TurfEx RS7200 Owner'S/Operator'S Manual Download

Page: 33 / 53

© Trynex International 2012

Troubleshooting

No Spray Output

Tank Empty

Spray System Not

Primed

Tank Strainer

Clogged

Spinner/Pump Belt

Slipping or Improperly

Tensioned

Gearbox Pulley Loose

Nozzle Tip Clogged

Spinner/Pump Belt

Worn or Damaged

Pump Worn, Damaged

or Dirty

Suction Valve Closed

Pump Clogged

Pump Pulley Loose

Spray Mix Too Thick

or Viscous

Nozzle Strainer

Clogged

Hoses Clogged

Transaxle Pulley Loose

Frozen Fluid

Fill Tank

See Manual

Remove Obstruction

Adjust Belt Properly

Tighten

Remove Obstruction

Replace Belt

Clean or Replace Pump

Open Valve

Remove Obstruction

Tighten

Dilute Mix and

Slow Speed

Remove Obstruction

Tighten

Move to a Warm Area

and Let Thaw

Sprayer Output Low

Narrow Spray Pattern

Engine RPM’s Low

Adjust RPM’s

Pump Clogged

Pump Pulley Loose

Spray Mix Too Thick

or Viscous

Nozzle Strainer

Clogged

Remove Obstruction

Hoses Clogged

Transaxle Pulley Loose

Spray Nozzles

Improperly Aligned

Tank Strainer

Clogged

Spinner/Pump Belt

Slipping or Improperly

Tensioned

Gearbox Pulley Loose

Nozzle Tip Clogged

Spinner/Pump Belt

Worn or Damaged

Pump Worn, Damaged

or Dirty

Remove Obstruction

Tighten

Dilute Mix and

Slow Speed

Remove Obstruction

Tighten

Adjust Nozzle

Pivot

Remove Obstruction

Adjust Belt Properly

Tighten

Remove Obstruction

Replace Belt

Clean or Replace Pump

Summary of Contents for RS7200

Page 1: ...CUSTOMER COPY Madison Heights Michigan 48071 800 725 8377 www turfexproducts com Owner Operator s Manual FOR MODEL RS7200 This Manual Must be Read Before Operating The Equipment ...

Page 2: ...ne Parts Breakdown 38 39 Handle Parts Breakdown 40 41 Dashboard Parts Breakdown 42 43 Plumbing Parts Breakdown 44 45 Gate Parts Breakdown 46 47 Hopper Tank Parts Breakdown 48 49 Sulky Parts Breakdown 50 51 Notes 52 53 Have a question or need assistance TurfEx Customer Care 866 5TURFEX or 248 586 3500 Monday through Friday 8 00 AM to 4 30 PM EST Fax 248 691 8378 E Mail customercare trynexfactory co...

Page 3: ...ts you are about to recognize are that of time money and effort We welcome you to the world of Turfex Performance Registration Record the following information in this manual for quick reference Spreader Model Number Spreader Serial Number Date of Purchase Dealer Where Purchased When ordering parts the above information is necessary This will help to insure that you receive the correct parts At th...

Page 4: ... Turfex Dealer THIS SIGN SHOULD ALERT YOU The Society of Automotive Engineers has adopted this SAFETY ALERT SYMBOL to pinpoint characteristics that if NOT carefully followed can create a safety hazard When you see this symbol in this manual or on the machine itself BE ALERT Your personal safety and the safety of others is involved Defined below are the SAFETY ALERT messages and how they will appea...

Page 5: ...ex International 2012 Safety Bleed 2 25 in 17 75 in F50184_Panel_Warnings Bleed 3 5 in 1 5 in F50187_Warning Bleed 3 5 in 1 5 in F50189_Warning Important Always have safety switch lanyard attached to Operator ...

Page 6: ...st gear As the trainee progresses to more advanced phases of training the degree of difficulty may be increased but at each phase the initial training must begin on terrain that has a low degree of difficulty This is particularly important to keep in mind when learning how to operate on inclines and slopes The trainer shall demonstrate the principles covered in each phase Minimum Operator Qualific...

Page 7: ... and necessary Personal Protection Equipment refer to Pesticide Label when using compressed air or water to clean the machine Inspecting Work Area Prior to operating carefully inspect the work areas for hazards or uneven ground that may hidden in the grass Clear the work area of moveable objects such as branches wires rocks glass etc That may interfere with the machine Mark the location of all imm...

