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S

afety

F

irst

Regardless of how enthusiastic you may be about getting on your equipment and 
exercising, take the time to ensure that your safety is not jeopardized.  A moment’s 

ack of attention can result in an accident, as can failure to observe certain simple 

safety precautions.

1.

  Read, study and understand the Assembly Instructions and all the warning 

labels on this product.  Furthermore, it is recommended to familiarize yourself 
and others with the proper operation and workout recommendations for this 
Tuff Stuff product prior to use.  Some of this information can be obtained in this 
Assembly Instructions, as-well-as from your local Tuff Stuff Retailer.

2.

  It is imperative that you retain this Assembly Instructions and be sure all warning 

labels are legible and intact.  Replacement of the Assembly Instructions and 
labels are available from your local Tuff Stuff Retailer.

3.

  Consult with your physician before beginning any exercise program. 

4.

  Use proper discretion when children are present.

5.

  Keep hands, limbs, loose clothing and long hair well out of the way of moving 

parts.

6.

  Do not attempt to lift more weight than you can control safely.

7.

  Inspect the Smith-Half Cage for any sign of wear on parts, hardware becoming 

loose or cracks on welds.  If a Problem is found 

do not use or allow the 

machine to be used

 until defective part is repaired or replaced.

8.

  The 

Press Bar (#15)

 has a swivel locking mechanism that allows you to safely 

lock out the 

Press Bar (#15)

 at virtually any setting. See 

Fig. A

.

9.

  The 

Safety Spotter Hooks (#11, #12)

  prevent the bar from being lowered 

below desired point and avoid getting crushed under the 

Press Bar (#15)

 if the 

weight is too heavy to control.  Use the Decal-numbers 1-20 (#64) on the 

Front

Uprights (#4)

 to ensure that the 

Safety Spotter Hooks (#11,#12)

 are set to an 

equal adjustment setting (same height).

10.

  Before you add weight plates to the 

Press Bar (#15),

 you should fi rst set-up the 

Safety Spotter Hooks (#11,#12)

 for the desired exercise.  It is recommended 

that you test the desired setting 

without

 weight plates on the 

Press Bar (#15) 

to make sure the 

Safety Spotter Hooks (#11,#12)

  are on the appropriate 

exercise setting.

11.

  If you are adding or storing weight plates on the 

Olympic Adapters (#7)

 or the 

Press Bar (#15),

 do not over-load them.  Allow enough space to put a weight 

collar into place.  See 

Fig. B

12.

  Do not drop heavy weight on the 

Safety Spotter Brackets (#10)

, as it can 

result in damage to the equipment.

13.

  Pay special attention to the Turn/ Pull Pins w/Knob (#138) located on the 

Bar

Holders (#18)

 and the 

Bar Safety Spotters (#17)

.  Be sure they are fully en-

gaged into the selectorized holes of the 

Front Uprights (#4)

.  Refer to 

Fig. C

for further illustration.

Safety Precautions

Fig. C 

Caution:

Check that all 

Turn/Pull Pin

w/Knob (#138)

to be fully engaged into the selecte

holes of the 

Front Uprights (#4).

Turn/Pull Pin w/Knob

Fully Engaged

Fig. A 

Illustration above depicts the 

Press Ba

(#15)

 locking mechanism.

Fig. B 

Caution:

Use collars to prevent the weigh

plates from falling off the 

Olympic Adaptors (#7)

  o

the

Press Bar (#15).

Weight Prong

Olympic Bar Colla

Barbell Weight Plates

Unlock

Lock

15

4

13

Smith-Half Cage Series

2

Summary of Contents for TBU-335 Smith-Half Cage Series

Page 1: ...THC 43C Exploded View Diagram Pg 8 TSM 45L Exploded View Diagram Pg 9 Maintenance Pg 10 Warranty Back Page Smith Half Cage Series Includes Assembly for TBU 335 Base Unit THC 43C Half Cage Conversion...

Page 2: ...rding to the Parts List and the Exploded View Diagrams on pages 7 9 Tool Requirements 1 One 3 4 combination wrench 2 One 9 16 combination wrench 3 One ratchet 4 One 3 4 socket 5 One 9 16 socket 6 One...

Page 3: ...at virtually any setting See Fig A 9 The Safety Spotter Hooks 11 12 prevent the bar from being lowered below desired point and avoid getting crushed under the Press Bar 15 if the weight is too heavy...

Page 4: ...ur Hex Head Cap Screws 1 2 13 X 4 1 4 78 fou Flat Washers SAE 1 2 70 four Flat Washers 1 2 X 1 3 4 68 an four Nylon Insert Lock Nuts 1 2 13 101 Note Make sure to assemble the Front Uprights 4 with the...

Page 5: ...rames 1 2 14 14 9 9 15 Smith Half Cage Series 4 FIG 8 Next insert the Shaft Retainers 14 in the position a shown above to the Linear Shafts 9 Caution It is strongly recommended to use another perso in...

Page 6: ...his hardware assembly at this time as it will be completely fastened later in the assembly process FIG 12 Attach the Top Cross Brace 6 to the top of both Fron Uprights 4 using two Reinforcement Plates...

Page 7: ...ashers SAE 3 8 71 and twelve Nylon Insert Lock Nuts 3 8 16 99 5 7 109 5 7 7 7 7 FIG 14 Picture of the assembled TBU 335 Base Unit with the THC 43C Half Cage Conversion Kit Smith Half Cage Series 6 FIG...

Page 8: ...9 NYLON INSERT LOCK NUT 3 8 16 BNH0214 12 8 REINFORCEMENT PLATE 3 X 7 UP0543 2 101 NYLON INSERT LOCK NUT 1 2 13 BNH0212 20 59 DECAL CAUTION 1 3 4 X 5 1 2 BNH0126 1 109 PLASTIC INSERT CAP 1 7 8 RD BNH0...

Page 9: ...Description Part No Qty Item Description Part No Qty 17 BAR SAFETY SPOTTER UP0520 2 116 PLASTIC TUBE GUIDE W LIP 2 1 2 X 3 1 2 BNH0057 8 18 BAR HOLDER UP0521 2 138 TURN PULL PIN W KNOB AND LOCK BNH098...

Page 10: ...106 NYLON WASHER 1 1 8 X 2 X 1 4 BNH0388 2 16 CHROME OLYMPIC ADAPTER UP0679 2 119 INTERNAL RETAINING RING 1 9 16 BNH0095 4 54 BRONZE BUSHING 1 1 8 X 1 11 32 X 3 4 BNH0735 2 120 INTERNAL RETAINING RIN...

Page 11: ...y genuine Tuff Stuff parts 3 The unit should be wipe down with a damp cloth and dried on a daily basis The powder coat nish should be polished with a good car wax on a weekly basis The chrome plated s...

Page 12: ...hall in no event be liable for incidental or consequential losses damages or expenses in connection with exercise products TuffStuff s liability hereunder is expressly limited to the repairs or replac...

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