TuffStuff CG-9516, Owner'S Manual

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CG-9516 Leg Press www.tuff stuffi tness.com 24
Parts List
REV1
Item ȱ No. Description Rev. Part ȱ No. Qty. Item ȱ No. Description Rev. Part ȱ No. Qty.
1
ADJUSTABLE ȱ TUBE
0 UP8857 1 59
BNH1874 2
2
BACK ȱ PAD
0 UP8858 1 60
BNH3359 1
3
CABLE ȱ ADJUSTER
0 UP8859 1 61
BNH3374 1
4 CARRIAGE 0 UP8860 1 62
BNH0181 1
5
CROSS ȱ BRACE
0 UP8861 1 63
BNH2472 4
6
FOOT ȱ PLATE
0 UP8862 1 64
BNH4320 2
7 GUIDE ȱ ROD ȱ 3/4 ȱ RD ȱ X ȱ 76 ȱ 1/4 ȱ 0 UP8511 2 65
BNH1716 1
8
HANDLES
0 UP8863 1 66
BNH3340 2
9
LEG ȱ PRESS ȱ CABLE ȱ
0 UP8864 1 67
BNH3394 1
10
LINEAR ȱ SHAFT
0 UP8865 2 68
BNH3395 1
11
LINEAR ȱ SHAFT ȱ HOUSING
0 UP8866 1 69
BNH0066 1
12
MAIN
ȱ
FRAME
0 UP8867 1 70
BNH0704 2
13
PLATE
ȱ
1/4
ȱ
X
ȱ
2
ȱ
3/4
ȱ
RD
0 UP8868 1 71
BNH3138 1
14 RAIL ȱ WHEEL ȱ AXLE 0 UP8869 1 72 BNH2088 1
15 REAR
ȱ
CROSS
ȱ
BRACE 0 UP8875 1 73 BNH0572 8
16 RELEASE
ȱ
HANDLE 0 UP8870 1 74 BNH3337 1
17
SEAT ȱ PAD
0 UP8871 1 75
BNH2520 17
18 SELECTOR ȱ PIN ȱ W/COIL ȱ 3/8 ȱ X4 ȱ GOLD ȱ KNOB 0 UP3035 1 76
BNH3727 1
19
SIDE ȱ COVER ȱ PLATE ȱ LT
0 UP8872 1 77
BNH0229 2
20
SIDE ȱ COVER ȱ PLATE ȱ RT
0 UP8873 1 78
BNH3059 1
21
WEIGHT ȱ SHIELD ȱ FRONT ȱ 75 ȱ 3/8 Ȉ
0 UP8518 1 79
BNH3662 1
22
WEIGHT ȱ SHIELD ȱ REAR ȱ 75 ȱ 3/8 Ȉ
0 UP8519 1 80
BNH0068 4
23
WEIGHT ȱ STACK ȱ FRAME
0 UP8874 1 81
BNH2977 1
24
BNH4345 19
82
BNH3308 1
25
BNH1982 1
83
BNH2392 1
26
BNH3082 2
84
BNH2298 1
27
BNH0553 3
85
BNH3363 1
28
BNH0528 2
86
BNH3351 1
29
BNH2106 1
87
BNH1724 1
30
BNH2034 1
88
BNH0514 1
31
BNH2040 3
89
BNH3362 1
32
BNH2041 1
90
BNH2967 2
33
BNH2052 1
91
BNH2912 1
34
BNH2033 2
92
BNH3172 1
35
BNH3323 4
93
BNH3181 1
36 BNH0206 2 94 BNH3146 1
37 BNH3705 1 95 BNH3145 2
38 BNH2229 2 96 BNH3088 1
39
BNH2031 6
97
BNH3196 1
40
BNH2030 32
98
BNH2924 2
41
BNH2105 1
99
BNH3113 1
42
BNH3343 8
100
BNH2916 1
43
BNH2171 2
101
BNH2925 1
44
BNH2046 2
102
BNH3137 1
45
BNH2101 4
103
BNH4069 1
46
BNH2037 8
104
BNH3135 1
47
BNH2038 8
105
BNH3699 1
48
BNH2046 6
106
BNH3147 2
49
BNH0575 1
107
BNH3089 4
50
BNH2051 2
108
BNH2909 2
51
BNH0372 1
109
BNH2926 1
52
BNH2026 13
110
BNH3134 1
53
BNH0506 1
111
BNH3708 1
54
BNH3349 2
112
BNH3698 1
55
BNH1500 1
113
BNH2028 2
56
BNH3360 1
114
BNH2056 1
57
BNH2398 6
115
BNH0375 1
58 BNH3393 1 116 BNH0373 1
ITEM
ȱ
NO. DESCRIPTION REV. PART
ȱ
NO. QTY.ITEM
ȱ
NO. DESCRIPTION REV. PART
ȱ
NO. QTY.
