TuffStuff CG-9516 Owner'S Manual Download | Manualshive

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CG-9516 Leg Press

www.tuff stuffi

tness.com

12

Cable Inspection

WARNING:

THE FOLLOWING CONDITIONS MAY INDICATE A WORN CABLE. REPLACE IMMEDIATELY.

IMPORTANT NOTE:

DAMAGED OR WORN CABLE (AS SHOWN ABOVE) MAY DAMAGE THE PULLEY(S). YOU MUST INSPECT THE
PULLEYS AT THIS TIME FOR WEAR AND TEAR. REPLACE IF NEEDED.

“NECKING”, STRETCHED CABLE COVERING

A TEAR IN THE CABLE COVER

CABLE END SLIPPING OUT

A CRACK IN THE CABLE COVER

A BREAK ON THE CABLE

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Summary of Contents for CG-9516

Page 1: ...ions Danger Warning and Caution labels affixed on the machine to their customers users 2 Equipment to be installed byTFI Authorized Dealer or a service company approved byTFI 3 Provide trained personn...

Page 2: ...pt responsibility for any errors in or omission from the information given Should additional information be required or should situations arise that are not covered by this owner s manual the matter s...

Page 3: ...www tuffstuffitness com CG 9516 Leg Press 3 3 Overhead Specifications L 77 X W 52 X H 88 MAX LOAD WEIGHT LIMIT 200 lbs...

Page 4: ...www tuffstuffitness com 4 CG 9516 Leg Press Carefully read ALL Danger Warning Caution labels posted on the machine 96 95 90 90 104 98 108 109 98 99 101 110 92 97 103 107 108...

Page 5: ...www tuffstuffitness com 5 CG 9516 Leg Press Carefully read ALL Danger Warning Caution labels posted on the machine 95 91 93 100 94 106 102 105 107 107...

Page 6: ...www tuffstuffitness com 6 CG 9516 Leg Press Carefully read ALL Danger Warning Caution labels posted on the machine 96 95 91 90 93 104 98 99 100 101 94 106 102 110...

Page 7: ...plain view of the unit You should have received it along with this Owner s Manual If you did not receive this Facility Sign with your order you can obtain one at no cost to you from TuffStuff Fitness...

Page 8: ...CG 9516 Leg Press www tuffstuffitness com 8 Anchoring Unit Holes on frame are provided for anchoring the unit to the floor See anchoring hole location below...

Page 9: ...ional Service Company approved byTFI 3 Make sure each machine is set up and operated on a solid level surface Do not install equipment on an uneven surface 4 Anchoring of equipment must be completed a...

Page 10: ...s indicated in the instructions and illustration NOTE With so many assembled parts proper alignment and adjustment is critical While tightening the nuts and bolts be sure to leave room for final adjus...

Page 11: ...andrubbergrip TFIrecommendsyoumaintainaservicecontractwithaTFIAuthorizedDealerora ProfessionalServiceCompanyapprovedbyTFI Keepaservicelogofallmaintenanceandrepairactivities Extracopiescanbedownloaded...

Page 12: ...RN CABLE REPLACE IMMEDIATELY IMPORTANT NOTE DAMAGED OR WORN CABLE AS SHOWN ABOVE MAY DAMAGE THE PULLEY S YOU MUST INSPECT THE PULLEYS AT THIS TIME FOR WEAR AND TEAR REPLACE IF NEEDED NECKING STRETCHED...

Page 13: ...16 2 46 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 1 8 48 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 3 2 52 NYLON INSERT THIN PATTERN LOCK NUT Z P 3 8 16 2 75 SPLIT LOCK WASHER Z P 3 8 8 Step 1 100 Fully Tighten...

Page 14: ...CG 9516 Leg Press www tuffstuffitness com 14 10 10 4 Step 2 Assembly List Item Description Qty 4 CARRIAGE 1 10 LINEAR SHAFT 2 Step 2...

Page 15: ...7 Step 3 Step 3 Assembly List Item Description Qty 42 FLAT WASHER Z P 3 8 ID X 1 1 2 OD X 3 16 2 47 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 1 1 4 2 75 SPLIT LOCK WASHER Z P 3 8 2 LooselyTighten Loosely t...

Page 16: ...SAE Z P 3 8 2 50 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 5 2 42 FLAT WASHER Z P 3 8 ID X 1 1 2 OD X 3 16 2 47 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 1 1 4 2 52 NYLON INSERT THIN PATTERN LOCK NUT Z P 3 8 1...

