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Hardware bag 32103NB includes:

Description

Quantity

32102-03 (Speciality washer)

2

124B (1/2” x 4” bolt)

2

716WA (7/16” USS flat washer)

4

12UN (1/2” unitorque nut)

2

516WA (5/16” USS flat washer)

2

38NLN (3/8” nylon nut)

2

PB6052 (poly bump stop)

2

ZIPTIE (zip tie)

2

Hardware bag D2P-NB includes:

Description

Quantity

516WA (5/16” USS flat washer)

6

38NLN (3/8” nylon nut)

6

Please follow instructions carefully:

Before installation begins, measure from the center of
the hub, to the bottom of the fender well, and record
measurements below.

Pre-installation measurements:

Driver side front:_________________________________
Passenger side front:_____________________________

At the end of the installation take the same
measurements and compare to the pre-installation
measurements.

Post-installation measurements:

Driver side front:_________________________________
Passenger side front:_____________________________

Front end installation:

1. To begin installation, block the rear tires of the vehicle so
that the vehicle is stable and can’t roll backwards. Safely lift
the front of the vehicle and support the vehicle with a pair of
jack stands. Place a jack stand on both the driver and the
passenger side. Next, remove the front wheels and tires
from both sides.

2. Working on the driver side, place a hydraulic floor under
the lower control arm and carefully raise up on the hydraulic
floor jack until it makes contact with the lower control arm.
Repeat procedure on the passenger side. 

3. Working on the driver side, remove the sway bar end link
hardware that attached the sway bar end link to the lower
control arm. Save the hardware. 

Special note: To help

make removal easier, place a wrench or a pair of needle
nose vise grips on the end link so the end link does not
spin.

Repeat procedure on the passenger side. 

4. Working on the driver side, remove the hardware that
attaches the coil over to the lower control arm. Save the
hardware. Repeat procedure on the passenger side.

5. Working on the driver side, place a reference mark on the
cam washer and cam stops that attach the lower control arm
to the front and rear lower control arm mounts. Repeat pro-
cedure on the passenger side.

Summary of Contents for 32103

Page 1: ... information Tuff Country EZ Ride Suspension highly recommends that a qualified or a certified mechanic performs this installation It is the responsibility of the customer installer to wear safety glasses at all times when performing this instal lation It is the customers installers responsibility to read and understand all steps before installation begins If you have any questions or concerns ple...

Page 2: ...his warranty shall be limited to repairing replacing or crediting at its option any part or product found to be so defective Regardless of whether any part is repaired replaced or credited under this warranty shipping and or transportation charges on the return of such product must be prepaid by the customer under this warranty Important information that needs to be read before installation begins...

Page 3: ... so that the vehicle is stable and can t roll backwards Safely lift the front of the vehicle and support the vehicle with a pair of jack stands Place a jack stand on both the driver and the passenger side Next remove the front wheels and tires from both sides 2 Working on the driver side place a hydraulic floor under the lower control arm and carefully raise up on the hydraulic floor jack until it...

Page 4: ...pecial note Let the lower control arms hang and rest on the hydraulic floor jacks 7 Working on the driver side remove the 3 nuts that attach the coil over into the upper location Save the hardware Remove and set the coil over aside Repeat procedure on the passenger side 8 Install the new front spacers on the coil overs using the OE hardware Make sure to use loctite and torque to 32 ft lbs ...

Page 5: ... front and rear mounting hardware to 105 ft lbs Repeat procedure on the passenger side 12 Locate the new front bump stop brackets Also locate 2 poly bump stops 2 3 8 nylon nuts and 2 5 16 USS flat washers from hardware bag 32103NB Install the new bump stops to the new bump stop brackets and secure using the new hardware Make sure to use loctite and torque to 24 ft lbs 13 Locate 2 32102 03 specialt...

Page 6: ... responsibil ity to make sure that a re torque is performed on all hardware associated with this suspension system after the first 100 miles of installation It is also the customers responsibility to do a complete re torque after every 3000 miles or after every off road use Neglect of follow ing these steps could cause brackets to come loose and cause serious damage to the suspension system and to...

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