Tubeline TL50LSV Operator'S Manual Download Page 1

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43686

Operator’s Manual

Keep this manual with the machine at all times.

Balewrapper

TL50LSV

PRINTED IN CANADA

Tubeline Manufacturing Limited

6455 Reid Woods Drive RR #4

Elmira, Ontario, Canada N3B 2Z3

Email:

[email protected]

Fax: 519.669.5808

Tel: 519.669.9488

Toll-free (North America): 1.888.856.6613

www.tubeline.ca

Do not attempt to operate this machine without thoroughly

reviewing this manual for safe and proper operation.

Rev. 1-0

Summary of Contents for TL50LSV

Page 1: ...ine Manufacturing Limited 6455 Reid Woods Drive RR 4 Elmira Ontario Canada N3B 2Z3 Email sales tubeline ca Fax 519 669 5808 Tel 519 669 9488 Toll free North America 1 888 856 6613 www tubeline ca Do n...

Page 2: ...rocess visit http tubeline ca silage php Advantages to Wrapping Bales Using an inline bale wrapper to protect your product provides a cost and time efficient means of bale storage and limits spoilage...

Page 3: ...s hydraulics and engines The buyer by the acceptance of the equipment will assume all liability for any damages which may result from accident abuse or misuse by his employees or others Any equipment...

Page 4: ...2 1 Personal Protective Equipment 2 2 Lighting 2 2 Safety Decal Locations 2 4 Safety Decal Illustrations 2 5 Section 3 Control Panel 3 1 Control Panel Functions 3 1 Control Panel Functions Optional 3...

Page 5: ...draulic Oil 10 2 Hydraulic Oil Filter 10 2 Section 11 Diagnostics 11 1 Control Panel Relays 11 1 Electric Hydraulic Sequence of Operation 11 1 Manifold Port Connections 11 2 Troubleshoot Plastic Film...

Page 6: ...ion Twin Wrap Kit 18 1 Twin Wrap Kit Installation 18 1 Twin Wrap Kit Adjustments 18 1 Twin Wrap Plastic Film 18 2 Section 19 Option Laser Guidance System 19 1 Laser Guidance Installation 19 1 Laser Gu...

Page 7: ...Intentionally Left Blank...

Page 8: ...four hours In an emergency the bales can be left 12 to 16 hours The Tubeline wrapper makes timely harvest possible by reducing the dependence on the weather It is much easier to get to wilt silage tha...

Page 9: ...a forward pointed position while towing this machine Front Rear Left Right Terminology Common terms used in this manual Bale Ram Bale Deck Bale Trigger Hoop Plastic Film Wrap Chamber Left Safety Guard...

Page 10: ...hat needs to be avoided Operator needs to be aware of these dangers High probability of serious injury or death NOTE Indicates an informative non safety related message Safety Guidelines Take the nece...

Page 11: ...ng when operating of maintaining the TL50SLV Lighting This machine is equipped with lights and reflectors as required by the most stringent government and ASAE specifications They connect to power uni...

Page 12: ...TL50LSV Section 2 Safety 2 3 Clearance Markers Part No DEAMBER Part No DERED...

Page 13: ...2 4 Section 2 Safety TL50LSV Safety Decal Locations NOTE Decals shown are not to scale...

Page 14: ...DE41714S ISO Decal Read Operator s Manual 10 1 DE41715S ISO Decal Remove Key Before Repair 11 2 DE41921 ISO Decal Do Not Stand on Rollers 12 1 DE41925 ISO Decal Hoop Wheel Entanglement 13 1 DE41935H...

Page 15: ...tem 5 Remote Control Enclosed decal Part No DE30880 Item 6 Positive charging terminal for use a battery boost Part No DE30881 Item 7 Wrap tape can be stored on this holder Part No DE41713H Item 8 Do n...

Page 16: ...rds to avoid Part No DE43874S Item 17 Turn off engine power and control panel before boosting battery Part No DE43059 Item 15 Keep clear of wheels when machine in operation and transportation Part No...

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Page 18: ...switch left to engage Manual wrap mode Turn switch right to engage Auto Wrap mode 5 3 way Center Return Ram FWD REV Switch This switch will return to default OFF position when released Turn switch to...

Page 19: ...be on 2 Film Sensor Toggle Switch Switch toggle to left side to enable Film Sensor option control panel must also be on 3 Remote Start Toggle Switch Switch toggle to front position use key switch dis...

