Tuxedo PL6K Installation And Operation Manual Download Page 4 | Manualshive

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6,000 POUND CAPACITY LOW RISE PIT LIFT

This instruction manual has been prepared especially for you. Your new lift is the product of over
20 years of continuous research, testing and development; it is one of the most technically
advanced lift

s

on the market today.

READ THIS ENTIRE MANUAL BEFORE INSTALLATION & OPERATION

BEGINS.

RECORD HERE THE LIFT AND POWER UNIT INFORMATION WHICH IS LOCATED ON THE
SERIAL NUMBER DATA PLATES ON THE LIFT AND ON THE POWER UNIT

Power Unit Model # _____________

Power Unit Date Of Mfg. _____________

Power Unit Serial # _____________

This information is required when calling for parts or warranty issues.

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Summary of Contents for PL6K

Page 1: ...PL6K 6600 POUND CAPACITY LOW RISE PIT Installation and Operation Manual REV A 062813 ...

Page 2: ......

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Page 4: ...ost technically advanced lifts on the market today READ THIS ENTIRE MANUAL BEFORE INSTALLATION OPERATION BEGINS RECORD HERE THE LIFT AND POWER UNIT INFORMATION WHICH IS LOCATED ON THE SERIAL NUMBER DATA PLATES ON THE LIFT AND ON THE POWER UNIT Power Unit Model _____________ Power Unit Date Of Mfg _____________ Power Unit Serial _____________ This information is required when calling for parts or w...

Page 5: ...mage before signing clear on the shipping receipt Freight damage is not considered a warranty issue and therefore must be noted for any potential recovery with the shipping company The customer is required to notify Tuxedo of any missing parts within 72 hours Timely notification must be received to be covered under warranty Tuxedo will replace any defective part under warranty at no charge as soon...

Page 6: ...ns Follow all installation and operation instructions Make sure installation conforms to all applicable Local State and Federal Codes Rules and Regulations such as State and Federal OSHA Regulations and Electrical Codes Carefully check the lift for correct initial function Read and follow the safety instructions Keep them readily available for machine operators Make certain all operators are prope...

Page 7: ...e Specifications 10 Packing List 11 Main Assembly View Description of Parts 12 Floor Plan Specifications 12 Step 3 Locating Lift 14 Step 4 Power Unit Location 15 Step 5 Flow Divider Hydraulic Hose Installation 15 16 Step 6 Power Unit Installation 16 17 Step 7 Routing Air Lines 18 Step 8 Anchoring Lift Assemblies 19 Step 9 Bleeding 19 Step 10 Lift Start Up Final Adjustments 20 Step 11 Operation Mai...

Page 8: ...rious personal injury or death to operator or bystander or damage to property or lift Failure to follow danger warning and caution instructions may lead to serious personal injury or death to operator or bystander or damage to property Please read entire manual prior to installation Do not operate this machine until you read and understand all the dangers warnings and cautions in this manual For a...

Page 9: ... is approved by the manufacturer 7 DO NOT override self closing lift controls 8 REMAIN CLEAR of lift when raising or lowering vehicle 9 CLEAR AREA if vehicle is in danger of falling 10 ALWAYS INSURE that the safeties are engaged before any attempt is made to work on or near vehicle 11 DRESS PROPERLY Non skid steel toe footwear is recommended when operating lift 12 GUARD AGAINST ELECTRIC SHOCK This...

Page 10: ...een temperatures of 5 40 C 41 104 F 5 Lift is designed for INDOOR INSTALLATION ONLY STEP 2 Floor Requirements This lift must be installed on a solid level concrete floor with no more than 3 degrees of slope Failure to do so could cause personal injury or death A level floor is suggested for proper use and installation and level lifting If a floor is of questionable slope consider a survey of the s...

Page 11: ...bolts make sure the lift is held securely by a fork lift or some other heavy lifting devise CAUTION This lift should be installed by qualified lift installers only who are familiar with this particular lift model and the requirements thereof The frame on this lift MUST NOT be twisted bent or misaligned by un level floors or improper anchoring Misalignment may cause damage to the lift ...

Page 12: ...12 Main Assembly View Floor plan NOTE The maximum recommended width between pads is 38 Consult the factory for applications that require installations wider than 38 ...

