Tuttnauer 3870 HSG-D Operation & Maintenance Manual Download Page 1

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OPERATION

MAINTENANCE

MANUAL

Cat. No. MAN205-0458001EN Rev E

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Tuttnauer Europe b.v., Hoeksteen 11, 4815 PR, Breda, P.O. Box 7191, 4800 GD Breda, Netherlands.

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+31/76-5423510,

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Fax: +31/76-5423540

Model 3870 HSG-D

Summary of Contents for 3870 HSG-D

Page 1: ...OPERATION MAINTENANCE MANUAL Cat No MAN205 0458001EN Rev E Tuttnauer Europe b v Hoeksteen 11 4815 PR Breda P O Box 7191 4800 GD Breda Netherlands 31 76 5423510 Fax 31 76 5423540 Model 3870 HSG D...

Page 2: ......

Page 3: ...and Functions of the Front Panel Keyboard 19 3 2 Displayed Error Messages Symbols 21 3 3 Displayed operational messages Symbols 22 4 STERILIZATION PROGRAMS 23 4 1 Program 1 Unwrapped instruments 24 4...

Page 4: ...4 8 5 Selecting the program 44 8 6 Closing the door 45 8 7 Starting cycle 46 8 8 Unloading 47 8 9 Stopping the process and cancelling the ERROR message 47 8 10 Start Cycle by Clock mode 48 9 SERVICE A...

Page 5: ...Page 3 of 56 Pages TABLE OF CONTENT Cont DRAWINGS PAGE NO FRONT VIEW 16 REAR VIEW 17...

Page 6: ...nce to be performed according to instructions in paragraph 9 1 Preventive and Scheduled Maintenance Our obligation is limited to replacing the instrument or parts after our examination if within one y...

Page 7: ...rrect and efficient function of the device We enclose a log booklet that includes maintenance recommendations with every device The daily B D test and the weekly spore test is part of the preventive m...

Page 8: ...n 16 Examine the condition of assemblies on a regular basis Make sure there are no leaks breaks blockages whistles or strange noises 17 It is required to conduct maintenance operations as instructed 1...

Page 9: ...e care of it in order to obtain optimum results and a trouble free operation After reading this manual operating the autoclave will be an easy job However since the instrument is built using high tech...

Page 10: ...it Only technical personnel having proper qualifications holding technical documentation and adequate test instrumentation are authorized to undertake repair or service 2 2 Operating Conditions Only a...

Page 11: ...th background noise of 60 dBa 2 The total heat per hour transmitted by the autoclave is 300 W h for all models 2 5 Directives and Standards Every autoclave meets the provisions of the following Direct...

Page 12: ...ngth 166 9 cm Max Allowable Working pressure MAWP 2 8Bar Overall weight 340Kg Floor loading requirements According to the Overall weight and floor requirements Max load 30 kg solid load or 10 kg texti...

Page 13: ...Page 11 of 56 Pages OVERALL DIMENSIONS...

Page 14: ...installation This switch or circuit breaker shall be in close proximity to the equipment within easy reach of the operator and marked as the disconnecting device for the equipment The electrical net...

Page 15: ...Meaning Part Number Location Caution Consult accompanying documents LAB048 0024 Near the cut off a5 Caution Hot steam LAB048 0058 Near the safety valve Protective earth Ground LAB048 0020 Near the on...

Page 16: ...Page 14 of 56 Pages Stickers map ON OFF...

Page 17: ...on cadmium lead 0 1 mg l 0 1 mg l Chloride Cl 2 mg l 0 1 mg l Phosphate P2O5 0 5 mg l 0 1 mg l Conductivity at 25 C 5 s cm 3 s cm pH value degree of acidity 5 to 7 5 5 to 7 Hardness ions of alkaline e...

Page 18: ...Chamber pressure gauge 7 Left service door latch 2 Control panel display 8 USB socket 3 Control panel keypad 9 Printer 4 Printer compartment door 10 RJ45 socket 5 Generator pressure gauge 11 On Off Sw...

