62: ...ithout any compromising the engine performance RAM AIR DUCT TVS Apache RTR 200 4V is designed with a ram air duct on the right side of the fuel tank This ram air duct throws air exactly above the spark plug while the vehicle in move The air thrown above the spark plug cools the plug and maintains its temperature in optimum level Which in turn results in better heat management without any compromis...

Page 63: ...omatically once the ignition is turned ON Only the head lamp beam high low can be controlled by pressing the high low beam switch Care should be taken not to block the ram air duct air passage by cover or any other means Else it will lead to over heating of engine or seizure Caution ...

Page 64: ...TROL SYSTEM This vehicle is fitted with Evaporative Emission Control System EVAP system with canister If there is any abnormal jerk startability issue are felt in the vehicle or noise due to sudden escape of gas during opening of fuel tank cap immediately report to the TVS Motor Company Authorised Main Dealer Authorised Dealer 2 1 The fuel tank is not a measuring instrument and the capacity of the...

Page 65: ...placing the vehicle on the stand Side stand can be operated by sitting on the vehicle with your left foot by pushing it away from the vehicle to its extreme end Never fill fuel beyond the fuel tank inlet 1 Filling above the inlet may result in improper breathing of fuel tank which leads to difficulty in starting as well as improper running of the vehicle Whenever refueling the bike fill only the r...

Page 66: ...gure To install the rear seat reverse the removal procedure Make sure that the seat is locked securely in position Caution 1 2 Do not sit on the vehicle when it is parked on the side stand centre stand as your full weight would rest on the vehicle s only support Caution Park the motorcycle safely on a solid ground On slopes engage the first gear and park the vehicle in such a way that the front wh...

Page 67: ...lled lift the seat from rear end slide it backward to remove To install the front seat reverse the removal procedure TOOL KIT AND FIRST AID KIT To assist you in performing certain aspects of periodic maintenance and emergency repairs a tool kit is supplied along with the vehicle A first aid kit is also available along with the tool kit Both tool kit and first aid kit are located under the passenge...

Page 68: ...e and install the mounting screws 1 2 and 3 COVER FRAME R Make sure that the cover frame is locked securely in position after installation Caution It is recommended to use the tool kit in case of any emergency only It is always advisable to take your vehicle to TVS Motor Company Authorised Main Dealer Authorised Dealer Caution Do not remove the tool kit and first aid kit from the vehicle Always en...

Page 69: ...of the three positions by aligning the arrow mark on the lever to the number provided on the adjuster FRONT BRAKE LEVER ADJUSTMENT TVS Apache RTR 200 4V comes with an adjustable front brake lever There are three positions provided for you to adjust the lever to suit your palm size The lever can be adjusted by adjusting the position adjuster B provided in the knob itself Position 1 is the closest t...

Page 70: ... free play of both clutch and front brake after adjusting the lever position Note TVS Apache RTR 200 4V front suspension level can be adjusted as per your convenience Adjust the suspension level as per the load or road conditions To adjust the suspension level rotate the knob A either towards H clockwise or towards S anti clockwise position Turning the knob towards H increases the pre load which m...

Page 71: ...ster groove or the top surface of the fork bolts Caution 1st groove hard suspension 3rd groove Standard position 5th groove soft Suspension There are grooves provided in the adjuster for aligning it with top surface of the fork bolts while adjusting the suspension level By default the third groove from the top is aligned with the surface ...

Page 72: ...ery charge page No 71 Speedometer Performing self check Proper working of ABS warning lamp page No 17 Malfunction indicator Turned OFF after starting the engine page No 23 Steering Smooth movement No play or looseness Throttle Correct free play of cable Smooth operation Clutch Correct free play of cable page No 77 Smooth and progressive action Brakes Availability of brake fluid and proper working ...

Page 73: ...ked It leads to overheating of engine and damage to the internal components Caution SETTINGTHE VEHICLE IN MOTION 1 Press the clutch lever and engage first gear by pressing the gearshift lever down 2 Open the throttle slowly and simultaneously release the clutch lever gently and gradually The vehicle starts moving forward 3 As the vehicle picks up speed shift to the next higher gear by closing the ...

