Tuff Country 32103 Installation Manual Download Page 5

9. Locate (6) 3/8 nylon nuts and (6) 5/16” USS flat washers
from hardware bag D2P-NB. Working on the driver side,
install the newly modified coil over into the upper location
and secure using the new hardware. Make sure to use loc-
tite and torque to 

32 ft lbs. 

Repeat procedure on the pas-

senger side.

10. Working on the driver side, install the lower portion of the
coil over to the lower control arm using the OE hardware. Do
not tighten at this point. Repeat procedure on the passenger
side.

11. Working on the driver side, install the lower control arm
into the front and rear lower control arm pockets using the
OE hardware. Make sure to use loctite, refer back to the
marks that were scribed on the cam washer and cam stops
and torque the front and rear mounting hardware to 

105 ft

lbs

. Repeat procedure on the passenger side.

12. Locate the new front bump stop brackets. Also, locate (2)
poly bump stops, (2) 3/8” nylon nuts and (2) 5/16” USS flat
washers from hardware bag 32103NB. Install the new bump
stops to the new bump stop brackets and secure using the
new hardware. Make sure to use loctite and torque to 

24 ft

lbs.

13. Locate (2) 32102-03 specialty washers, (2) 1/2” x 4”
bolts, (4) 7/16” USS flat washers and (2) 1/2” unitorque nuts
from hardware bag 32103NB. Working on the driver side,
install the bump stop bracket to the frame rail under the rear
portion of the upper control arm 

(hole provided) 

and secure

using the new hardware. 

Special note, the specialty wash-

er will be installed on the inside of the frame rail. Also,
the special washer will fit into the dimple on the inside
of the frame rail. 

Make sure to use loctite and torque to 

65

ft lbs.

Repeat procedure on the passenger side. 

Summary of Contents for 32103

Page 1: ... information Tuff Country EZ Ride Suspension highly recommends that a qualified or a certified mechanic performs this installation It is the responsibility of the customer installer to wear safety glasses at all times when performing this instal lation It is the customers installers responsibility to read and understand all steps before installation begins If you have any questions or concerns ple...

Page 2: ...his warranty shall be limited to repairing replacing or crediting at its option any part or product found to be so defective Regardless of whether any part is repaired replaced or credited under this warranty shipping and or transportation charges on the return of such product must be prepaid by the customer under this warranty Important information that needs to be read before installation begins...

Page 3: ... so that the vehicle is stable and can t roll backwards Safely lift the front of the vehicle and support the vehicle with a pair of jack stands Place a jack stand on both the driver and the passenger side Next remove the front wheels and tires from both sides 2 Working on the driver side place a hydraulic floor under the lower control arm and carefully raise up on the hydraulic floor jack until it...

Page 4: ...pecial note Let the lower control arms hang and rest on the hydraulic floor jacks 7 Working on the driver side remove the 3 nuts that attach the coil over into the upper location Save the hardware Remove and set the coil over aside Repeat procedure on the passenger side 8 Install the new front spacers on the coil overs using the OE hardware Make sure to use loctite and torque to 32 ft lbs ...

Page 5: ... front and rear mounting hardware to 105 ft lbs Repeat procedure on the passenger side 12 Locate the new front bump stop brackets Also locate 2 poly bump stops 2 3 8 nylon nuts and 2 5 16 USS flat washers from hardware bag 32103NB Install the new bump stops to the new bump stop brackets and secure using the new hardware Make sure to use loctite and torque to 24 ft lbs 13 Locate 2 32102 03 specialt...

Page 6: ... responsibil ity to make sure that a re torque is performed on all hardware associated with this suspension system after the first 100 miles of installation It is also the customers responsibility to do a complete re torque after every 3000 miles or after every off road use Neglect of follow ing these steps could cause brackets to come loose and cause serious damage to the suspension system and to...

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