Page 19: ...y Valve 4 Mineral Free Water Overflow 11 Chamber Strainer 5 WS configuration only Manual water fill inlet 12 Mineral Free Water Inlet 6 Mechanic water level indicator 13 WS configuration only Glass tu...

Page 20: ...Page 18 of 56 Pages 3 CONTROL PANEL No Description 1 Display 2 Keypad Up Button 3 Keypad Start Stop Button 4 Keypad Down Button 5 Printer 3 5 1 2 4...

Page 21: ...Display screen The display is a LCD panel used to display the current status of the autoclave while using Operational Messages and Error Messages Chamber temperature System status Name of stage Error...

Page 22: ...operator to browse through the cycles In the directories available o When the cursor is blinking on a number the DOWN key decreases its value o When the cursor is blinking on a word the DOWN key enabl...

Page 23: ...cycle information for subsequent consideration 3 2 Displayed Error Messages Symbols The failures are divided into two categories a Failure that occur before completing the sterilization stage which in...

Page 24: ...ribed in this manual to change the time or to cancel this option This symbol is displayed when the temperature in the jacket did not reach the preset value Wait until the temperature in the jacket rea...

Page 25: ...C 273 F 7 30 4 Unwrapped delicate instruments 121 C 250 F 20 0 5 Wrapped delicate instruments 121 C 250 F 20 20 Test Programs Temp Sterilization time minutes Dry time minutes Test Description 1 Leak t...

Page 26: ...rformed Heating stage steam is inserted into the chamber until the sterilization temperature is reached Sterilization stage temperature and pressure are maintained constant at the pre set level for th...

Page 27: ...he operator Operations sequence Air removal stage vacuum pulses are performed Heating stage steam is inserted into the chamber until the sterilization temperature is reached Sterilization stage temper...

Page 28: ...perator Operations Sequence Air removal stage vacuum pulses are performed Heating stage steam is inserted into the chamber until the sterilization temperature is reached Sterilization stage temperatur...

Page 29: ...emoval stage vacuum pulses are performed Heating stage steam is inserted into the chamber until the sterilization temperature is reached Sterilization stage temperature and pressure are maintained con...

Page 30: ...ator Operations sequence Air removal stage vacuum pulses are performed Heating stage steam is inserted into the chamber until the sterilization temperature is reached Sterilization stage temperature a...

Page 31: ...the end of the test the printer records the results The pressure at the end of the test is referred to as P3 Operations Sequence Vacuum is produced into the chamber down to 17kPa The vacuum pump stop...

Page 32: ...E PRESSURE kPa Ambient Pressure P3 P1 17 kPa P1 lowest pressure level which is equal to or lower than the level set for the cycle during the air removal and steam penetration stage p2 pressure after a...

Page 33: ...mber until the sterilization temperature is reached Sterilization phase temperature and pressure are maintained constant at the pre set level 134 C for sterilization time 3 5 minutes Fast exhaust stag...

Page 34: ...System Ready 2 Starting 3 Pulse L 4 Pulse H 5 Keep Heat 6 Heat 7 Sterilization 8 Exhaust 9 Drying option 10 Ending 11 Cycle Ended successfully cycle Note Jacket line is configuration dependant Displa...

Page 35: ...scenarios 5 2 1 Canceled by user after complete sterilization stage The cycle ended successfully the reason for aborted cycle is displayed 5 2 2 Door is open after sterilization stage has finished The...

Page 36: ...before complete sterilization stage When Cycle Failed appears on the screen the user shall press START STOP key in order to delete the Cycle Failed message An example for all displayed warnings accor...

Page 37: ...oclave starts performing the sequence of operations of the cycle The measured values of temperature and pressure are printed at fixed time intervals according to the phase of the process as shown in t...

Page 38: ...16 3 180 9 The time temperature and pressure during heating K 00 13 04 107 0 162 9 The time temperature and pressure during Keep Heat K 00 12 22 115 1 200 4 The time temperature and pressure during Ke...