Page 74: ...ressed disengaged as the road speed decreases Bring the engine to neutral position just before the vehicle stops 3 Turn the ignition OFF 4 Park the vehicle on a firm flat surface 5 Lock the steering Reduce speed to a safe limit before turning cornering Do not apply brake while turning cornering Do not disengage clutch before braking Since the engine and exhaust system becomes very hot make sure to...

Page 75: ...ing the environment clean Spark plug A dirty or defective spark plug leads to wastage of fuel due to incomplete combustion Inspect and clean the spark plug if necessary Visually inspect the spark plug gap If the gap is found more replace the plug with a new one However the spark plug need to be replaced every 12000 kms or 1 year whichever is earlier Always use recommended spark plug only Never mix...

Page 76: ...en various parts of the engine and reduces the engine life thereby increases fuel consumption Regularly inspect the engine cum transmission oil for correct level and top up if necessary Get it replaced at regular intervals as per the maintenance schedule Always use TVS TRU4 FULLY SYNTHETIC oil only SAE 10W 30 API SL JASO MA2 Fuel leak If any fuel leak from tank is suspected tow the vehicle to the ...

Page 77: ... creates a potentially dangerous traffic situation Fuel is wasted whenever the rider suddenly accelerate or apply brake Avoid unnecessary idling While waiting for someone or stopping in signals for long time if the engine is kept running at idle speed it causes unnecessary wastage of fuel Avoid frequent braking Anticipate corners and slopes as well as the traffic conditions Unnecessary and frequen...

Page 78: ...equire very special and careful servicing TVS Motor Company Limited strongly recommends that the jobs as per the maintenance schedule be performed by your TVS Motor Company Authorised Main Dealer Authorised Dealer Periodic inspections may reveal one or more parts that may need replacement Whenever replacing parts on TVS Apache RTR 200 4V it is recommended that you use only the TVS Motor Company Ge...

Page 79: ... R R R Spark plug1 I R Inspect Clean and adjust if required Replace every 12000 km Air cleaner element I R Tappet clearance I I A I A I A Inspect for any noise starting trouble and adjust if required Clutch plates Inspect replace if required every 21000 km Oil cooler fins I C I C I C I C Oil cooler pipes I I I I I Inspect replace if required every 15000 km Engine breather hose I I I I I I Replace ...

Page 80: ...t and chain together Replace front fork oil if found any oil leak and other front fork related service Contd Item Service km Period from the date of sale In free service After free service Remarks 1st 500 750 1 months 2nd 2500 3000 3 months 3rd 5000 6000 6 months 4th 8500 9000 9 months 5th 11500 12000 12 months Every 3000 km 3 months Every 6000 km 6 months Fuel filter I I I I I I Hose fuel with re...

Page 81: ...eam I A I A I A I A I A I A Battery voltage5 I I I I I I Brake effectiveness I I I I I I Brake pedal shaft L L L L L L Lubricate using TRU4 oil Brake pad wear I I I I I I Replace if necessary Brake fluid I T I T I T I T I T I T WSS toner ring I C I C I C I C I C I C Replace if damaged WSS cable clamps I I I I I I Fix new clamp if found missing WSS cable I I I I I I Replace if damage Brake hose bun...

Page 82: ...5000 6000 6 months 4th 8500 9000 9 months 5th 11500 12000 12 months Every 3000 km 3 months Every 6000 km 6 months Malfunction indicator lamp I I I I I I Check and resolve the errors using diagnostic tool if the lamp is ON even after starting the engine Master cylinder cups Replace every 21000 km Wheel freeness I I I I I I Tyre pressure at cold condition I S I S I S I S I S I S Ball joint gear shif...

Page 83: ... TVS Motor Company TVS TRU4 FULLY SYNTHETIC oil 1400 ml after disassembly SAE 10W30 API SL JASO MA2 Front fork oil 329 2 cc leg KYB G10 oil Disc brake fluid TVS Girling DOT 3 DOT 4 Grease Bharat petroleum MP Grease no 3 IOC Servo Gem no 3 Bechem Bechem premium grade 3 Chain lubricant TVS Motor Company TRU SPRAY ...

