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e-Boost-40/60 Instructions 

 

Page 11 

PART NUMBER 

FG-EBOOST-

40/60

 

This cycle is advantageous for certain applications where a momentary spike in boost is desired. To change the gate pressure value, enter the 

boost parameter menu

, then scroll to GP1, GP2 or GP3. Press and hold the 

Mode

 button for two seconds, press the up or down arrows to change 

the gate pressure value. Press the 

Mode

 button momentarily and the gate pressure will be stored. Press the 

Mode

 button again to return to 

Live

 

Mode

 

5b. Auxiliary Output 

The e-Boost has an auxiliary output function designed to control an auxiliary device once a certain boost pressure is achieved, i.e. water spray, 
water  injection  or  warning  light.  This  circuit  must  be  used  to  control  a  relay,  with  a  maximum  load  rating  of  1amp.  The  auxiliary  output  is 
factory set to 1 bar (14.7 psi or 100 kpa). 
 
To change the auxiliary output value enter the 

user  parameter menu

, then scroll to the Au parameter. 

Press and hold the 

Mode

 button for two seconds, press the up or down arrows to set the desired auxiliary 

pressure. Note, the number that appears in this parameter will be in bar, psi or kpa, depending on what has 
been set in the readout parameter, see section 4b for more detail. Press the 

Mode

 button momentarily 

and the auxiliary pressure  will be stored. Press the 

Mode

 button again to return to 

Live

 

Mode

 

5c. Audible Alarm 

The e-Boost has an audible alarm function that sounds the internal buzzer once a certain boost pressure is 
achieved. This alarm can be used to confirm that full boost has been reached or as an over boost warning 
and can be programmed for any boost pressure. The audible alarm has been factory set to 1 bar (14.7 psi 
or 100 kpa). 
 
To change the audible alarm enter the 

user parameter menu

, then scroll to the AL parameter. Press and 

hold  the 

Mode

  button  for  two  seconds,  press  the  up  or  down  arrow  to  scroll  to  the  desired  pressure. 

Note, the number that appears in this parameter will be in bar, psi or kpa, depending on what has been set 
in the readout parameter,  see section  4b for more  detail. Press the 

Mode

 button momentarily  and the 

alarm pressure will be stored. Press the 

Mode

 button again to return to 

Live

 

Mode

 

 
5d. Using External Set Point Switching 

The e-Boost has three different boost set points. These can be triggered internally, via the up / down arrows, or externally by grounding or 
earthing the green and or orange wires to the chassis. The external set points are selected by earthing the appropriate wire corresponding with 
the set point you wish to select, see the table below for detail. The e-Boost is factory set for internal set point switching.  
 

   

 

 

To configure the e-boost for external set point trigger enter the 

user parameter menu

, then scroll to the ISP parameter. Press and hold the 

Mode

  button  for  two  seconds,  press  the  up  or  down  arrows  to  change  between  ISP  and  ESP.  Press  the 

Mode

  button  momentarily  and  the 

selection will be stored. Press the 

Mode

 button again to return to 

Live

 

Mode

 

Active set point 

Green wire 

Orange Wire 

Set point 1 

Not connected 

Not connected 

Set point 2 

Earthed 

Not connected 

Set point 3 

Not connected 

Earthed 

Set point 3 

Earthed 

Earthed 

 
For further details see section 2j. Wiring. 

 
 
5e. Peak Hold Function 

The e-Boost has a peak hold function PH, that records peak boost pressure. Each time a higher pressure is 
produced  the  previous  figure  is  discarded.  To  access  the  peak  hold  you  must be  in 

live  mode.

  Press  the 

Mode

 button twice to view PH parameter. Note, the number that appears in this parameter will be in bar, 

psi or kpa, depending on what has been set in the readout parameter, see section 4b for more detail. Press 
the 

Mode

 button momentarily to clear the peak hold memory and return to 

Live

 

Mode

 

Summary of Contents for e-Boost-40/60

Page 1: ...ort Connection Method 1 5 2h Two Port Connection Method 2 6 2i Multiple External Wastegate Connection 6 2j Wiring 7 3 BASIC OPERATION 7 3a Live Mode 7 3b Boost Pressure 7 3c Boost Parameters 7 3d User Parameters 8 3e Turning the e boost off 8 4 SETTING UP YOUR e BOOST 8 4a Over Boost Shutdown VERY IMPORTANT 8 4b e Boost Readout 9 4c Bar Graph 9 4d Setting Boost Pressure 9 4e Sensitivity 10 5 ADVAN...