Page 8: ...eed exceeds 1650 RPM upon starting The machine unexpectedly moves upon starting or when shifting gears Avoiding slipping or tripping injury Use caution when riding on and getting on and off the RS7200 Keep a firm grip on the handles with both hands Stand only on the footpads Keep footpads clean Replace worn or damaged footpads Forward Operation Loss of control may cause death or serious injury Alw...

Page 9: ... traveling up a slope be aware that the drive tires have reduced traction and there is greater risk that the machine could tip backwards Recommendations for driving up an incline or slope Lean forwards to provide better balance and to transfer more weight to the front drive wheels Refer to the driver s position illustrations in Driver s Training and Operation section of this Manual for details Acc...

Page 10: ...ach other Never unload a RS7200 by shifting it into Neutral and allowing it to freewheel backwards down a ramp Rather the driver must start the RS7200 while on the Transport platform shift the engine into Reverse and inch the machine down the ramp under power using the brakes as necessary Read Safety Manual Warning Reverse Operation for required precautions while operating the RS 7200 in reverse I...

Page 11: ... to help prevent fires Clean up oil or fuel spillage Let engine cool before storing and do not store near flame Shut off fuel while storing or transporting Do not store fuel near flames or drain indoors Park machine on level ground Never allow untrained personnel to service machine Use jack stands to support components when required Carefully release pressure from tires and spray system Remove spa...

Page 12: ...or ballast and traction SPREADER Capacity 150 lb SPRAYING SYSTEM Spray Pump Flo jet 2GPM belt driven diaphragm pump Tank 17 0 gallon 64 4 L capacity Nozzles 1 0 GPM Broadcast Polymer and 1 5 GPM Broadcast Polymer 0 8 GPM Fan ER Polymer and 1 0 GPM Fan ER Polymer trim Spray Patterns 6 to 11 wide pattern for general spraying 3 narrow pattern for trim spraying Spray Pressure Regulated to 25 psi to ma...

Page 13: ...h Pivot and fasten with 1 D4321 Washer 1 F50209 Slotted Hex Nut and 1 D5919 Cotter Pin as shown above Make sure to grease before use 2 Fill engine and clutch with oil before use Refer to the Honda Manual 3 Tune engine to 3450rpm s before using Refer to the Honda Manual ...

Page 14: ...ch System to prevent the Machine from starting in Gear G Hour RPM Meter to monitor RPM s and Hour s for Maintainence H Spray Control Knob I Auxiliary Gate Control opens and closes the pattern adjustment Slide Plate below the spreader s Third Hole left hole looking from the Operator s position It is to be closed whenever the Deflector is lowered to reduce the amount of granular product distributed ...

Page 15: ... to reach areas B Tank Clean Out conveniently located for ease of draining C Manual Tube to store manuals for machine D Belt Guard to protect operator from moving parts E Sulky Brake F Shift Lever G Fuel Cap H Material Deflector Lever to operate side deflector A B C D E F G H ...

Page 16: ... Trynex International 2012 16 Drivers Training A Tank Lid B Material Deflector C Fluid Filled Tires D Broadcast Nozzle E Trim Nozzle A B D C E ...

Page 17: ...cing the Shift lever Safely stepping on and off the Sulky Read Safety Manual WARNING Avoiding slipping or tripping injury before starting or operating the RS7200 Demonstrate and instruct the trainee on the following topics Read Safety Manual WARNINGS Operator Clothing and personal protection equipment Operation Inspecting work area and Forward Operation now before starting or operating the RS7200 ...

Page 18: ...ottle and apply one or both Brake Levers to stop Read Safety Manual WARNING Reverse Operation now Phase VIII Completing Daily Service Checklist Adjust Repair replace and report any irregularities discovered to your supervisor Clean machine in a designated area IMPORTANT DO NOT power wash machine High pressure water will force corrosive fertilizer residue into bearings linkages and other parts Corr...

Page 19: ...machine on level ground free from obstructions and bystanders Start engine While in NEUTRAL push the machine forward No unusual drag should be felt A Front Brake System con t Pull and release the Front Brake Lever several times Ensure that the lever operates smoothly and snaps back completely when released The operating force on the Lever must not exceed 25 pounds of force Shift into High Gear acc...

