Tucker ZAP THE BUTLER Installation Manual Download Page 1 | Manualshive

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920.1037.02

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Summary of Contents for ZAP THE BUTLER

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Page 2: ...______________________________________________________________________15 STEP08 LEDLIGHTS __________________________________________________________________________16 STEP09 SAFETYSENSORS ______________________________________________________________________16 MAINTENANCESCHEDULE ______________________________________________________________________17 INSTALLATION GUIDE 920 1037 03 02 PATENTED DES...

Page 3: ...button a Within sight of the door b At a minimum height of 5 feet so small children are not able to reach it c Away from all moving parts of the door 7 Install the Entrapment Warning Label next to the control button in a prominent location Install the Emergency Release Marking Attach the marking on or next to the emergency release 8 After installing the opener the door must reverse when it contact...

Page 4: ...ragedoorsupto280squarefeet in size 1280 lbs In balanced weight with track configurations such as low headroom standard lift high lift and full vertical lift Like all the Zap model operators the motor assemblyonlycontainsthe motor two pulleys andone belt which meansno chainsor sprocketsmakingall thatunnecessarynoise in yourgarageorshop The residential model THE BUTLER only requires 4 3 4 of side cl...

Page 5: ...0 60 c s ForStandardLiftDoorsUpTo280Sq Ft YOURPRIVATEGARAGEDOORIncorporating SAFETYSENSETM A BUTLER OPERATOR B TOOL KIT C WALL BUTTON D HARDWARE E OVERRIDE LEVER MANUALRELEASE F 2 TRANSMITTER KEY WITHVISOR G PHOTO EYES SAFETYBEAMSENSORS H LED LIGHT STRIP A B G D F E C H ...

Page 6: ...ETM TheTorqueArmfixingrangeisshowninRED MAXIMUM DOOR SIZES Standardlift 280sqft or 1280lb 5 25 drum diameter Highliftupto54 210sqft or 960lb 7 5 drum diameter Highliftgreater than54 144sqft or 660lb 9 38 drum diameter Verticallift 165sqft or 750lb 8 63 drum diameter WALL BUTTON CONTROL BOX 4 8 H 4 8 W 2 5 D BUTLER OPERATOR WALL BUTTON OVERRIDE LEVER ...

Page 7: ... only requires one person with a ladder to install the motor assembly on the spring shaft Nothing mounts to the ceiling door jamb or header area so your garage or shop stay sleek looking All you need is to power it up by plugging it into a nearby outlet in your garage or shop Now it s just a matter of running the door open and close two times with THE BUTLER and it will set it sfullyopenandclosedp...

Page 8: ...GUIDE 920 1037 03 08 STEP 01 BEFORE INSTALLING THE OPERATOR PIC 2 Next move the door by hand from closed to open and back to closed again Checkthatitiseitherperfectly balanced or biased slightly open if perfect balance can t be achieved If the door movement is stiff at any point the cause of the problem should be identified and fixed by a qualified person The door must move smoothly by hand pressu...

Page 9: ...WRONG LABELS INTERIOR GARAGE DOOR INTERIOR GARAGE DOOR INTERIOR GARAGE DOOR INTERIOR GARAGE DOOR LEFT MOUNT LEFT MOUNT RIGHT MOUNT RIGHT MOUNT HANDED GARAGE DOOR OPERATOR IT IS CRITICAL TO RESPECT THE LABELING INSTALL TO THE LEFT OR TO THE RIGHT SIDE OF THE DOOR BY FOLLOWING THE LABEL INDICATION ...

Page 10: ...secure the other end to the torque arm fixing the hole on the Control Head use the supplied spacer if the offset is not enough to clear the drum Pic 4 1 A PIC 4 THEBUTLERkitincludesananti rotationtorquearm itispossibletomounttheControlHeadinboardoroutboard thebearingplatesandhorizontallyorverticallysolongasthetorquearmisatrightanglestotheoperator This stopstheoperatorfrommovingsidetosidewhenthedoo...

Page 11: ...aft with a 1 4 drill bit ReplacethekeywayAllenscrewwiththelongAllenscrewsupplied Refit the Control Head and re tighten the torque arm bolts Align the long screw with the drilled hole in the shaft and tighten it against the inside wall of the shaft Tighten the other Allen screw and both of the lock nuts Pic7 C PIC 7 OPTIONAL SHAFT EXTENDER IF NEEDED SHAFTEXTENDER In case the shaft on either side of...

Page 12: ...ews and flange nuts to secure the Outer Cable Brackettothedoortrackorframe Pic8 Hang the Manual Override Lever hook on the end of the inner cable with the lever in the upright position Mark the mounting hole positions for the lever on the door track or frame the supplied chain may be needed to position the lever within 6 feet of the floor Drill two 1 4 holes and secure the lever using the M5 screw...

Page 13: ...compress the override release spring and ensurethatthedrivebeltdoes notsliponthemotor pulley Screwthehookinor outsothatthe lever requires reasonable hand pressure to lock it into place Pic 11 This procedure must be repeated once the calibration has been completed and on subsequent service visits to allow for thebeddinginoftheV belt PIC 11 PIC 10 MOUNTING HOLE OFF MANUAL SIDE VIEW MOUNTING HOLE ON ...

Page 14: ...wallusingsuitablefastenersnolargerthan3 16 diameter Pic12 Connectthebattery Pic12 1 AFTERBUTLEROPERATORANDWALLBUTTONBOX INSTALLED HOLDTHEWALLBUTTONANDTHERECEIVER BUTTONTOGETHERFOR5SECONDSUNTILBEEP BEEP STEP 06 WALL BUTTON CONNECTION HOLDTHEWALLBUTTON HOLDTHERECEIVERBUTTON PIC 12 1 PIC 12 ...

Page 15: ...20 1037 03 15 STEP 07 TRANSMITTER KEY CONNECTION AFTERBUTLEROPERATORANDWALLBUTTONBOX INSTALLED HOLDTHETRANSMITTERKEYANDTHE RECEIVERBUTTONTOGETHERFOR5SECONDSUNTIL BEEP BEEP HOLDTHETRANSMITTER KEYBUTTON HOLDTHERECEIVERBUTTON ...

Page 16: ...h e s L o n g D C C E LED LIGHTS CONNECTION D LED LIGHT RED WIRE E LED LIGHT BLACK WIRE Stay ON for 5 min after activation STEP 09 SAFETY SENSORS INSTALLATION CONNECTION THE BUTLER SAFETY SENSORS CONNECTION A SAFETY SENSOR 1 A SAFETY SENSOR 1 B SAFETY SENSOR 2 B SAFETY SENSOR 2 A A B B D E WIRE PUSH PLATE IF NEEDED A A B B A A B B ...

Page 17: ... door manually to assessthebalanceofthedoorandtocheckifitisbinding Pic13 2 Check the adjustment of the Manual Override Lever tension The lever should be horizontal when the release spring is compressed and the drive belt slackistaken up If the lever tension requires increasingthen turn the lever hook screw clockwise to increase the tension Do not over tension theManualOverrideLever Pic14 3 Checkth...

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