Page 17: ...DLES 1 38 FLAT HEAD SOCKET CAP SCREW Z P 3 8 16 X 2 3 4 2 40 FLAT WASHER SAE Z P 3 8 4 42 FLAT WASHER Z P 3 8 ID X 1 1 2 OD X 3 16 2 48 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 3 2 52 NYLON INSERT THIN PA...

Page 18: ...CG 9516 Leg Press www tuffstuffitness com 18 80 7 7 47 40 75 25 24 80 18 Step 6 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step...

Page 19: ...o stand for 2 days to allow adhesive to cure fully 8 Open the lube package provided and apply a thin film of lubricant around the first 3 inches of the guide rods above the top plate 9 After the cable...

Page 20: ...CG 9516 Leg Press www tuffstuffitness com 20 25 114 83 82 9 81 36 73 3 76 9 9 Step 7 Cable Routing...

Page 21: ...1 33 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 4 1 2 1 36 FINISHED HEX NUT Z P 1 2 13 1 40 FLAT WASHER SAE Z P 3 8 4 52 NYLON INSERT THIN PATTERN LOCK NUT Z P 3 8 16 2 73 SPLIT LOCK WASHER Z P 1 2 1 76 CLE...

Page 22: ...Step 8 Step 8 Assembly List Item Description Qty 21 WEIGHT SHIELD FRONT 75 3 8 1 22 WEIGHT SHIELD REAR 75 3 8 1 37 FLAT HEAD SOCKET CAP SCREW Z P M6 1 0 X 50 1 58 PLASTIC SHROUD LID 1 100 Fully Tight...

Page 23: ...ep 9 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step Step 9 Assembly List Item Description Qty 2 BACK PAD 1 17 SEAT PAD 1 40 FLAT WASHER SAE Z P 3 8 4 47 HEX HEAD CAP SCREW GR...

Page 24: ...H PERFORMANCE 1 5 X 1 250 LABEL INSPECTIONS RECOMMENDED INSPECTION LABEL NUMBERS 10 200 LBS KGS 7 8 X 3 YELLOW BLACK LABEL SCHEDULE REPLACEMENT PARTS LABEL TFI 4 HIGH X 4 23 WIDE BLUE AND CHROME LABEL...

Page 25: ...www tuffstuffitness com CG 9516 Leg Press 25 87 21 57 11 57 8 34 26 66 75 27 40 31 35 31 40 27 40 52 86 23 52 79 Pre Assembled Components 23 UP8874X1 8 UP8863X1 11 UP8866X2 21 UP8518X1...

Page 26: ...CG 9516 Leg Press www tuffstuffitness com 26 Pre Assembled Components 4 UP8860X1...

Page 27: ...www tuffstuffitness com CG 9516 Leg Press 27 Pre Assembled Components 67 68 58 35 12 85 73 36 89 57 57 3 58 BNH3393X1 12 UP8867X1...

Page 28: ...ss com 28 50 47 75 42 54 40 11 52 40 47 17 RailWheel Replacement DISCONNECT CABLE HERE AND SET ASIDE NOTE 1 HAVE ONE PERSON HOLD THE LINEAR SHAFTS WHILE YOU REMOVE THE LINEAR SHAFT HOUSING AND THEN SL...

Page 29: ...eg Press 29 RailWheel Replacement Step 3 39 45 20 39 73 43 45 73 39 45 64 63 63 63 64 63 39 73 45 43 73 20 Step 4 INSTALLATION IS THE REVERSE OF REMOVAL DO NOT INSTALL THE SEAT PAD UNTIL COMPLETING RA...

Page 30: ...com 30 STEP 6 LOOSEN SCREW STEP 1 LOOSEN SCREW STEP 2 LOOSEN NUT STEP 3 LOOSEN SCREW STEP 5 LOOSEN NUT STEP 4 LOOSEN SCREW NOTE 1 REPEAT THESE STEPS ON A NEEDED BASIS WHEN THE CARRIAGE FEELS LOOSE ON...

Page 31: ...LY SCREW BACK IN UNTIL YOU FEEL THE WHEELS HAVE COME INTO CONTACT WITH THE LINEAR SHAFTS ROLL THE CARRIAGE BACK AND FORTH TO TEST FOR SMOOTHNESS IF IT ROLLS SMOOTHLY YOU MAY PROCEED TO NEXT STEP IF NO...

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