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Table of contents 

Page 3 

 

Status: 21.02.2019 

 

    

Translation of the original Installation and operating instructions nnn 

TÜNKERS Maschinenbau GmbH 

 

Table of contents 

1

 

General description ....................................................................................................... 4

 

1.1

 

Information about Installation and operating instructions ............................................... 4

 

1.2

 

Layout of the Installation and operating instructions ..................................................... 4

 

1.3

 

Use of the Installation and operating instructions .......................................................... 4

 

1.4

 

Obligations of the Operator ........................................................................................ 5

 

1.5

 

Training instructions .................................................................................................. 5

 

1.6

 

Requirements for staff ............................................................................................... 5

 

1.7

 

Dangers when operating the Machine .......................................................................... 6

 

1.8

 

Intended use ............................................................................................................ 6

 

1.9

 

Reasonably foreseeable misuse .................................................................................. 7

 

1.10

 

Warranty claims and liability ...................................................................................... 7

 

2

 

Safety instructions ........................................................................................................ 8

 

2.1

 

Safety symbols in this Installation and operating instructions ......................................... 8

 

2.2

 

General safety instructions ......................................................................................... 8

 

2.3

 

Safety instructions for operation ................................................................................. 9

 

2.4

 

Safety instructions for setup, maintenance, servicing, repair and troubleshooting ........... 10

 

3

 

Technical data ............................................................................................................. 12

 

3.1

 

Complete Machine ................................................................................................... 12

 

3.2

 

Pneumatic equipment .............................................................................................. 12

 

3.3

 

Electrical equipment ................................................................................................ 12

 

4

 

Setup and function ...................................................................................................... 13

 

4.1

 

Overview Pin drawing cylinder with spreading mandrel SDZ 40 F .................................. 13

 

5

 

Transport, Assembly and Commissioning .................................................................... 14

 

5.1

 

Assembly ............................................................................................................... 14

 

5.2

 

Initial Start-up........................................................................................................ 15

 

6

 

Operation .................................................................................................................... 15

 

6.1

 

Safety instructions .................................................................................................. 15

 

6.2

 

Operating the Pin drawing cylinder with spreading mandrel SDZ 40 F. ........................... 15

 

6.3

 

Basic checks before and during operation .................................................................. 15

 

7

 

Maintenance ................................................................................................................ 16

 

7.1

 

Safety instructions .................................................................................................. 16

 

7.2

 

Maintenance and repair work.................................................................................... 16

 

7.3

 

Maintenance schedule ............................................................................................. 16

 

8

 

Troubleshooting .......................................................................................................... 17

 

8.1

 

Safety instructions .................................................................................................. 17

 

9

 

Appendix ..................................................................................................................... 18

 

9.1

 

Declaration of installation ........................................................................................ 18

 

 
 

Summary of Contents for SDZ 40 F

Page 1: ...eName T NKERS Maschinenbau GmbH KundeAdresse Am Rosenkothen 4 12 KundeOrt D 40880 Ratingen Ger many KundeTelefon 49 0 2102 4517 0 KundeLand Germany KundeFax 49 0 2102 4517 9999 KundeEmail info tuenker...

Page 2: ...ingen Germany Tel 49 0 2102 4517 0 Fax 49 0 2102 4517 9999 Email info tuenkers de Internet www tuenkers dewww tuenkers de This Installation and operating instructions is intended for the operator of t...

Page 3: ...stallation and operating instructions 8 2 2 General safety instructions 8 2 3 Safety instructions for operation 9 2 4 Safety instructions for setup maintenance servicing repair and troubleshooting 10...

Page 4: ...stings of features in any order or an order that need not be strictly maintained are marked with a bullet Example Property A Property B Sub property of property B Order Steps that must be performed in...

Page 5: ...aware work of staff at regular intervals follow legal requirements and rules at the site of the Machine 1 5 Training instructions Only deploy trained or instructed staff Clearly define staff responsib...

Page 6: ...achine must not be operated until it has been installed in a Machine that com plies with the provisions of the pertinent Machinery Directive The incomplete Machine must be incorporated into a complete...

Page 7: ...r General Terms of Sale and Delivery always apply These are available to the operator of the Machine on the conclusion of the contract at the latest Warranty and liability claims in the case of person...

Page 8: ...en vironmental damage This signal word is also used for application instructions and other useful information 2 2 General safety instructions WARNING Risk to persons and the Machine Maintain all safet...

Page 9: ...e endangered by these actions WARNING Danger due to the entire machine moving The Machine is mounted on e g a turntable Unintended movement of the turnta ble the complete machine can result in serious...

Page 10: ...ls 2 4 Safety instructions for setup maintenance servicing repair and trou bleshooting WARNING Danger to persons and the Machine Only authorised specialists may set up and maintain the Machine and rem...

Page 11: ...nections Tighten screw connections to the corresponding tightening torque Regularly check all screw connections Follow the maintenance schedules provided by third party manufacturers NOTE Material dam...

Page 12: ...tion 2018 Emission sound pressure level LpAd 70 dB A Weight 2 kg Dimensions L x W x H approx 88mm x 50mm x 213mm Stroke 10 mm Tensile force 1000 N Pressing force 850 N Clamping range 0 6 mm Tolerance...

Page 13: ...the clamping jaws b extend and clamp the component against the support Fig 4 1 1 Overview Retractable Locating and Expanding Pin SDZ 40 F Pos Designation Description a Centring mandrel Extends retrac...

Page 14: ...no residual energy in the system 5 1 Assembly Requirement The system on which the Machine is to be mounted must be deenergised and depressurised Machine is ready for assembly Bolting material is avail...

Page 15: ...le Locating and Expanding Pin SDZ 40 F The Machine doesn t have any controls The Machine is operated via the control of the complete system in which the Machine is used NOTE For information on operati...

Page 16: ...life and increase the usability Only use materials consumables and auxiliary substances that have been recommended by the manu facturer Recommended lubricants are specified when required Never mix lub...

Page 17: ...ments are difficult to move Blow out clamping segments with compressed air if necessary grease with Molykote BR2 Plus Spreading and centring mandrel worn or deformed Replace spreading and centring man...

Page 18: ...nd safety requirements in line with appendix I of the machine directive have been applied and adhered to Annex I Article 1 1 2 1 1 3 1 1 5 1 3 1 1 3 2 1 3 3 1 3 4 1 5 4 1 5 8 1 6 1 1 6 3 1 7 1 1 7 3 u...

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