TuffStuff CHL-610WS Owner'S Manual Download Page 10 | Manualshive

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Cable Inspection

WARNING:

THE FOLLOWING CONDITIONS MAY INDICATE A WORN CABLE. REPLACE IMMEDIATELY.

IMPORTANT NOTE:

DAMAGED OR WORNED CABLE (AS SHOWN ABOVE) MAY DAMAGE THE PULLEY(S). YOU MUST INSPECT
THE PULLEYS AT THIS TIME FOR WEAR AND TEAR. REPLACE IF NEEDED.

“NECKING”, STRECHED CABLE COVERING

A TEAR IN THE CABLE COVER

CABLE END SLIPPING OUT

A CRACK IN THE CABLE COVER

A BREAK ON THE CABLE

10

CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600

www.tuffstuffi tness.com

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Summary of Contents for CHL-610WS

Page 1: ...rsonnel supervision and correct usage of the equipment 4 Provide scheduled inspection maintenance repairs and must be performed byTFI Authorized Dealer or a service company approved byTFI 5 Must use o...

Page 2: ...re not intended to cover all details or variations possible with equipment or to cover every contingency that may be met in conjunction with assembly installation operation maintenance or troubleshoot...

Page 3: ...610WS Attached to CSM 600 L 79 X W 80 X H 84 CHL 610WS WEIGHT 435 lbs MAX LOAD WEIGHT LIMIT 200 lbs Overhead Specifications 3 CHL 610WS High Low Pulley w 200 Lbs Weight Stack for CSM 600 www tuffstuff...

Page 4: ...ad ALL Danger Warning Caution labels posted on the machine 92 78 79 80 80 80 81 81 81 82 83 83 84 85 86 87 88 89 91 91 91 93 4 CHL 610WS High Low Pulley w 200 Lbs Weight Stack for CSM 600 www tuffstuf...

Page 5: ...Carefully read ALL Danger Warning Caution labels posted on the machine 78 79 82 86 91 80 92 81 83 84 85 5 CHL 610WS High Low Pulley w 200 Lbs Weight Stack for CSM 600 www tuffstuffitness com...

Page 6: ...unit You should have received it along with this Owners Manual If you did not receive this Sign with your order you can obtain one at no cost to you from TuffStuff Fitness by contacting our service d...

Page 7: ...byTFI Authorized Dealer or Professional Service Company approved byTFI 3 Make sure each machine is set up and operated on a solid level surface Do not install equipment on an uneven surface 4 Provide...

Page 8: ...t failure and serious injuries to the users Symbols Description RequiredTools The basic tools that you will need to assemble the CHL 610WS but are not limited to 7 16 9 16 3 4 CombinationWrenches Ratc...

Page 9: ...orizedDealerora ProfessionalServiceCompanyapprovedbyTFI Keepaservicelogofallmaintenanceandrepairactivities Extracopiescanbedownloaded fromourwebsitewww tuffstuffitness com INSPECTION MAINTENANCE RECOR...

Page 10: ...AS SHOWN ABOVE MAY DAMAGE THE PULLEY S YOU MUST INSPECT THE PULLEYS AT THIS TIME FOR WEAR AND TEAR REPLACE IF NEEDED NECKING STRECHED CABLE COVERING A TEAR IN THE CABLE COVER CABLE END SLIPPING OUT A...

Page 11: ...BER WASHER 1 7 8 ID X 4 1 4 OD X 9 16 TK Step 1a Remove List Item Qty Description 21 1 TOP CROSS BRACE 32 2 HEX HEAD CAP SCREW GR 5 Z P 1 2 13 X 4 3 4 36 4 FLAT WASHER SAE Z P 1 2 40 2 NYLON INSERT LO...

Page 12: ...ECTOR POST LT 5 1 SELECTOR POST RT 10 1 CARRIAGE LT ASSEMBLY 11 1 CARRIAGE RT ASSEMBLY Step 2 Note Position reference numbers facing toward the front of the unit 12 CHL 610WS High Low Pulley w 200 Lbs...

Page 13: ...TTERN LOCK NUT Z P 3 8 16 Note It is strongly recommended that two people participate in this assembly step Step 3 Note Position reference numbers facing toward the front of the unit Note Some parts h...

Page 14: ...IN PATTERN LOCK NUT Z P 3 8 16 Step 4 Note It is strongly recommended that two people participate in this assembly step Note Some parts have been removed for Clarity Loosely Tighten 70 Loosely Tighten...

Page 15: ...2 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 3 1 2 42 4 FLAT WASHER SAE Z P 3 8 46 2 NYLON INSERT THIN PATTERN LOCK NUT Z P 3 8 16 Note Some parts have been removed for Clarity 100 Fully Tighten Wrench tig...

Page 16: ...P 3 8 16 X 3 5 32 42 20 FLAT WASHER SAE Z P 3 8 46 10 NYLON INSERT THIN PATTERN LOCK NUT Z P 3 8 16 1 1 LOWER BASE FRAME ASSEMBLY 8 1 REINFORCEMENT PLATE W PULLEY BKTS ASM 54 1 ADJUSTABLE FOOT SUPPOR...

Page 17: ...NYLON INSERT THIN PATTERN LOCK NUT Z P 3 8 16 20 1 10 LB TOP PLATE W 22 SLTR BAR 19 BLK WTS ASSY 57 19 10 LB STEEL WEIGHT PLATE BLK 4 9 16 X 9 7 16 ASM Note Some parts have been removed for Clarity N...

Page 18: ...TERN LOCK NUT Z P 3 8 16 36 2 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 3 2 1 TOP GUIDE ROD RETAINER ASSEMBLY Note Some parts have been removed for Clarity Note It is strongly recommended that two people p...