Page 84: ...y Authorised Main Dealer Authorised Dealer 3 Apply petroleum gelly to the terminals to avoid corrosion 4 Do not add additional electrical accessories Never check the battery charge by shorting the terminals Always connect the positive terminal first red wire and then negative black wire to avoid sparking The inversion of the battery wires can damage the battery and the recharging system If the mot...

Page 85: ...condition The following is recommendations to users regarding battery maintenance before during and after long storage of battery 1 Before Storage a Store the battery only after fully charging it b Battery fuse to be disconnected and stored safely This will reduce the sleep mode current and hence enhance storage life of battery c Alternatively battery connecting wires positive and negative wires c...

Page 86: ...rreparable damage to the battery or the vehicle Never operate the vehicle with discharged battery as it may damage electrical components Do not push start the vehicle use a good battery to start the vehicle Caution Battery develop explosive gases Keep it away from heat sources If charging is required the battery must be charged in well ventilated area Unusable battery must be disposed in environme...

Page 87: ...lid 4 The fuse box contains one 15A fuse one 10A fuse and one 20A fuse The 20A fuse is used for ABS incase of dual channel ABS system But incase of single channel ABS system 15A is provided instead of 20A fuse Use the fuse puller A placed near the fuse box to pull out the blown fuse 5 Replace the blown fuse with a new one with same rating extra fuses are provided inside the fuse case itself 6 Clos...

Page 88: ...nd ABS system lncase if the fuse fails again consult the nearest TVS Motor Company Authorised Main Dealer Authorised Dealer SPARK PLUG 1 Wipe and clean the dust and mud around the spark plug mounting to avoid their entry inside the cylinder 2 Pullout the suppressor cap from spark plug Remove the spark plug using a plug spanner A spark plug with heavy carbon deposits will not produce strong sparks ...

Page 89: ...g the ground Always use only recommended make and type of spark plug Replace spark plug every 12000 km or 1 year whichever is earlier Cover the spark plug hole with a cloth when the plug is removed to prevent entry of dust water It is advisable to tighten the new spark plug by hand till the end using plug spanner tighten by 1 4 turn Then loosen the plug by 1 8 turn and re tighten using plug spanne...

Page 90: ...e figure 8 If the oil level is below the minimum level top up with TVS TRU4 FULLY SYNTHETIC oil SAE 10W 30 API SL JASO MA2 upto the maximum level mark Do not overfill 9 Wipe out the oil traces with a clean cloth to prevent dust accumulation and re fix the gauge CLUTCH ADJUSTMENT Clutch lever free play is one of the most important adjustment which you may need to check in between services for bette...

Page 91: ...le holding the clutch cable adjusting nut 1 3 Adjust the clutch cable adjusting nut 1 in or out to give sufficient play in the clutch lever 4 After adjusting the play hold the adjuster nut in the same position tighten the lock nut 1 2 Too much or too less clutch lever free play will damage the clutch plates thereby affecting the performance of the vehicle Adjust the clutch lever free play only whe...

Page 92: ...ness can be set to your convenience Contact your TVS Motor Company Authorised Main Dealer Authorised Dealer for setting the rear shock absorber load Note REAR SHOCK ABSORBER TVS Apache RTR 200 4V is provided with dual rated 7 step adjustable gas filled rear shock absorber to meet different road and load The rear shock absorber contains highly compressed gas Do not try to open or disassemble it in ...

Page 93: ...ly 1 Check the master cylinder brake fluid level through the view piece glass A 2 Brake fluid level always should be above the LOWER mark B on the master cylinder when the master cylinder is parallel to the ground 3 If the brake fluid level is below the mark or while applying brake if you feel the brake is more spongy or ineffective due to air entry contact TVS Motor Company Authorised Main Dealer...