*4 CARRIAGE 0 UP8860X1 1 *21
WEIGHT ȱ SHIELD ȱ FRONT ȱ 75 ȱ 3/8 Ȉ
0 UP8518X1 1
*8
HANDLES
0 UP8863X1 1 *23
WEIGHT ȱ STACK ȱ FRAME
0 UP8874X1 1
*11
LINEAR ȱ SHAFT ȱ HOUSING
0 UP8866X2 1 *58
BNH3393X1
1
*12 MAIN ȱ FRAME 0 UP8867X1 1
HEX ȱ KEY ȱ ALLOY ȱ 5/32 Ȉ
HEX ȱ KEY ȱ ALLOY ȱ 4 ȱ MM
BUTTON ȱ HEAD ȱ SOCKET ȱ CAP ȱ SCREW ȱ GR Ȭ 8 ȱ Z/P ȱ 1/4 Ȭ 20 ȱ X ȱ 3/8
NYLON ȱ INSERT ȱ LOCK ȱ NUT ȱ Z/P ȱ 3/8 Ȭ 16
NYLON ȱ INSERT ȱ LOCK ȱ NUT ȱ Z/P ȱ 5/16 Ȭ 18
HEX ȱ KEY ȱ ALLOY ȱ 1/4 Ȉ
LABEL
Ȭ
TFI
ȱ
SERIAL
ȱ
NO.
ȱ
2.5
ȱ
X
ȱ
1.5
LABEL
Ȭ
WARNING
ȱ
ANCHOR
ȱ
BOLT,
ȱ
2
ȱ
X
ȱ
1
ȱ
1/4
Ȉȱ
LABEL
Ȭ
WARNING
ȱ
KEEP
ȱ
BODY,
ȱ
HANDS...
ȱ
1
ȱ
1/2
ȱ
X
ȱ
2
ȱ
5/8
LABEL
Ȭ
WARNING
ȱ
KEEP
ȱ
BODY,
ȱ
HANDS...
ȱ
1X2
Ȭ
5/8
LABEL
Ȭ
WARNING_SERIOUS
ȱ
INJURY
ȱ
OR
ȱ
DEATH
LABEL Ȭ IMPORTANT ȱ FOR ȱ SMOOTH ȱ PERFORMANCE... ȱ 1.5 ȱ X ȱ 1.250
LABEL Ȭ INSPECTIONS ȱ RECOMMENDED ȱ INSPECTION…
LABEL Ȭ NUMBERS ȱ 10 Ȭ 200 ȱ LBS/KGS ȱ 7/8 ȱ X ȱ 3 ȱ YELLOW ȱ & ȱ BLACK
LABEL Ȭ SCHEDULE ȱ REPLACEMENT ȱ PARTS…
LABEL Ȭ TFI ȱ 4 ȱ HIGH ȱ X ȱ 4.23 ȱ WIDE ȱ BLUE ȱ AND ȱ CHROME
LABEL Ȭ DANGER ȱ USE ȱ THIS ȱ EQUIP. ȱ ONLY ȱ (COMM. ȱ LINE) ȱ 1.5 ȱ X ȱ 2.375
LABEL Ȭ EXERCISE ȱ CHART
LABEL Ȭ IMPORTANT ȱ ADJUST ȱ CABLE ȱ TENSION ȱ HERE
LABEL Ȭ IMPORTANT ȱ CHECK ȱ CABLES
LABEL Ȭ IMPORTANT ȱ FOR ȱ SMOOTH ȱ PERFORMANCE...
