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A

bout the Smith-Half Cage Series

Congratulations on your new purchase of the Smith-Half Cage 
Series.  This gym is capable of a variety of different exercises, as-
well-as, smooth and user-friendly adjustment features.  In addition, 

his gym has been designed to meet the needs and performance 

requirements for a suitable home exercise machine.  We hope you 
are completely satisfi ed with this product and wish you many years 
of enjoyment.

T

uff Stuff Equipment

This Tuffstuff product has been built to precise quality standards 
and has been carefully packaged to ensure that damage will 
not occur during shipment.  The Home Lifetime Warranty and
signature indicating fi nal inspection has been conducted by our line 
foreman, is an expression of our confi dence in the completeness, 

he materials, and workmanship of this product.

W

arranty

SEE A COPY OF WARRANTY ON BACK PAGE.

R

egistration Card

To avoid unnecessary delays in warranty service and to insure that 
a permanent record of your purchase is on fi le with our factory, be 
sure to complete the warranty registration card and send it to Task 

ndustries today.

P

rior to the Assembly of the Smith-Half Series

1. We advise you to consult your local Tuff Stuff retailer if you 

should have a question or problem regarding the proper 
assembly of this unit.

2. Consider the complete surface area of the Smith-Half Cage 

Series.  Use the overhead view located on the front page for 
designing your layout before assembling.  Once the Smith-Half 
Cage Series has been fully assembled it will be heavy and 
diffi cult to move, therefore you should assemble the unit in the 
area where it is to be used upon completion.

3. It is recommended that another person assist you with the 

assembly of this unit. 

4. Neatly organize and identify all parts according to the Parts List 

and the Exploded View Diagrams on pages 7 - 9.

T

ool Requirements

1. One 3/4” combination wrench
2. One 9/16” combination wrench
3. One ratchet
4. One 3/4” socket
5. One 9/16” socket
6. One rubber mallet
7. Windex or household glass cleaner
8. One can silicone spray/ tefl on spray lubricant
9. Measuring tape

10. Utility knife

A

bout the Icons

The icons displayed in this Assembly Instructions are used to
facilitate the correct assembly and safe use of this Product, as-
well-as to prevent injury to yourself or anyone else.

Note

  provides information necessary to properly

complete a procedure or information which will
make the procedure easier to understand.

Caution

indicates a potentially hazardous

situation, which, if not avoided, may result in minor
or moderate injury.  It may also be used to alert
against unsafe practices.

Loosely Fasten 

provides a instruction to loosely

fasten (

ex: hand tighten

) a hardware assembly

only.  This instruction is intended for the alignment
of hardware components during the assembly
process.

Fully Fasten 

provides a instruction to fully fasten

  (

ex: completely tighten

) a hardware assembly.

SCREWfiWIDTH

WASHERfi

DIAMETER

NUTfi

DIAMETER

SCREWfiLENGH

T

Hardware Measurement Diagram

A

ssembly Notes

1. Read and follow each step of this Assembly Instruction Manua

in sequence.  Do not skip ahead, as it will result in an imprope
assembly or in having to disassemble parts later.

2. During the assembly of this unit you will be instructed to leave

some Hex Head Cap Screws loosely fastened.  Naturally, they
will be fully fastened later in the assembly process.  This is done
to prevent any diffi culty with alignment of some parts during this
assembly.

Note:

Due to continuing product improvements, specifi cations and designs are subject to change 

without notice.

Smith-Half Cage Series

1

S

peci

fi

 cations

TBU-335

THC-43C

TSM-45L

1. Maximum Wt. Capacity

 N/A

400 Lbs.

300 Lbs.

2. Total Machine Weight

 220 Lbs.

40 Lbs.

80 Lbs.

3. Footprint  (LWH)

- See Front Cover

Summary of Contents for TBU-335 Smith-Half Cage Series

Page 1: ...THC 43C Exploded View Diagram Pg 8 TSM 45L Exploded View Diagram Pg 9 Maintenance Pg 10 Warranty Back Page Smith Half Cage Series Includes Assembly for TBU 335 Base Unit THC 43C Half Cage Conversion...

Page 2: ...rding to the Parts List and the Exploded View Diagrams on pages 7 9 Tool Requirements 1 One 3 4 combination wrench 2 One 9 16 combination wrench 3 One ratchet 4 One 3 4 socket 5 One 9 16 socket 6 One...

Page 3: ...at virtually any setting See Fig A 9 The Safety Spotter Hooks 11 12 prevent the bar from being lowered below desired point and avoid getting crushed under the Press Bar 15 if the weight is too heavy...

Page 4: ...ur Hex Head Cap Screws 1 2 13 X 4 1 4 78 fou Flat Washers SAE 1 2 70 four Flat Washers 1 2 X 1 3 4 68 an four Nylon Insert Lock Nuts 1 2 13 101 Note Make sure to assemble the Front Uprights 4 with the...

Page 5: ...rames 1 2 14 14 9 9 15 Smith Half Cage Series 4 FIG 8 Next insert the Shaft Retainers 14 in the position a shown above to the Linear Shafts 9 Caution It is strongly recommended to use another perso in...

Page 6: ...his hardware assembly at this time as it will be completely fastened later in the assembly process FIG 12 Attach the Top Cross Brace 6 to the top of both Fron Uprights 4 using two Reinforcement Plates...

Page 7: ...ashers SAE 3 8 71 and twelve Nylon Insert Lock Nuts 3 8 16 99 5 7 109 5 7 7 7 7 FIG 14 Picture of the assembled TBU 335 Base Unit with the THC 43C Half Cage Conversion Kit Smith Half Cage Series 6 FIG...

Page 8: ...9 NYLON INSERT LOCK NUT 3 8 16 BNH0214 12 8 REINFORCEMENT PLATE 3 X 7 UP0543 2 101 NYLON INSERT LOCK NUT 1 2 13 BNH0212 20 59 DECAL CAUTION 1 3 4 X 5 1 2 BNH0126 1 109 PLASTIC INSERT CAP 1 7 8 RD BNH0...

Page 9: ...Description Part No Qty Item Description Part No Qty 17 BAR SAFETY SPOTTER UP0520 2 116 PLASTIC TUBE GUIDE W LIP 2 1 2 X 3 1 2 BNH0057 8 18 BAR HOLDER UP0521 2 138 TURN PULL PIN W KNOB AND LOCK BNH098...

Page 10: ...106 NYLON WASHER 1 1 8 X 2 X 1 4 BNH0388 2 16 CHROME OLYMPIC ADAPTER UP0679 2 119 INTERNAL RETAINING RING 1 9 16 BNH0095 4 54 BRONZE BUSHING 1 1 8 X 1 11 32 X 3 4 BNH0735 2 120 INTERNAL RETAINING RIN...

Page 11: ...y genuine Tuff Stuff parts 3 The unit should be wipe down with a damp cloth and dried on a daily basis The powder coat nish should be polished with a good car wax on a weekly basis The chrome plated s...

Page 12: ...hall in no event be liable for incidental or consequential losses damages or expenses in connection with exercise products TuffStuff s liability hereunder is expressly limited to the repairs or replac...

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