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11 

 

CLUTCH AND DRUM DISASSEMBLY

CLUTCH AND DRUM DISASSEMBLY

CLUTCH AND DRUM DISASSEMBLY

CLUTCH AND DRUM DISASSEMBLY    

 
1.  Remove  the  capscrews  (34),  nuts 

(31), and washers (32) attaching the 
end bracket (55) to the frames (29 & 
30).

 

 

2.  Remove the end bracket (55), clutch 

throwout  assembly  (56),  and  sliding 
clutch (53). 

 

 

3.  Remove  the  keys  (38)  and  thrust 

washer  (52)  from  the  output  shaft 
(37).  

 

 

4.  Slide  the  drum  (49)  off  of  the  output 

shaft  (37),  making  sure  to  keep  the 
weight of the drum supported.

 

5.  Inspect  parts  as  follows,  replace  if 

necessary:

 

 

A.  Inspect  the  bushing  (54)  in  the 

end  bracket  (55)  for  excessive 
wear.

 

 

B.  Inspect  the  keys  (38),  sliding 

clutch  (53),  and  thrust  washer 
(52)  for  damage.    See  page  17 
for clutch inspection.

 

 

C.  Inspect  the  bores  of  the  drum 

(49) for any wear or damage.

 

 

GEAR

GEAR

GEAR

GEARBOX 

BOX 

BOX 

BOX D

D

D

DIS

IS

IS

ISA

A

A

ASSEMBLY

SSEMBLY

SSEMBLY

SSEMBLY    

 
1.  Supporting  the  end  of  the  output 

shaft  (37)  with  a  hoist,  remove  the 
cover  (26)  by  removing  capscrews 
(24  and  25),  nuts  (12),  and  washers 
(13). 

 
2.  Use  the  hoist  to  lift  the  output  shaft 

(37),  bushings  (21),  keys  (36),  roll 
pin  (41),  and  gear  (assembled  items 
12,  13,  28,  35,  and  40)  out  of  the 
housing (39). 

 
3.  Remove  the  bushings  (21)  from  the 

output  shaft  (37).    Remove  the  gear 
(28)  from  the  carrier  (40)  by 
removing the twelve capscrews (35), 
nuts (12), and washers (13). 

 
4.  Remove the carrier (40) by removing 

the roll pin (41) then remove the keys 
(36). 

 
5.  Remove  the  worm  (44)  from  the 

housing  (39)  by  removing  either  the 
motor  (57)  and  motor  adapter  (60), 
or  the  end  cap  (45),  depending  on 
the  type  of  drive.    From  the  brake 

end,  push  the  worm  (44)  out  of  the 
housing  (39).    If  the  brake  has  not 
been  removed,  see  the  brake 
disassembly on page eight or nine. 

 
6.  Inspect  parts  as  follows,  replace  if 

necessary: 

 

A.  Inspect  the  carrier  (40)  for 

damage.

 

 

B. 

Inspect 

the 

gear 

(28) 

for 

excessive  wear  or  damage. 

See 

Pg.12 

this 

manual 

for 

detailed 

instructions.

 

 

C.  Inspect the keys (36) for damage.

 

 

D.  Inspect  the  bushings  (21)  for 

excessive wear.

 

 

E.  Inspect 

the 

worm 

(44) 

for 

excessive  wear  or  signs  of  heat 
checking or cracks.

 

 

F.  Inspect  the  bearings  (20)  and 

seals  (19)  for  excessive  wear  or 
damage.

 

Summary of Contents for RUFNEK 10

Page 1: ...SSEMBLY 9 RUFNEK 15 BRAKE DISASSEMBLY 9 MODEL 10 BRAKE DISASSEMBLY 10 CLUTCH AND DRUM DISASSEMBLY 11 GEARBOX DISASSEMBLY 11 GEAR INSPECTION INSTRUCTIONS 12 ASSEMBLY 13 GEARBOX ASSEMBLY 13 MODEL 10 BRA...

Page 2: ...ed by a qualified person All welding should also be done by a qualified person Winch mount must be flat so as not to induce binding The flatness must not exceed 1 16 inch across the mounting surface o...

Page 3: ...ch is fully engaged before hoisting A visual inspection of the drum clutch engagement is required before each winching operation Must rig all loads secure before winching Pull the load line taut and i...

Page 4: ...ries designation number will be issued for the winch A new manual will also be created for that specific design series WINCH BREAK WINCH BREAK WINCH BREAK WINCH BREAK IN IN IN IN Winches like any othe...