Page 19: ...RN LOCK NUT Z P 3 8 16 1 1 LOWER BASE FRAME ASSEMBLY Note It is strongly recommended that two people participate in this assembly step Note Some parts have been removed for Clarity 100 Fully Tighten W...

Page 20: ...5 Gently remove application tape and rub each label firmly against the weight stack 6 Once this is complete repeat this procedure for Top Plate label 7 Allow labels to stand for 2 days to allow adhesi...

Page 21: ...Z P 3 8 46 8 NYLON INSERT THIN PATTERN LOCK NUT Z P 3 8 16 6 2 TOP SWIVEL PULLEY BRACKET ASSEMBLY 7 1 LAT HOLDER ASSEMBLY Note Some parts have been removed for Clarity Note It is strongly recommended...

Page 22: ...HEAD CAP SCREW GR 5 Z P 3 8 16 X 1 3 4 42 20 FLAT WASHER SAE Z P 3 8 46 10 NYLON INSERT THIN PATTERN LOCK NUT Z P 3 8 16 10 1 CARRIAGE LT ASSEMBLY 11 1 CARRIAGE RT ASSEMBLY 13 2 FLOATING ADJUSTABLE P...

Page 23: ...5 8 LINK 3 16 CABLE 75 1 CABLE STOPPER SHELL 1 1 2 X 1 3 4 76 1 OVAL HEAD SCREW Z P 10 32 X 1 1 8 14 1 FLOATING DOUBLE PULLEY BRACKET LT Note Some parts have been removed for Clarity Step 13 Lat Cable...

Page 24: ...K 3 16 CABLE 75 1 CABLE STOPPER SHELL 1 1 2 X 1 3 4 76 1 OVAL HEAD SCREW Z P 10 32 X 1 1 8 15 1 FLOATING DOUBLE PULLEY BRACKET RT Note Some parts have been removed for Clarity Step 14 Continue Lat Cab...

Page 25: ...1 CABLE STOPPER SHELL 1 1 2 X 1 3 4 76 1 OVAL HEAD SCREW Z P 10 32 X 1 1 8 33 1 SHOULDER BOLT ALLOY 3 8 X 3 4 45 1 NYLON INSERT LOCK NUT Z P 5 16 18 13 1 FLOATING ADJUSTABLE PULLEY BRACKET ASM Note So...

Page 26: ...CABLE STOPPER SHELL 1 1 2 X 1 3 4 76 1 OVAL HEAD SCREW Z P 10 32 X 1 1 8 33 1 SHOULDER BOLT ALLOY 3 8 X 3 4 45 1 NYLON INSERT LOCK NUT Z P 5 16 18 13 1 FLOATING ADJUSTABLE PULLEY BRACKET ASM Note Som...

Page 27: ...NUT Z P 5 16 18 47 1 FINISHED HEX NUT Z P 1 2 13 61 1 SPLIT HEX TAP BOLT GR 5 B O 1 2 13 X 3 1 2 74 1 7 8 RD X 1 5 8 LINK 3 16 CABLE 75 1 CABLE STOPPER SHELL 1 1 2 X 1 3 4 76 1 OVAL HEAD SCREW Z P 10...

Page 28: ...NUT Z P 5 16 18 47 1 FINISHED HEX NUT Z P 1 2 13 61 1 SPLIT HEX TAP BOLT GR 5 B O 1 2 13 X 3 1 2 74 1 7 8 RD X 1 5 8 LINK 3 16 CABLE 75 1 CABLE STOPPER SHELL 1 1 2 X 1 3 4 76 1 OVAL HEAD SCREW Z P 10...

Page 29: ...USS Z P 1 4 9 1 WEIGHT SHIELD ASSEMBLY Note Some parts have been removed for Clarity Note It is strongly recommended that two people participate in this assembly step 100 Fully Tighten Wrench tighten...

Page 30: ...ep Step 20 Proceed to inspect align and wrench tighten ALL hardware assemblies specially those left loosely fasten making sure the unit is assembled square and perpendicular 100 Fully Tighten 30 CHL 6...

Page 31: ...8 3 25 LOW ROW CABLE 0 UP8330 2 73 URETHANE BUMPER 1 3 4 BNH0229 1 26 NYLON ANKLE STRAP BNH3203 1 74 7 8 RD X 1 5 8 LINK 3 16 CABLE BNH4232 6 27 CONTOUR ERGO HANDLE LONG STRAP BNH2738 2 75 CABLE STOPP...

Page 32: ...1 7 LAT HOLDER ASSEMBLY 0 UP5212X1 1 23 LAT CABLE ASSEMBLY 0 UP8328X1 1 8 REINFORCEMENT PLATE W PULLEY BKTS ASM 0 UP8325X1 1 24 HIGH LOW CABLE ASSEMBLY 0 UP8329X1 2 9 WEIGHT SHIELD ASSEMBLY 0 UP5215X...

Page 33: ...Pre Assembled Components 33 CHL 610WS High Low Pulley w 200 Lbs Weight Stack for CSM 600 www tuffstuffitness com...

Page 34: ...Pre Assembled Components 34 CHL 610WS High Low Pulley w 200 Lbs Weight Stack for CSM 600 www tuffstuffitness com...

Page 35: ...Pre Assembled Components 35 CHL 610WS High Low Pulley w 200 Lbs Weight Stack for CSM 600 www tuffstuffitness com...

Page 36: ...en warranty is the final complete and exclusive agreement of the parties with respect to the quality or performance of the equipment and no action for breach of this written warranty or any implied wa...

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