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7

USER MANUAL

TUNJKTRLROC2.5AL

8.  MAINTENANCE

Important: 

Use high grade hydraulic oil only. Never use brake fluid, motor oil, transmission fluid, turbine oil or any other fluids.  

ISO-VG22 or equivalent hydraulic oil is recommended.

Check and Refill Oil

 

With the jack fully lowered and in a level location, if unit cover is provided, remove unit cover, then remove oil filler plug.

 

The oil should just cover the inner cylinder as seen from the oil filler plug hole.

 

Do not overfill. Always fill with new, clean hydraulic jack oil as recommended above.

 

Replace oil filler plug, then replace unit cover.

Lubrication and Cleaning

 

Periodically clean and lubricate all moving parts and pivot points.

Air Venting Procedures

 

With the jack fully lowered and the release valve open, remove the oil filler plug.

 

Pump the handle rapidly several times. Replace the oil filler plug.

 

Turn the handle/release valve clockwise to the closed position.

 

Pump the handle until the lift arm reaches maximum height. Continue to pump several times to remove trapped air in the system.

 

Turn the handle/release valve counterclockwise one full turn and lower the lift arm to the lowest position.  

Use force on saddle if necessary.

 

Carefully and slowly loosen oil filler plug to release pressurized air.

 

Repeat above steps until trapped air is completely vented.

Damaged Equipment

 

Any jack that appears to be damaged in any way, is found to be worn, or operates abnormally SHOULD BE REMOVED FROM 

SERVICE UNTIL REPAIRED. It is recommended that necessary repairs be made by a manufacturer’s or supplier’s authorized 

repair facility if repairs are permitted by the manufacturer or supplier.

Alterations

 

Because of potential hazards associated with this type of equipment, no alterations shall be made to the product.

Attachments and Adapters

 

Only attachments and/or adapters supplied by the manufacturer shall be used.

Summary of Contents for TUNJKTRLROC2.5AL

Page 1: ...2 5 TONNE TROLLEY JACK USER MANUAL TUNJKTRLROC2 5AL Twin Pump Quick Lift ...

Page 2: ...ons are made without guarantee Since the conditions of use are beyond their control Tundra Industrial disclaim any liability for loss or damage suffered from the use of this data or suggestions Tundra Industrial reserve the right to change product specifications and warranty statements without further notification All images are for illustration purposes only ...

Page 3: ...t slippery and capable of sustaining the load 1 11 Inspect the jack before each use Do not use if bent broken cracked leaking or otherwise damaged any suspect parts are noted or it has been subjected to a shock load 1 12 Check to ensure that all applicable bolts and nuts are firmly tightened 1 13 Do not operate the jack when you are tired or under the influence of alcohol drugs or any intoxicating...

Page 4: ...ading Large 100 465mm lifting range Ideal for motor racing enthusiasts busy garages 4 PARTS LIST EXPLODED PARTS DIAGRAM Description Qty Description Qty Description Qty 01 SADDLE PAD 1 11 M12 WASHER 2 21 BUTTON HEAD SOCKET CAP SCREW 6 02 SADDLE PIN 1 12 M12 NUT 2 22 CASTER BASE 2 03 SADDLE 1 13 POSITION ROD 1 23 REAR CASTER ASSEMBLY 2 04 LIFTING ARM ASSEMBLY 1 14 M8 X 20MM 4 24 BUTTON HEAD SOCKET C...

Page 5: ...AL JOINT SHAFT 1 33 RUBBER SLEEVE 2 43 RETURN SPRING 2 34 LIMITED ROD 1 44 COTTER PIN 4x40mm 1 35 BUTTON HEAD SOCKET CAP SCREW 6 45 POWER UNIT ASSEMBLY 1 36 COVER PLATE 1 46 OIL PLUG 1 37 CONNECTING ROD PINTLE 2 47 STEEL BALL 6MM 1 38 HAND ASSEMBLY 1 48 UNIVERSAL JOINT ASSEMBLY 1 39 SPRING 1 49 SEAL KIT 1 40 FOAM PROTECTIVE PAD 1 ...

Page 6: ...tion Jack will not lift the load 1 Release valve not tightly closed 2 Low oil level 3 Defective or worn internal parts 4 Load exceeds maximum allowance 1 Tighten release valve 2 Check and add oil Follow Check and Refill Oil instructions on facing page 3 Discontinue use and contact a local repair centre 4 Use a higher capacity jack Jack will not hold the load 1 Release valve not tightly closed 2 Po...

Page 7: ...ce the oil filler plug Turn the handle release valve clockwise to the closed position Pump the handle until the lift arm reaches maximum height Continue to pump several times to remove trapped air in the system Turn the handle release valve counterclockwise one full turn and lower the lift arm to the lowest position Use force on saddle if necessary Carefully and slowly loosen oil filler plug to re...

Page 8: ... EC as amended Machinery Directive Equipment Category Trolley Jack Lifting Equipment Product Name Model TUNJKTRLROC2 5AL 2 5 Tonne Trolley Jack Maximum Load 2 5 Tonne Signed by Stephen McIntyre Position in the company Operations Director Date 21 March 2017 This technical document is held by Jimmy Hemphill Technical file holder s address as shown below Name and address of manufacturer or authorised...

Page 9: ... it eliminates the need to provide proof of purchase should a warranty claim be necessary Warranty Repair Should Tundra Industrial confirm the existence of any defect covered by this warranty the defect will be corrected by repair or replacement at an authorized Tundra Industrial dealer or repair centre Packaging Freight Costs The customer is responsible for the packaging of the equipment and maki...

Page 10: ...be dealt with under the terms conditions of their road haulage association directives Step 3 Assessment and Repair On receipt the equipment will be assessed by an authorised Tundra Industrial engineer and it will be determined if the equipment is defective and in need of repair and any repairs needed are covered by the warranty policy In order to qualify for warranty cover all equipment presented ...

Page 11: ...11 USER MANUAL TUNJKTRLROC2 5AL ...

Page 12: ...12 USER MANUAL TUNJKTRLROC2 5AL ...

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