Page 20: ...few extra minutes to properly calibrate will not only save on wasted materials and time but also protect turf and other vegetation Below are several points to be aware of before operating your spreader in the field Flow rates of material can change for many reasons 1 Formualtions vary within the same brand or even between brands 2 Formulations vary between batches or dates of manufacture 3 Humidy ...

Page 21: ...ries you may need to make your own chart by setting your gate at a number and weighing the amount of material that comes out in 1 minute and carry this out for all gate settings Exercise Let s say you were in the field and needed to apply 3 5lbs of fertilizer per 1000sq ft Assume you were spreading at 5 mph or 440 ft per minute and your spread width was 14ft you would cover 6160 sq ft in 1 minute ...

Page 22: ... Time to Empty in Minutes 32 32 28 28 Sq Ft Covered per minute 924 1320 924 1320 Sq Ft covered per load 29568 42240 25872 36960 1000 Sq ft covered per load 2 96 4 22 2 59 3 70 Acres Covered load 0 68 0 97 0 59 0 85 Ounces Per Sq Ft 0 07 0 05 0 08 0 06 Ounces Per 1000 Sq Ft 70 50 80 60 Gallons Per 1000 Sq Ft 0 55 0 39 0 63 0 47 Ounces Per Acre 3049 2 2178 3484 8 2613 6 Gallons Per Acre 23 82 17 02 ...

Page 23: ... 1632 00 Gallons Per Acre 9 94 6 95 10 93 7 65 12 14 8 50 13 66 9 56 15 61 10 93 18 21 12 75 Nozzle Type Blue Broadcast Blue Broadcast Blue Broadcast Blue Broadcast Blue Broadcast Blue Broadcast Capacity in Gallons 17 17 17 17 17 17 17 17 17 17 17 17 Capacity in Ounces 2176 2176 2176 2176 2176 2176 2176 2176 2176 2176 2176 2176 Speed in MPH 3 5 5 3 5 5 3 5 5 3 5 5 3 5 5 3 5 5 Distance in 1 Minute ...

Page 24: ...s Proper maintenance is required for the safe operation of the machine Use the following timetables to perform routine maintenance Engine Service Intervals Refer to Engine Manual included with this machine for Engine service intervals IMPORTANT Change engine and clutch oil every 100 hours Daily Service Checklist IMPORTANT Adjust repair replace and report any irregularities discovered during these ...

Page 25: ...ble Remove Handgrip Loosen Lever tensioning Screw Remove cable Replace Throttle Lever in reverse order Read Safety Manual WARNING Safety Devices before starting or operating the Triumph Engine speed is part of the Throttle Clutch Safety Device Keep the top speed at 3450 RPM DO NOT over speed engine Spinner Shaft coupler Loosen Bolts After adjusting Conduct the Safety Device Test Brake Systems in t...

Page 26: ...l 2012 26 Maintenance Important Grease the following points daily Figure 1 Transaxle Grease Points Figure 2 Pivot Grease Points Figure 3 Sulky Grease Points Grease Daily Grease Daily Grease Daily Figure 1 Figure 2 Figure 3 ...

Page 27: ...27 Trynex International 2012 Maintenance Page Left Intentionally Blank ...

Page 28: ...new fuel Adjust idle screw Switch valve to Open Drain old fuel and refill with new fuel Starting Module failed Fix Wire or Replace Take to authorized Pearless Mechanic Replace Poor engine Performance Fuel shut off valve closed Switch valve to Open Debris in Fuel Bowl Carburetor linkage stuck Choke On Shut choke off Fuel line plugged Governor spring broken Dirty or Stale fuel Air cleaner plugged Go...

Page 29: ...Module Switch valve to Open Drain old fuel and refill with new fuel Make proper adjustments Connect Ground Wire Clean or Replace Air Cleaner Fill oil to proper level Replace Throttle Lever Cable Engine will not idle Engine will not return to idle Idle adjustment too low Make proper adjustments Spark Plug damaged or fouled Carburetor linkage stuck Throttle Spring broken Replace Spring Throttle Leve...

Page 30: ... Transaxle Tighten Replace Shift Linkage Machine Creeps or continues moving with engine running Excessive Vibration Ground Speed Incorrect Engine Idle speed to high Adjust Idle Speed Carburetor linkage stuck Fasteners Loose or Missing Belt Slipping Worn or Damaged Throttle Lever Cable Damaged Replace Throttle Lever Cable Drive Belt Slipping or Tensioned Improperly Frame or Welds Cracked Transaxle ...