LABEL Ȭ CAUTION ȱ CHECK ȱȱ PULL Ȭ PIN ȱ IS ȱ FULLY... ȱ 1 ȱ 1/2 ȱ X ȱ 1 ȱ 3/8
LABEL Ȭ CG Ȭ 9500 ȱ SERIES ȱ PANTONE ȱ ON ȱ CHROME ȱ BASE ȱ 1.375 ȱ X ȱ 12.75
LABEL Ȭ COMMERCIAL ȱ WARRANTY
LABEL Ȭ DANGER ȱ CHECK ȱ RETAINING ȱ NUT... ȱȱ 1.5 ȱ X ȱ 1
LABEL Ȭ DANGER ȱ DO ȱ NOT ȱ LEAN ȱ AGAINST, ȱ 1.75X2.375
U
Ȭ
STYLE
ȱ
TAPPED
ȱ
HOLE
ȱ
NUT
ȱ
M6
EDGE
ȱ
PROTECTOR
ȱ
CHROME
ȱ
11
ȱ
GA
RUBBER
ȱ
BUMPER
ȱ
W/WASHER
ȱ
3/8
ȱ
X
ȱ
1
ȱ
1/2
LEVER ȱ ADJUSTMENT
LABEL Ȭȱ CAUTION ȱ ADJUST ȱ LEVELER
SPLIT ȱ BOLT ȱ GR Ȭ 8 ȱ Z/P ȱ 1/2 Ȭ 13 ȱ X ȱ 3 ȱ 1/2 ȱ (RND ȱ CUT)
BLACK ȱ NYLON ȱ BUMPER
SHOULDER ȱ BOLT ȱ Z/P ȱ 3/8 ȱ X ȱ 3/4
NYLON
ȱ
PULLEY
ȱ
3/8
ȱ
X
ȱ
1
ȱ
X
ȱ
6
ȱ
BLACK
LEVER
ȱ
ADJUSTMENT
ȱ
NUT
CLEVIS ȱ BRACKET ȱ 24MM ȱ RD ȱ X ȱ 43MM
URETHANE ȱ BUMPER ȱ 1 ȱ 3/4
YELLOW ȱ GRIP ȱ 1/2 ȱ X ȱ 4 ȱ
LEVELER
RUBBER ȱ DONUT ȱ 3/4 ȱ X ȱ 2 ȱ 1/2
FACILITY ȱ SIGN ȱ BE ȱ ALERT! ȱ THE ȱ FITNESS ȱ EQUIPMENT
SOCKET ȱ SET ȱ SCREW ȱ Z/P ȱ 10 Ȭ 32 ȱ X ȱ 1/8
SPLIT ȱ LOCK ȱ WASHER ȱ Z/P ȱ 1/2 Ȉ
SPLIT ȱ LOCK ȱ WASHER ȱ Z/P ȱ 1/4
SPLIT ȱ LOCK ȱ WASHER ȱ Z/P ȱ 3/8 Ȉ
ALUMINUM ȱ INSERT ȱ CAP ȱ 1 ȱ X ȱ 2
PLASTIC ȱ INSERT ȱ CAP ȱ 2 Ȉȱ SQ ȱ 10 Ȭ 14 ȱ GA ȱ W/NOTCH
ALUMINUM ȱ INSERT ȱ CAP ȱ ELLIPTICAL ȱ 100MM ȱ X ȱ 50MM
PLASTIC ȱ SHROUD ȱ LID
PLASTIC ȱ TUBE ȱ GLIDE ȱ 2 ȱ X ȱ 1 ȱ X ȱ 8 ȱ (HF1651600)
PULL ȱ PIN ȱ AXLE ȱ 1/2 ȱ X ȱ 2 ȱ 9/16
PULL ȱ PIN ȱ LIGHT ȱ SPRING ȱ 17/32 ȱ X ȱ 1 ȱ 1/4 ȱ K Ȭ 105
PULL ȱ PIN ȱ NUT ȱ 25/64 ȱ X ȱ 3/4 Ȭ 10 ȱ K Ȭ 103
RAIL
ȱ
WHEEL
ȱ
.50
ȱ
X
ȱ
2.16
ȱ
RD
ȱ
X
ȱ
2.52
RAIL
ȱ
WHEEL
ȱ
.50
ȱ
X
ȱ
2.16
ȱ
RD
ȱ
X
ȱ
2.52
ȱ
(1
ȱ
BUSHING)
ȱ
RUBBER
ȱ
FOOT
ȱ
PLATE
ȱ
COVER
RUBBER
ȱ
GRIP
ȱ
1.1875
ȱ
ID
ȱ
X
ȱ
.125
ȱ
X
ȱ
11
SHROUD ȱ LID ȱ RUBBER ȱ MAT ȱ LG
SHROUD ȱ LID ȱ RUBBER ȱ MAT ȱ SMALL
SINGLE ȱ STRAND ȱ CONNECTING ȱ LINK ȱ #40
SUPER ȱ LUBE ȱ TEFLON ȱ LUBRICANT ȱ 82340
HEX
ȱ
HEAD
ȱ
CAP
ȱ
SCREW
ȱ