Page 20: ...ripped No function in manual wrap mode C Bale Ram Home Limit Switch Completes auto bale wrapping cycle by stopping bale ram retract when tripped Top tab A of left safety guard must be fully closed and...

Page 21: ...hould not completely retract 2 Move switch towards front or back to adjust how far bale ram pushes bale through wrap chamber before hoop starts to rotate Set to engage as soon as loaded bale contacts...

Page 22: ...to inside and pull apart Fold opposite way top to top to determine tackier side The roll of plastic should be installed with the tack against the bales The two metal stretcher rolls rotate at differe...

Page 23: ...over stationary spool 9 Once aligned the sliding spring spool should snap into locked position Fig 3 Fig 4 Fig 6 10 Reinsert linchpin through sliding spring spool to secure new plastic wrap roll 11 Sl...

Page 24: ...e lever Lower Flow More Wrap Layers Higher Flow Fewer Wrap Layers Directional Control Valve Functions NOTE Standard directional control valve only has one lever located on side closest to control pane...

Page 25: ...ve Adjustment The needle valve A is located behind the engine on port of the manifold It is used to control the speed of steering Rotate right to restrict hydraulic flow which slows the steering speed...

Page 26: ...r roller bed 3 Install bottom safety guard mounts using bolts washers and nuts Left side shown in Fig 1 right side is the same 4 Install left safety guard by bolting at pivot point Do not over tighten...

Page 27: ...tching battery terminal A 3 Confirm TL50LSV s functions are working properly Refer to Control Panel Functions pg 3 1 Battery Hookup A 9 Install right maintenance safety guard by bolting at pivot point...

Page 28: ...position by turning FWD REV bale ram switch to FWD forward Auto Mode Test Run Test machine in Auto mode without bales and without plastic fim rolls installed 1 Switch control panel to auto mode refer...

Page 29: ...Intentionally Left Blank...

Page 30: ...cam axle with directional control valve See pg 5 1 3 Fold tongue and pin to steering slider tube See Fig 1 4 Confirm balewrapper is steering straight 5 Place several unwrapped bales at end of row to a...

Page 31: ...row by avoiding sharp turns NOTE Steering speed can be adjusted with the needle valve at the manifold block Refer to Hydraulic Functions pg 5 2 Steering can be done remotely with optional remote contr...

Page 32: ...oles to avoid bale spoil 4 Place last bale on bale deck and manually push and wrap bale See Fig 1 5 Stop the ram and wrap several more layers on the end of the bale 6 Cut plastic film by pressing and...

Page 33: ...of the wrapper and lay it across the top of the pushoff hooks See Fig 6 Fig 6 NOTE Replace the pin in holder to avoid losing it 16 Run the bale ram once more to completely push bales free of bale wra...

Page 34: ...l Shutoff 13hp Engine Only Undo steering unfold tongue and insert lock pin Hitch tongue A to power unit drawbar with pin Fasten safety chain B securely to power unit Insert balewrapper s 7 pin connect...

Page 35: ...Reduce speed when towing under adverse surface conditions when turning and when on inclines Do not attempt transport if the fully loaded implement weighs more than 1 5 times the weight of the tractor...

Page 36: ...eneral exposed end bale will not spoil for 1 2 days in warmer weather and atleast a week in colder weather Remainder of wrapped bale row should not spoil with an exposed end Plastic Film Disposal Foll...

Page 37: ...10 1 Section 10 Maintenance TL50LSV Section 10 Maintenance Grease Points Grease decals on machine signify an area to occasionally grease Use a high quality EP grease...

Page 38: ...e middle of the balewrapper under the bale deck Check oil level gauge from right side of machine see Fig 1 Fill through cap mounted on rear of right fender see Fig 2 Follow recommended procedure in en...

Page 39: ...activating coil A or B on steering solenoid valve With valves in neutral position control panel on off switch in off position engine running fluid is pumped through manifold valve and returned to rese...

Page 40: ...valve and turning the wrap motor When Ram is extended to the limit switch at the end of stroke single solenoid valve and double solenoid valve A will turn off Solenoid B will energize causing Ram cyl...

Page 41: ...the plastic is properly routed through the carrier rollers Install the plastic film rolls according to the Plastic Installation diagram refer to pg 4 4 3 Plastic film carrier rollers not turning freel...

Page 42: ...requires 2 AA batteries Avoid rechargeable batteries as the chemicals in these interfer with remote signals Remote Control Function ON OFF Turns handheld unit on off detent has no function START Star...