Page 31: ...ust Cable Properly Replace Brake Band and Drum Clean Off Brake Band and Drum Dry Off Add Grease Clean Off Brake Band and Drum Replace Brake Cable Readjust Cable Properly Add Grease Replace Brake Band and Drum Replace Brake Band and Drum Brakes Chatter Steering Is Difficult Brake Hot Front Brake Cable Adjusted Too Loose Readjust Cable Properly Brake Band and Drum Dirty or Damaged Tire Pressure Low ...

Page 32: ...ged Hopper Opening Plate Does Not Move Spinner Pump Belt Loose or Damaged Plate Jammed or Dirty Cable Ends Loose or Damaged Replace Roll Pin Tighten Tighten Loosen Hardware Remove Obstructions Tighten Replace Hopper Opening Plate Replace Agitator Tighten Tighten Adjust Cable Properly See Hopper Opening Plate Does Not Move Tighten Or Replace Spinner Pump Belt Clean Plate Replace Cable Third Hole Ad...

Page 33: ...alve Remove Obstruction Tighten Dilute Mix and Slow Speed Remove Obstruction Remove Obstruction Tighten Move to a Warm Area and Let Thaw Sprayer Output Low Narrow Spray Pattern Engine RPM s Low Adjust RPM s Pump Clogged Pump Pulley Loose Spray Mix Too Thick or Viscous Nozzle Strainer Clogged Remove Obstruction Hoses Clogged Transaxle Pulley Loose Spray Nozzles Improperly Aligned Tank Strainer Clog...

Page 34: ...r supplies including gasoline oil or lubricants spreading materials or spraying liquids incompatible with the equipment or other than as recommended in the operator s manual or other operational instructions provided by TurfEx This warranty does not cover shipping costs of defective parts to or from the Distributor Dealer Limitation of Liability TurfEx TrynEx International or any company afﬁliated...

Page 35: ...35 Trynex International 2012 Assembly Views Model RS7200 Madison Heights MI 48071 U S A 1 800 725 8377 www trynexfactory com Model No RS7200 T15 100000 Serial No F50313_TrynEx_sprdr_plate 4in x 2 3125in ...

Page 36: ...ynex International 2012 36 Main Frame Parts Breakdown Model RS7200 7 30 46 37 28 18 14 1 6 49 19 36 40 12 17 41 15 24 22 48 8 10 31 11 16 38 39 25 9 2 20 21 4 23 47 44 3 5 32 27 45 26 33 42 29 35 34 43 13 ...

Page 37: ...5 F50044 1 16 F50048 1 17 F50050 1 18 F50058 1 19 F50060 1 20 F50061 1 21 F50062 1 22 F50065 1 23 F50066 1 24 F50067 1 25 F50068 1 26 F50085 1 ID Part Qty 27 F50092 1 28 F50094 1 29 F50095 2 30 F50109 4 31 F50110 3 32 F50113 1 33 F50115 1 34 F50116 1 35 F50122 2 36 F50142 2 37 F50144 1 38 F50151 4 39 F50177 1 ID Part Qty 40 F50205 1 41 F50213 2 42 F50215 1 43 F50321 1 44 T14150 1 45 T15016 7 46 T1...

Page 38: ... Trynex International 2012 38 Engine Parts Breakdown Model RS7200 10 24 3 7 8 16 19 5 20 22 23 17 9 6 12 4 13 14 21 18 1 2 11 15 ...

Page 39: ...2 4 3 D6169 6 4 F50043 1 5 F50049 1 6 F50056 1 7 F50057 1 ID Part Qty 8 F50069 4 9 F50087 1 10 F50088 2 11 F50090 1 12 F50110 1 13 F50117 1 14 F50123 2 ID Part Qty 15 F50134 1 16 F50150 5 17 F50180 1 18 F50181 1 19 F50196 4 20 F50214 1 21 T15016 4 ID Part Qty 22 T15018 4 23 T15050 4 24 T30728 6 ...

Page 40: ... Trynex International 2012 40 Handle Parts Breakdown Model RS7200 14 13 7 11 6 5 8 10 1 9 12 4 2 3 ...