Page 13: ...Lift size Basic Specification Description Capacity Lifting Time Overall Height Platform Width Overall Length Low Rise Pit Lift 3 0 ton 6000lbs about 35 Sec 4 3 16 26 3 16 107 665mm 18 457 mm 83 1 4 2114mm ...

Page 14: ...ays consult the building engineer before installing this lift to make sure the floor is capable of sustaining the load 4 After selecting a site place each unit in position The Cylinders MUST be placed towards the inside See Fig 3 3 Fig 3 3 5 It may be necessary to remove the tire rail adjacent to the lift pad and overhang the edge of the rail to maintain the 36 38 recommended width between pads 6 ...

Page 15: ...er Unit Stand to the floor using two 3 4 anchor bolts supplied 8 Attach Power Unit to Stand using four 5 16 hex bolts and nylon nuts supplied NOTE Motor must be at least 18 above floor 9 Install the Air Safety Valve Z bracket on the upper left mounting hole of the Power Unit Stand STEP 5 Flow Divider Hydraulic Hose Installation 1 Secure the Hydraulic Flow Divider to a permanent wall or fixture usu...

Page 16: ...the two remaining equal length Hoses to the Flow Divider See Fig 5 1 3 8 I D hydraulic tubing hose may be used rather than the hose provided as long as it is rated for 3 000 PSI operating pressure with a 12 000 PSI burst STEP 6 Power Unit Installation 1 Have a certified electrician run the power supply to motor Refer to the data plate found on the motor for proper power supply and wire size NOTE T...

Page 17: ...imately 6 5 quarts Make sure the funnel used to fill the power unit is clean 3 The standard power unit for your lift is 110 volt 60HZ single phase All wiring must be performed by a certified electrician only SEE WIRING INSTRUCTIONS AFFIXED TO MOTOR FOR PROPER WIRING INSTRUCTIONS ...

Page 18: ...ths as required Tubing must be cut square with no burrs Note To assemble air line tubing into fitting use firm manual pressure to push tubing into the fitting until it bottoms out To remove air line tubing from the fitting hold push sleeve in against fitting and at the same time pull out on tubing Pay careful attention to keep air line clear of any pinch points Improper assembly may result in safe...

Page 19: ...cess dust from holes then install the anchor bolts See Fig 8 3 5 Tighten the anchor bolts 2 3 turns using an open end wrench or manual ratchet only DO NOT use an impact wrench to tighten concrete anchors See Fig 8 4 STEP 9 Bleeding 1 Lift must be fully lowered before changing or adding fluid 2 Raise and lower lift six times The Cylinders are self bleeding After bleeding system fluid level in power...

Page 20: ...ack to the lock position when released Lubricate all SAFETY PIVOT points with WD 40 or equal KEEP HANDS AND FEET CLEAR Remove hands and feet from any moving parts Keep feet clear of lift when lowering Avoid pinch points 5 Run the lift up and down a few times to insure that the locks are engaging uniformly and that the safety release mechanisms are functioning POST INSTALLATION CHECK OFF Main Lift ...

Page 21: ... area Pay careful attention to overhead clearances Before raising make sure the weight of the vehicle does not exceed the rated capacity of the lift Make sure lift is in fully lowered position Drive vehicle over the lift making sure that the center line of the vehicle is positioned properly over the lift pads Set parking brake or use wheel chock to hold vehicle in position Position any pads undern...

Page 22: ...t area Ensure that both safeties are not engaged WARNING YOU MUST RELEASE THE AIR SAFETY BUTTON WHEN LIFT IS 10 INCHES OFF THE GROUND FAILURE TO DO SO MAY RESULT IN DAMAGE TO THE LIFT S SAFETY COMPONENTS Continue pressing the Lower Handle to Fully lower the lift Remove all lifting adapters before driving vehicle away WEEKLY MAINTENANCE Lubricate all rollers with general purpose oil or WD 40 Check ...

Page 23: ...ied lift technician The vehicle manufacturer s recommendations should be used for spotting and lifting the vehicle LIFT OPERATION SAFETY It is important that you know the load limit Be careful that you do not overload the lift If you are unsure what the load limit is check the data plate or contact the manufacturer The center of gravity should be followed closely to what the manufacturer recommend...