Page 5: ...pe 1 Single Speed Gear Motor 2 Two Speed Gear Motor 3 Single Speed Geroler Motor 4 Two Speed Geroler Motor 5 Piston 6 Vane X No Motor RN15 W M R F O M X Winch Type M Mechanical H Hydraulic No of Worm...

Page 6: ...ormal usage Tulsa Winch recommends that the oil level in the gearbox be checked and adjusted as part of the pre use inspection If the oil level drops frequently or oil leakage is detected during an in...

Page 7: ...7 OIL LEVELS OIL LEVELS OIL LEVELS OIL LEVELS BRAKE OIL DRAIN BRAKE OIL LEVEL BRAKE FILL VENT GEARBOX OIL LEVEL GEARBOX FILL VENT GEARBOX OIL DRAIN...

Page 8: ...ten the brake loosen the two capscrews in the slotted holes and rotate the brake in the direction shown If the brake needs to be reversed remove those same two capscrews rotate the cam 60 degrees and...

Page 9: ...emove the capscrews 75 from the brake cover 77 4 Remove the spring 73 Remove the brake driver 78 along with the brake components 63 64 65 69 74 5 Inspect parts as follows replace if necessary A Inspec...

Page 10: ...s in the brake drum 17 and a gear puller to remove the brake drum 7 Inspect parts as follows replace if necessary A Inspect the brake shoes 6 for wear If the shoe linings are worn flush with the rivet...

Page 11: ...removing capscrews 24 and 25 nuts 12 and washers 13 2 Use the hoist to lift the output shaft 37 bushings 21 keys 36 roll pin 41 and gear assembled items 12 13 28 35 and 40 out of the housing 39 3 Rem...

Page 12: ...TRUCTIONS GEAR INSPECTION INSTRUCTIONS Check gear wear by removing the cover and visually inspecting the bronze gear If the gear is worn such that there is no visible land on the throat of the gear be...

Page 13: ...in Press a new oil seal 19 into the end cap 45 Attach the end cap 45 to the housing 39 with six capscrews 18 using gasket 11 3 Install the keys 36 into the output shaft 37 4 Bolt the gear 28 to the ca...

Page 14: ...44 Next install clutch driver assembly 65 69 74 78 onto the coupler 66 3 With the retaining ring 69 on the driver 78 Install the stator plates 63 and friction discs 64 starting with a stator plate an...

Page 15: ...rate Check the flow rate and increase if necessary b Hydraulic motor worn out Replace the motor Cable drum won t free spool a Winch not mounted squarely Check mounting and confirm that the winch is m...

Page 16: ...1 23875 CAM 16 6 939261 CAPSCREW 17 1 29503 BRAKE DRUM 18 4 28578 CAPSCREW 19 1 20232 SEAL 20 2 20732 BALL BEARING 21 2 20710 BUSHING 22 1 12079 BUSHING 23 3 21128 GREASE ZERK 24 2 20270 CAPSCREW 25...

Page 17: ...20728 THRUST WASHER 53 1 20712 CLUTCH 54 1 939266 BUSHING 55 1 20716 END BRACKET 56 1 1125 CLUTCH THROWOUT 57a 1 43632 MOTOR RUFNEK 15 57b 1 40272 MOTOR MODEL 10 58 2 13529 CAPSCREW 59 1 40147 GASKET...

Page 18: ...0 53 42 7 16 20 55 41 33 78 58 47 1 2 13 76 57 45 106 80 64 1 2 20 85 64 51 120 90 72 9 16 12 109 82 65 153 115 92 9 16 18 122 91 73 172 129 103 5 8 11 150 113 90 212 159 127 5 8 18 170 128 102 240 18...

Page 19: ...19 CLUTCH INSPECTION CLUTCH INSPECTION CLUTCH INSPECTION CLUTCH INSPECTION...

Page 20: ...20 ISOMETRIC DR ISOMETRIC DR ISOMETRIC DR ISOMETRIC DRAWING AWING AWING AWING FOR RUFNEK BRAKE AND HYDRAULIC MOTOR ASSEMBLIES SEE PAGE 18...

Page 21: ...TOR VIEWS RUFNEK BRAKE AND HYDRAULIC MOTOR VIEWS RUFNEK BRAKE AND HYDRAULIC MOTOR VIEWS RUFNEK BRAKE AND HYDRAULIC MOTOR VIEWS HYDRAULIC MOTOR RUFNEK BRAKE TWG PO Box 1130 Jenks OK 74037 1130 USA Phon...

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