Page 41: ... Parts Breakdown Model RS7200 ID Part Qty 1 D5339 1 2 D6169 5 3 F50110 12 4 F50120 1 ID Part Qty 5 F50174 1 6 F50199 1 7 F50239 1 8 F50320 1 ID Part Qty 9 F50321 2 10 F50322 3 11 F50323 3 12 F50333 1 ID Part Qty 13 T14151 1 14 T30728 10 ...

Page 42: ... Trynex International 2012 42 Dashboard Parts Breakdown Model RS7200 24 22 1 2 27 20 19 9 21 11 6 14 5 25 26 28 23 13 10 15 16 17 3 12 7 8 4 18 ...

Page 43: ...1 5 D6978 2 6 F50054 2 7 F50096 1 8 F50097 1 ID Part Qty 9 F50100 1 10 F50104 1 11 F50114 1 12 F50119 1 13 F50129 1 14 F50132 1 15 F50140 1 16 F50152 2 ID Part Qty 17 F50173 2 18 F50174 1 19 F50175 1 20 F50176 1 21 F50182 1 22 F50217 1 23 F50220 2 24 F50300 1 ID Part Qty 25 F50321 1 26 T15016 2 27 T15091 1 28 T30728 2 ...

Page 44: ... Trynex International 2012 44 Plumbing Parts Breakdown Model RS7200 6 19 29 28 7 12 21 10 30 20 37 5 17 26 9 39 14 31 34 1 33 27 32 35 13 18 8 38 3 16 2 4 11 15 36 25 22 24 23 ...

Page 45: ...8 50 1 ID Part Qty 12 D6988 60 1 13 D6988 7 1 14 D6988 7 5 1 15 D6988 80 1 16 D6989 10 5 1 17 D6989 15 1 18 D6989 9 5 1 19 F50013 2 20 F50015 2 21 F50063 1 22 F50093 1 ID Part Qty 23 F50103 2 24 F50104 1 25 F50105 1 26 F50121 1 27 F50133 1 28 F50136 1 29 F50137 1 30 F50138 1 31 F50145 16 32 F50146 6 33 F50147 1 ID Part Qty 34 F50148 2 35 T20105 1 36 T20117 1 37 T20119 2 38 T20121 1 39 T20133 1 ...

Page 46: ... Trynex International 2012 46 Gate Parts Breakdown Model RS7200 14 12 7 11 1 3 8 10 5 2 4 9 6 13 Complete Gate Assembly F50466 ...

Page 47: ...n Model RS7200 ID Part Qty 1 D5292 8 2 D5905 4 3 D5948 14 4 F50051 1 ID Part Qty 5 F50052 1 6 F50053 1 7 F50124 3 8 F50125 1 ID Part Qty 9 F50126 1 10 F50127 2 11 F50128 7 12 F50143 3 ID Part Qty 13 F50178 1 14 F50297 1 Complete Gate Assembly F50466 ...

Page 48: ... Trynex International 2012 48 Hopper Tank Parts Breakdown Model RS7200 3 11 16 15 19 20 22 1 4 21 7 12 2 5 14 8 17 23 13 18 9 10 6 ...

Page 49: ... 1 2 D5336 8 3 D6169 10 4 D6953 1 5 D6978 8 6 D7291 1 7 F50045 1 ID Part Qty 8 F50047 2 9 F50055 1 10 F50059 2 11 F50084 1 12 F50102 1 13 F50130 2 14 F50150 2 ID Part Qty 15 F50179 1 16 F50207 2 17 F50208 2 18 F50213 1 19 F50276 1 20 F50279 2 21 F50324 1 ID Part Qty 22 F50337 1 23 T30728 2 ...

Page 50: ... Trynex International 2012 50 Sulky Parts Breakdown Model RS7200 14 8 3 11 7 10 13 15 18 1 5 16 4 9 6 17 12 2 19 Complete Sulky Assembly F50467 ...

Page 51: ...D4321 1 2 D4409 2 3 D5209 4 4 D5919 3 5 F50046 2 ID Part Qty 6 F50064 2 7 F50070 1 8 F50071 1 9 F50072 2 10 F50073 1 ID Part Qty 11 F50112 2 12 F50131 2 13 F50141 1 14 F50183 1 15 F50191 1 ID Part Qty 16 F50209 1 17 F50213 4 18 T15018 2 19 T30739 2 Complete Sulky Assembly F50467 ...

Page 52: ... Trynex International 2012 52 Notes ...

Page 53: ...53 Trynex International 2012 Notes ...

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