Page 43: ...ur wrapper s engine and control panel are switched off open your control panel and unplug the 2 white pin plugs 2 Connect the provided power wire B into the top number 7 port on the control panel term...

Page 44: ...anel 9 Apply provided decal to bottom of control panel over installed switch Remote Start Add on Operation Your new remote start is now complete To use this feature follow these steps 1 Flip switch on...

Page 45: ...cate the Film Sensor wire attached to frame 3 Remove plug from frame film sensor wire 4 Connect frame film sensor wire plug and film sensor switch harness 5 Install provided toggle switch in the contr...

Page 46: ...prox 3 between wraps 8 9 layers per bale 9 5 wire should stop hoop rotation just after an empty tensioner passes the wire Lengthen wire 3 for 4 layers of wrap or 1 5 for 6 layers Shorten wire by 1 5 f...

Page 47: ...See Fig 1 3 Remove existing white wire D from control panel terminal 10 Connect to toggle switch rear terminal Rear toggle switch terminal jumps to COM terminal on receiver board wire marked SW See Fi...

Page 48: ...marked MAGNET positioned towards wrap carrier rollers See decal image to left Wireless Film Sensor Test Flip Film Sensor toggle switch to Enable on control panel See pg 3 2 To test Film Sensor turn o...

Page 49: ...t bale pushoff hooks from ram tubes Keep unfastened hardware See Fig 1 2 Insert right dispatch arm pocket into right ram tube Lock with existing bolt and nut See Fig 2 3 Use a lifting device to raise...

Page 50: ...handle to unfold and lower the dispatch arm across the roller bed and into right side pocket 3 Finish bale row as instructed in Ending Bale Row on pg 7 3 4 Raise dispatch arm to folded position with h...

Page 51: ...option allows for better bale row alignment and may be necessary in uneven wrapping situations Guide Roller Kit Installation Refer to Parts Manual to ensure all parts are included 1 Slide left and ri...

Page 52: ...oute night light kit wiring harness through large hole in top of safety guard mount WARNING Ensure all machine power is switched off before installing electrical components 4 Connect left and right ni...

Page 53: ...f standard plastic film carrier 4 Bolt in place with provided hardware Handles must be placed through top side and fully tightened 5 The 3 socket head bolts must be placed through bottom side Do not f...

Page 54: ...Insert new plastic film roll into front spool holder 5 Align other end of plastic film roll with spring spool holder 6 Push spring spool holder into plastic film roll ensure latch snaps into locked p...

Page 55: ...into the control panel 3 Follow the wiring diagram on pg 19 2 to connect the 6 wire to their correct terminals within the control panel 4 The communication cable must be routed down the door mount and...

Page 56: ...TL50LSV Section 19 Option Laser Guidance System 19 2 Laser Guidance Wiring...

Page 57: ...row measured in inches while the lower left value is the current distance from bale row measured in inches Example Noticing a root in the path of a started row a farmer uses the Laser L screen and th...

Page 58: ...Menu Count Bales Screen After selecting this option from the Main Menu Screen you will see the current Bale Count If you would like to reset bale count to zero simply hit the NEXT arrow button followe...

Page 59: ...deck while placing bales Suspension Axle Installation WARNING Do not attempt this installation without properly bracing the machine and blocking wheels to prevent rolling Install while machine on fla...

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Page 61: ...VII Imperial Torque Value Chart TL50LSV Imperial Torque Value Chart...

Page 62: ...TL50LSV Metric Torque Value Chart VIII Metric Torque Value Chart...

Page 63: ...or Switch Adjustment 4 1 Electric Hydraulic Sequence of Operation 11 1 Ending Bale Row 7 3 Feeding from Bale Row 9 1 Film Sensor Installation 13 1 Flow Control Adjustment 5 1 Fuel Shutoff 13hp Engine...

Page 64: ...ons 2 4 Safety Guidelines 2 1 Safety Signal Words Safety Messages 2 1 Section 1 General Information 1 1 Section 2 Safety 2 1 Section 3 Control Panel 3 1 Section 4 Adjustments 4 1 Section 5 Hydraulic F...

Page 65: ...Tire Pressure 8 2 Transport Lock 8 1 Troubleshoot Plastic Film and Carriers 11 3 Twin Wrap Kit Adjustments 18 1 Twin Wrap Kit Installation 18 1 Twin Wrap Plastic Film 18 2 Usage 1 1 Wireless Film Sen...

Page 66: ...WARNING The engine exhaust from this product contains chemi cals known in the state of California to cause cancer birth defects or other reproductive harm...

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