GR
Ȭ
5
ȱ
Z/P
ȱ
3/8
Ȭ
16
ȱ
X
ȱ
5
HEX
ȱ
KEY
ȱ
ALLOY
ȱ
3/32
Ȉ
NYLON
ȱ
INSERT
ȱ
THIN
ȱ
PATTERN
ȱ
LOCK
ȱ
NUT
ȱ
Z/P
ȱ
3/8
Ȭ
16
NYLON ȱ PULLEY ȱ 3/8 ȱ X ȱ 1 ȱ X ȱ 4 ȱ 1/2 ȱ BLACK
OVAL ȱ WASHER ȱ Z/P ȱ 3/8 Ȉ
HEX ȱ HEAD ȱ CAP ȱ SCREW ȱ GR Ȭ 5 ȱ Z/P ȱ 1/2 Ȭ 13 ȱ X ȱ 4 ȱ 1/4
HEX ȱ HEAD ȱ CAP ȱ SCREW ȱ GR Ȭ 5 ȱ Z/P ȱ 3/8 Ȭ 16 ȱ X ȱ 1
HEX ȱ HEAD ȱ CAP ȱ SCREW ȱ GR Ȭ 5 ȱ Z/P ȱ 3/8 Ȭ 16 ȱ X ȱ 1 ȱ 1/4
HEX
ȱ
HEAD
ȱ
CAP
ȱ
SCREW
ȱ
GR
Ȭ
5
ȱ
Z/P
ȱ
3/8
Ȭ
16
ȱ
X
ȱ
3
HEX
ȱ
KEY
ȱ
ALLOY
ȱ
7/32
Ȉ
FLAT ȱ WASHER ȱ SAE ȱ Z/P ȱ 3/8 Ȉ
FLAT ȱ WASHER ȱ USS ȱ Z/P ȱ 1/4 Ȉ
FLAT ȱ WASHER ȱ Z/P ȱ 3/8 ȱ ID ȱ X ȱ 1 ȱ 1/2 ȱ OD ȱ X ȱ 3/16
HEX ȱ HEAD ȱ CAP ȱ SCREW ȱ GR Ȭ 5 ȱ Z/P ȱ 1/2 Ȭ 13 ȱ X ȱ 1 ȱ 1/2
HEX ȱ HEAD ȱ CAP ȱ SCREW ȱ GR Ȭ 5 ȱ Z/P ȱ 3/8 Ȭ 16 ȱ X ȱ 3
ELLIPTICAL ȱ RUBBER ȱ SHOE
FINISHED ȱ HEX ȱ NUT ȱ Z/P ȱ 1/2 Ȭ 13
FLAT ȱ HEAD ȱ SOCKET ȱ CAP ȱ SCREW ȱ Z/P ȱ M6 Ȭ 1.0 ȱ X ȱ 50
FLAT ȱ HEAD ȱ SOCKET ȱ CAP ȱ SCREW ȱ Z/P ȱ 3/8 Ȭ 16 ȱ X ȱ 2 ȱ 3/4
FLAT ȱ WASHER ȱ SAE ȱ Z/P ȱ 1/2 Ȉ
PRE ȱ ASSEMBLED ȱ COMPONENTS
PLASTIC ȱ SHROUD ȱ LID
CG-9516
Parts List
10 ȱ LB ȱ STEEL ȱ WEIGHT ȱ PLATE ȱ BLACK ȱ 4 ȱ X ȱ 10
10 ȱ LB ȱ TOP ȱ PLATE ȱ W/ADJUSTABLE ȱ SELECTOR ȱ BAR
ALUMINUM
ȱ
CAP
ȱ
1.040
Ȉȱ
RD
ȱ
(026
Ȭ
01M0937)
BLACK
ȱ
NYLON
ȱ
PULLEY
ȱ
3/8
ȱ
X
ȱ
1
ȱ
X
ȱ
3
ȱ
1/2
ȱ
(P
Ȭ
35375
Ȭ
H)
BRONZE
ȱ
BUSHING
ȱ
SAE
ȱ
841
ȱ
(302033)
ȱ
.502X.628
ȱ
X
ȱ
1/2
ȱ
X
ȱ
7/8
ȱ
X
ȱ
1/8
Ȉ
HEX
ȱ
HEAD
ȱ
CAP
ȱ
SCREW
ȱ
GR
Ȭ
5
ȱ
Z/P
ȱ
1/4
Ȭ
20
ȱ
X
ȱ
3/4
BUTTON
ȱ
HEAD
ȱ
SOCKET
ȱ
CAP
ȱ
SCREW
ȱ
GR
Ȭ
8
ȱ
Z/P
ȱ
3/8
Ȭ
16
ȱ
X
ȱ
1
ȱ
1/4
HEX ȱ HEAD ȱ CAP ȱ SCREW ȱ GR Ȭ 5 ȱ Z/P ȱ 3/8 Ȭ 16 ȱ X ȱ 1 ȱ 3/4
HEX ȱ HEAD ȱ CAP ȱ SCREW ȱ GR Ȭ 5 ȱ Z/P ȱ 3/8 Ȭ 16 ȱ X ȱ 2
HEX ȱ HEAD ȱ CAP ȱ SCREW ȱ GR Ȭ 5 ȱ Z/P ȱ 3/8 Ȭ 16 ȱ X ȱ 4 ȱ 1/2
BUTTON ȱ HEAD ȱ SOCKET ȱ CAP ȱ SCREW ȱ Z/P ȱ 3/8 Ȭ 16 ȱ X ȱ 1
COLOR CHART
GRAY= SUB-ASSEMBLY PARTS
BLACK= HARDWARE