Page 94: ...mbly 1 Remove the cover frame R refer page No 55 for removal procedure 2 Check the brake fluid level in the reservoir It should be between maximum and minimum level 3 If the brake fluid level is below minimum or while applying brake if you feel the brake is more spongy or ineffective due to air entry contact TVS Motor Company Authorised Main Dealer Authorised Dealer for topping up the brake fluid ...

Page 95: ...ted tyres decreases the tyre contact with the ground which can lead to skidding and loss of control Be sure that the tyre pressure is within the specified limits at all times Solo Pillion Front 1 75 kg cm 25 psi 1 75 kg cm 25 psi Rear 2 00 kg cm 28 psi 2 25 kg cm 32 psi Brake pad wear indicator Visually check the brake pads for wear If the wear is found beyond the wear indicator groove as shown in...

Page 96: ...ed by TWI on the tyre The pneumatic tyres fitted in this vehicle meet the requirements specified by BIS and comply with the requirements under the Central Motor Vehicles Rules CMVR 1989 T W I A Tyre rotation direction While reassembling the tyre after removing from wheel rim ensure that the arrow mark A provided on the tyre faces the direction of wheel rotation Tyre puncture TVS Apache RTR 200 4V ...

Page 97: ...S Keep the toner ring upwards whenever the wheel is removed in order to avoid damage to the toner ring Damaged toner ring affects the ABS function Warning If at all tyre levers need to be used the levers should be free from sharp edges and care should be taken not to damage the rim and tyre ...

Page 98: ...ouch the ground for more than week time Inflation pressure should check on cold condition maximum travel time should not exceed more than 1 km Weekly basis inflation pressure check helps to improve 10 of tread life fuel efficiency Tyre MaintenanceTips Inflation Pressure Check Condition R T Within 1 km Within 5 km Note ...

Page 99: ...he slackness is found more contactTVS Motor Company Authorised Main Dealer Authorised Dealer for adjustment 5 If the slackness is found within the limit clean the chain with a dry cloth and lubricate usingTRU SPRAY TRU4 oil 20 25 mm 20 25 mm DRIVE CHAIN Proper lubrication and adjustment of drive chain gives long service life of the chain Poor maintenance of the chain causes premature wear or damag...

Page 100: ...ht spacers at both the sides of the wheel Keep the toner ring upwards whenever the wheel is removed in order to avoid damages to the toner ring Damaged toner ring affects ABS function Warning 1 2 FRONT WHEEL REMOVAL AND REASSEMBLY 1 Remove the axle nut 1 along with a washer 2 Pull out the axle 2 along with a washer and remove a spacer from both the sides of the wheel 3 Place a support below the fr...

Page 101: ...heel into swing arm 7 Re assemble the other parts in the reverse order of removal While assembling the caliper assembly ensure that the slot provided in the caliper is properly located to the lug provided in the swing arm assembly Always make sure that whenever the wheel is removed axle nut is properly re tightened to the specified torque and chain play is re checked and adjusted if required Cauti...

Page 102: ...l if new in a dust free container 3 Empty the fuel tank 4 Remove the spark plug and feed in several drop of engine cum transmission oil through spark plug hole Crank the engine few times and reinstall the spark plug 5 Remove the battery store it away from direct sunlight and freezing temperatures 6 Place a suitable support at the bottom of the frame so that both the tyres are off the ground This w...

Page 103: ...plete tool kit first aid kit 2 Recommended spark plug one number 3 Turn signal lamp bulb one number 4 Throttle and clutch cables one number each B Precautions to be taken for the journey 1 Ensure engine cum transmission oil and brake oil level are up to the level 2 Adequate fuel in fuel tank C Check your motorcycle for the following 1 Tightness of all bolts and nuts with correct torque value 2 Fit...

Page 104: ...ont rear brake functioning and rear brake lamp switch adjustment 10 Front fork for any abnormality 11 Spark plug cleanliness and condition of spark plug 12 Air filter element cleanliness 13 Correct idling speed 14 Lubrication of all items mentioned in the periodic maintenance schedule 15 Intactness of EVAP system hoses and canister 16 Any other job as necessary 17 Have your vehicle checked at any ...