Page 24: ...erating lift KEEP HANDS AND FEET CLEAR Remove hands and feet from any moving parts Keep feet clear of lift when lowering Avoid pinch points ONLY TRAINED OPERATORS should operate this lift All non trained personnel should be kept away from work area Never let non trained personnel come in contact with or operate lift USE LIFT CORRECTLY Use lift in the proper manner Never use lifting adapters other ...

Page 25: ...25 6600Lbs 3000Kg 3300Lbs 1500Kg 3300Lbs 1500Kg ...

Page 26: ...26 ...

Page 27: ... release handle down and start unit allowing it to run for 15 seconds 4 Dirty oil Replace oil with clean Dexron ATF 5 Tighten all fasteners Tighten fasteners to recommended torques 6 Check for free movement of release If handle does not move freely replace bracket or handle assembly 7 Check motor is wired correctly Compare wiring of motor to electrical diagram on drawing 8 Oil seal damaged or cock...

Page 28: ... part Replace with new part 5 Reset circuit breaker fuse Reset circuit breaker fuse 6 Return unit for repair Return unit for repair 7 See Installation Manual See Installation Manual 8 Check wall outlet voltage and wiring Make sure unit and wall outlet is wired properly Motor must run at 208 230 VAC LIFT LOWERS SLOWLY OR NOT AT ALL POSSIBLE CAUSE 1 Cylinders binding 1 2 Release valve clogged 5 4 2 ...

Page 29: ...e inlet hose assembly 3 Oil seal damaged or cocked Replace oil seal and install 4 Bleed cylinders See Installation Manual 5 See Installation Manual Consult Lift Manufacturer 6 Check vehicle weight Compare weight of vehicle to weight limit of the lift 7 Flush Release valve Hold release handle down and start unit allowing it to run for 15 seconds 8 Replace with new part Replace with new part 9 Retur...

Page 30: ...e lift all the way down 2 Oil seal damaged or cocked Replace oil seal around pump shaft 3 Bleed cylinder Refer to Installation Manual 4 Flush Release valve Hold release handle down and start unit allowing it to run for 15 seconds 5 Replace with new valve Replace with new valve 6 Return unit for repair Return unit for repair 7 See Installation Manual See Installation Manual 8 Check complete hydraul...

Page 31: ... 39 38 52 43 44 45 46 30 47 48 10 49 50 42 40 54 72 60 1 32 1 58 1 1 1 35 64 65 66 35 68 70 71 69 67 34 74 73 1 2 16 17 18 9 8 19 20 22 23 24 25 31 29 10 11 12 15 26 35 34 33 55 56 57 60 61 62 8 63 57 59 58 15 7 6 5 4 3 36 32 56 13 14 21 16 27 28 30 37 ...

Page 32: ...161109E 01 017 Circlip 22 φ20 18 161109E 01 018 cylinder 2 19 161109E 01 019 dust ring 2 20 161109E 01 020 guide ring 2 21 161109E 01 021 guide circle 2 22 161109E 01 022 O ring 2 23 161109E 01 023 seal ring 2 24 161109E 01 024 piston 2 25 161109E 01 025 cylinder body 2 26 161109E 01 026 chain part 4 27 161109E 01 027 board 2 28 161109E 01 028 flow limit valve 2 29 161109E 01 029 spring 2 30 16110...

Page 33: ...61109E 01 055 support frame 4 56 161109E 01 056 bearing 28 φ20 φ23 20 57 161109E 01 057 axle 4 58 161109E 01 058 left locking bar 1 58 1 161109E 01 058 1 right locking bar 1 59 161109E 01 059 self lock nut 4 M16 60 161109E 01 060 left platform 1 60 1 161109E 01 060 1 right platform 1 61 161109E 01 061 rubber pad 2 62 161109E 01 062 screw 12 63 161109E 01 063 hinged ramp 2 64 161109E 01 064 rubber ...

Page 34: ...34 MAINTENANCE RECORDS ...

Page 35: ...35 ...

Page 36: ...owering valve See drawing below Step 2 Using an Allen wrench and shop towel with shop towel in place to catch fluid loosen the check valve plug 2 turns to allow it to leak Step 3 Push the START button for one second then release for three seconds Repeat these steps until unit starts pumping fluid Step 4 Tighten the check valve plug YOUR POWER UNIT SHOULD BE PRIMED ...

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