Page 39: ...l stage Pulse L Pulse H D Drying stage H Heating stage CLK 1 Real Time Clock S Sterilization stage CLK 2 Software clock E Exhaust stage 6 2 Printer Handling 6 2 1 Maintenance Wipe off the soiling on t...

Page 40: ...your hand 3 Place the paper roll making sure it unrolls in the proper direction as shown see Fig 3 2 4 Take out the paper and re close the cover as shown see Fig 3 3 the printer cover is locked 5 Tea...

Page 41: ...er in a place of extreme humidity or any place where it can possibly be splashed by any liquids If any liquids get into the printer it could lead to fire electric shock or other serious accidents Neve...

Page 42: ...previous cycle 2 Immediately after use clean instruments thoroughly to dispose of any residue 3 It is recommended to wash instruments with an ultrasonic cleaner using detergent and mineral free water...

Page 43: ...daries of the tray so that they do not touch the chamber walls 17 The operator may use racks to allow for adequate separation of packaged instruments 18 Allow a distance of approximately 2 5 cm 1 betw...

Page 44: ...d items packed in flexible packaging materials on edge with paper to laminate or flat with the paper surface downwards Note The manufacturer s recommendations shall be observed concerning the steriliz...

Page 45: ...the water supply network 8 2 Turning on the autoclave To start the system turn on the main switch 1 located under the printer cover The door is equipped with an electrical cylinder This electrical cyl...

Page 46: ...s in sec 9 PREPARATION BEFORE STERILIZATION 8 5 Selecting the program 1 Select the program Pressing the UP key selects the next program Pressing the DOWN key selects the previous program 2 Make sure V...

Page 47: ...llow the next steps When the door is open the screen below will be displayed In order to close the door push the door to the wall of the autoclave chamber for at least 5 seconds as shown in the pictur...

Page 48: ...ntinuously and printed every minute at STE stage and every 5 minutes at the other stages The phase in progress is displayed at the right side of the upper line as WATER HEAT STER EXH and DRY If the op...

Page 49: ...r heat resistant gloves or use the tray handle to remove the load from the autoclave On completion of the cycle the load shall be visual inspected to ascertain that the load is dry and that the colour...

Page 50: ...tion ensure that the electrical cord is disconnected and that there is no pressure in the autoclave 9 1 1 Daily Clean door gasket with a soft cloth The gasket should be clean and smooth 9 1 2 Weekly 1...

Page 51: ...duced according to experience 6 Once every six months clean the fan grid from the inside outward with a vacuum cleaner 9 1 4 Periodical Tests 1 Once every month activate the safety valve see para 9 4...

Page 52: ...nth Attention Use protective gloves in order to prevent hot steam burns to hands 9 3 1 PED approved type safety valve 1 For the autoclave safety valve operate the sterilization cycle for the generator...

Page 53: ...amber 3 Operate the safety valve by pulling the ring of the safety valve using a tool i e screwdriver hook etc and lift the safety valve ring for 2 seconds Be careful not to burn your hands 4 Press th...

Page 54: ...oor 2 Remove the filter cover 2 by turning the cover counterclockwise until it is released 3 Remove the filter 3 from the filter cover by pulling the filter apart from the filter cover 4 Cut the tie w...

Page 55: ...c 8 2 Printer handling 1 Install the paper roll in the right way Only one side of the paper is printable see sec 8 2 Printer handling The printer does not print 1 No paper is inserted in the printer s...

Page 56: ...ician Door is open During the cycle is displayed The door is open During the cycle Close the door to perform a new cycle Canceled By User is displayed The START STOP key is pressed and cycle aborted W...

Page 57: ...Page 55 of 56 Pages POUCH RACK TRH387 0006 TRAY TRAY HOLDER TRH387 0001 TRAY CAT NO Big TRY387 0001 Small TRY387 0003...

Page 58: ...Strainer element 400 FIL175 0027 Cap for strainer GAS082 0008 Teflon gasket 4mm 12 ACSSESORIES LIST PART NUMBER Description ACS215 0008 Pouch rack available upon request THE002 0052 Printer paper TRY3...

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