Page 105: ...92 EXPRESS SERVICE Facility available at selected Dealerships only Terms and conditions apply Get your vehicle serviced in 1 hour at no additional cost Contact your nearest Dealership for details ...

Page 106: ...ions apply Busy Life Easy Servicing Now service your bike anywhere anytime Service the vehicle at your door step Available for regular maintenance or breakdown service only Offered at nominal convenience charges Contact your nearest Dealership for details EXPERT ON WHEELS ...

Page 107: ...ervice the vehicle at your door step Available for regular maintenance or breakdown service only Offered at nominal convenience charges Contact your nearest Dealership for details Facility available at selected Dealerships only Terms and conditions apply PICKUP AND DROP ...

Page 108: ...r or replace the affected parts will be final In the event of replacement of parts the Company also reserves the right to use parts of the same brand as the affected parts or any other brand which is used by the Company in the course of manufacture All parts replaced under this warranty will become the property of the Company and must be returned to the company Limitations of Warranty This warrant...

Page 109: ...ehicle for verification of relevant details 8 This is the only warranty given by the Company for theTVS Apache RTR 200 4V No employee Dealer or other person is authorised to extend or enlarge this warranty Modifications to this vehicle not approved by the TVS Motor Company may cause loss of performance and render it unsafe for use and disqualifies for warranty coverage also Warning FollowingToll F...

Page 110: ...d Rubber rexine plastic items All hoses pipes and plastic aesthetics Proprietary Items Battery tyres and tubes the warranty terms are subject to our agreement with proprietary OEM Parts of the vehicle getting affected due to atmospheric effect environmental factors rusting paint peel off etc However depending on the vehicle usage condition warranty would be accepted up to 2 years from the date of ...

Page 111: ...rvice including scheduled paid service is not availed when it falls due at TVS Motor Company Authorised Main Dealer Authorised Dealer Vehicles sold or transferred by original retail purchaser Vehicles used for racing or any competition or used otherwise than for ordinary personal transportation Vehicles attached with side cars etc Vehicles which have been taken out of India Vehicles affected by na...

Page 112: ...ee or pay service record sheet of Service Handbook for your record and reference Periodic maintenance always helps good performance of an automobile and our services are planned to keep your TVS Apache RTR 200 4V performing good Please note that carrying out the service for your vehicle at scheduled intervals at any of the TVS Motor Company Authorised Main Dealer Authorised Dealer is necessary for...

Page 113: ...an and Rain mode 12 74 kW 7800 rpm Maximum torque in Nm Sport mode 17 25 7250 rpm Urban and Rain mode 16 51 5750 rpm Maximum speed Sport mode 127 km h in 5th gear Urban and Rain mode 105 km h in 5th gear ENGINE Engine idling rpm Sport Mode 1650 200 rpm Urban and rain mode 1450 200 Starting system Electric starter Emission norms BS VI TRANSMISSION Clutch Wet multiplate type Gear shift pattern 1 dow...

Page 114: ...ion Telescopic oil damped Rear suspension Gas charged Mono shock absorber 7 step adjustable with rectangular swing arm Trail length 95 5 mm TYRE Tyre size Front 90 90 17 49P Tubeless Rear 130 70 17 M C 62P Tubeless 130 70 R17 M C 62P Tubeless Tyre pressure Front 1 75 kg cm 25 psi Rear solo 2 00 kg cm 28 psi Rear dual 2 25 kg cm 32 psi BRAKES Front Hand operated 270 mm petal disc Rear Foot operated...

Page 115: ... 10A x 1 EMS fuse The fuel tank is not a measuring instrument and the capacity of fuel tank may slightly vary from the indicated capacity Using the bulb other than the specified rating can result in overloading of the electrical system or premature failure of the bulb Caution Specifications and competence are subject to change without notice Note CAPACITIES Fuel tank capacity 12 l including reserv...

Page 116: ...ublic place without a valid policy of insurance issued by an authorised insurer Driving a motor vehicle without any such insurance is an offense under Motor Vehicles Act To assist our Customers on their insurance requirements such as the prompt issue and renewal of policies as well as expeditious settlement of claims if any our preferred insurers are ...

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