Page 2: ... out our website at www turbosmart com au or your nearest Authorised Turbosmart Dealer for more information on Fuel Cut Defenders 2 INSTALLATION 2a Packing list e Boost 40 e Boost 60 Description Use 1 1 e Boost 1 1 e Boost solenoid Use in conjunction with e Boost 2 2 M3 Screws Secure e Boost solenoid 2 2 M3 Nylock nuts Secure e Boost solenoid 1 1 Wiring loom Connect e Boost to vehicle 1 1 Earth ey...

Page 3: ...essure vacuum signal from the inlet manifold Use the supplied tee piece if necessary Secure all connections with the supplied hose clamps 2c Installing the e Boost solenoid Mount the e Boost solenoid in an appropriate position in the engine bay with the screws supplied The e Boost solenoid is rated to a maximum temperature of 100 degrees Celsius 212 degrees Fahrenheit ensure that it is mounted a m...

Page 4: ... actuator may cause a higher than expected increase in boost pressure Turbosmart recommends resetting the Boost Set Point values to Zero and measure the new minimum boost pressure before increasing your Boost Set Point values If you are still unable to achieve your desired boost pressure ensure that your turbocharger is correctly sized for your application 2e Twin Internal Wastegate Connection The...

Page 5: ...et Point values to Zero and measuring the new minimum boost pressure achieved by the new spring before increasing your Boost Set Point values 2g Two Port Connection Method 1 Connect the three ports on the e Boost solenoid according to the diagram below Port 1 Connects to a boost only pressure source typically from the compressor housing on the turbocharger If your turbocharger does not have this f...

Page 6: ...he turbocharger If your turbocharger does not have this fitting connect to a boost only pressure source before the throttle body or butterfly Do not connect to the intake manifold as the pressure signal will have both vacuum and boost pressure Port 3 Connects to the Bottom port on the external wastegate For Further information on external wastegate port identification see section 2f If you are una...

Page 7: ...ys defaults to SP1 To change between the boost set points simply press the up or down arrow the set point will be displayed for one second and then the readout will return to Live boost or vacuum readings 3b Boost Pressure Boost pressures are set by entering a number in each of the three the boost set points see section 4d for more detail To view the boost set point value in Live Mode press the Mo...

Page 8: ...below indicates how the menu is structured in the e Boost Up or Down Arrows Hold the Mode button Hold the Mode button and press the Down arrow and press the Up Arrow Key SP1 SP2 SP3 Boost Set Point 1 2 3 GP1 GP2 GP3 Gate Pressure 1 2 3 SEN Sensitivity AU Auxiliary Output AL Audible Alarm BGR Bar Graph Scale OBS Over Boost Shutdown PSI KPA BAR Display Units ISP ESP Internal Set Point Switching Inte...

Page 9: ...e e Boost 60 is capable of controlling boost pressures up to a maximum of 4 08bar 60psi or 408kpa Boost pressure is determined by the boost set point value The boost set point value can be set from 0 to 99 and is not directly related to an actual boost pressure Boost pressure is set by increasing or decreasing the value of each of the three boost set points Increasing the boost set point will resu...

Page 10: ...the sensitivity value Press the Mode button momentarily and the sensitivity value will be stored Press the Mode button again to return to Live Mode Alternatively the sensitivity can be tuned live while editing this parameter Apply full load to the engine in a high gear at full throttle The Live boost pressure will be displayed on the readout Note the number that appears will be in bar psi or kpa d...

Page 11: ...croll to the AL parameter Press and hold the Mode button for two seconds press the up or down arrow to scroll to the desired pressure Note the number that appears in this parameter will be in bar psi or kpa depending on what has been set in the readout parameter see section 4b for more detail Press the Mode button momentarily and the alarm pressure will be stored Press the Mode button again to ret...

Page 12: ...tions Check to see if the e Boost solenoid is not blocked or contaminated with dirt oil build up or debris Check the joining hoses for splits cracks or loose connections and ensure they are not blocked kinked or restricted particularly if the existing hose was reused Pressure test the wastegate actuator for leakage the diaphragm or housing may be cracked or split Ensure the smooth and free operati...

Page 13: ...nties the quality of the products it designs and manufactures to be free of defects in material and workmanship This limited warranty is extended only to the original purchaser and may not be transferred or assigned This limited warranty applies to any product which after careful inspection by Turbosmart after receipt of the product from our authorized reseller is found to have a defect in either ...

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