Tube-Line BALE BOSS II Operator'S Manual Download Page 1

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28686

Operator’s Manual

Keep this manual with the machine at all times.

Bale Processor

Boss II

PRINTED IN CANADA

Tubeline Manufacturing Limited

6455 Reid Woods Drive RR #4

Elmira, Ontario, Canada N3B 2Z3

Email:

[email protected]

Fax: 519.669.5808

Tel: 519.669.9488

Toll-free (North America): 1.888.856.6613

www.tubeline.ca

Rev. 1-7

Summary of Contents for BALE BOSS II

Page 1: ...all times Bale Processor Boss II PRINTED IN CANADA Tubeline Manufacturing Limited 6455 Reid Woods Drive RR 4 Elmira Ontario Canada N3B 2Z3 Email sales tubeline ca Fax 519 669 5808 Tel 519 669 9488 Tol...

Page 2: ...consequential damages of any kind under this contract or otherwise The company s liability shall be limited exclusively to replacing or repairing without charge at its factory or elsewhere at its dis...

Page 3: ...Intentionally Left Blank...

Page 4: ...2 1 Safety Terms and Symbols 2 1 General Safety 2 1 Maintenance Safety 2 2 Transport Safety 2 3 Hydraulic Safety 2 3 Section 3 Safety Decal Locations 3 1 Safety Decals Placement Replacement 3 1 Instr...

Page 5: ...umber 16B201 to Current 8 1 Hitch 8 2 Fork 8 4 Ram 8 6 Rear Idler 8 7 Front Chain Drive 8 8 Belt Drive 8 10 Flail Drum Assembly 8 12 Flail Drum Breakdown 39495 8 13 Upper Beater 8 14 Deflector 8 16 Hy...

Page 6: ...ata used in this manual were current at the time of printing but due to possible engineering and or production changes this product may vary slightly in detail Tube Line reserves the right to redesign...

Page 7: ...ydraulic Flow Required 20 GPM at 2500 PSI Maximum Flow Allowed 40 GPM at 3000 PSI Power Unit Horsepower Required 60 180 H P Higher Horse Power May Be Used w Caution Capacity Two 2 Large square bales 2...

Page 8: ...es a potentially hazardous situation which if not avoided Could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided May result in minor or modera...

Page 9: ...a well lit area Keep the area clean and dry Use properly grounded electrical outlets and tools Use the right tool for the job at hand Make sure that your tools are in good condition for performing th...

Page 10: ...educe travel speeds accordingly especially when traveling over rough ground Do not tow loads that weigh more than 1 5 times the weight of the tractor Always keep the tractor in gear when traveling dow...

Page 11: ...e or damaged safety signs Replacement parts with safety decals also require ordering replacement decals Safety signs are available free of charge from your dealer or from Tube Line ITEM PART NUMBER DE...

Page 12: ...e Processor Boss II Section 3 Safety Decal Locations 3 2 Item 2 Part DE23847 Item 4 Part DE23848 Item 5 Part DE23837 Item 1 Part DE23845 Item 3 Part DE23851 Item 6 Part DE23849 Safety Decal Illustrati...

Page 13: ...3 3 Section 3 Safety Decal Locations Bale Processor Boss II Item 7 Part DE23839 Item 8 Part DE23840 Item 9 Part DE23850 Item 10 Part DE23984 Item 11 Part DE23836...

Page 14: ...Bale Processor Boss II Section 3 Safety Decal Locations 3 4 ISO Safety Decal Locations...

Page 15: ...3 ISO Decal High Pressure Fluid 8 1 DE41714 ISO Decal Read Operator s Manual 9 2 DE41718 ISO Decal Thrown Object Vertical 10 2 DE41902 ISO Decal Chain Entanglement 11 2 DE41913 ISO Decal Cutting Hazar...

Page 16: ...arm Stand clear while arm raised Part No DE41712 Item 6 Pinch point hazard from bale loading arm Stand clear while arm in motion Part No DE41713 Item 7 High pressure fluid hazard Refer to Maintenance...

Page 17: ...moving parts to stop before attempting to repair Part No DE42784 Item 12 Read the decal section of the operator s manual to understand potential hazards to avoid Part No DECANADA Item 14 Manufacturer...

Page 18: ...tion and refasten hardware Deck of processor should sit level for best operation Improper hitch adjustments may cause separation from the PTO drive line when operating on uneven terrain Conveyor chain...

Page 19: ...ontacting overhead wires PTO Driveline The PTO driveline drives the Flail Drum Inspect driveline shield for free rotation Only connect processor PTO drivelines to corresponding PTO power unit drive sh...

Page 20: ...nual for detailed instructions on connecting and disconnecting hydraulic attachments Before applying pressure to the system be sure that all connections are tight and be sure there are no damaged hose...

Page 21: ...efore leaving the operator s seat Spreading Material Start flail drum by engaging PTO from power unit Operating power unit at maximum R P M allows the processor to do a better job of chopping forage T...

Page 22: ...is PTO shear bolt replacement must be done only with shear bolts of the same grade and diameter supplied on the drive line When lubricating drive line telescoping shafts it is imperative that yokes re...

Page 23: ...6 2 Section 6 Processor Maintenance Bale Processor Boss II After Every 10 Hours of Operation Grease all bearings Inspect and tighten Allen screws on bearing Grease Points...

Page 24: ...Bale Processor Boss II Section 6 Processor Maintenance 6 3...

Page 25: ...Intentionally Left Blank...

Page 26: ...Bale Processor Boss II Section 7 Part Breakdowns Lists Up to Serial Number 15B216 7 1 Section 7 Part Breakdowns Lists Up to Serial Number 15B216...

Page 27: ...7 2 Section 7 Part Breakdowns Lists Up to Serial Number 15B216 Bale Processor Boss II Tire Axle Assembly...

Page 28: ...ld Assembly 4 208122 Straight Spindle 2 1 4 x 12 3 4 5 208126 Hub W 6000 5A 2 208127 Hub c w Parts W 6000 Ref 6 15 6 208123 Seal 7 2 208124 Inner Bearing 8 2 208125 Inner Cup 9 2 208128 Outer Cup 10 2...

Page 29: ...7 4 Section 7 Part Breakdowns Lists Up to Serial Number 15B216 Bale Processor Boss II Bottom Beater Assembly...

Page 30: ...Flail 8 1 BS200177B Outer Lid Support Angle 9 1 BS208143 Front Bottom Beater Lid 10 20 BS200059A Flail Bushing 11 1 BS200069A 2 Shaft Flail Tube 12 1 BS208144 Belt Shield 13 1 BS208102 Pulley Sprocket...

Page 31: ...7 6 Section 7 Part Breakdowns Lists Up to Serial Number 15B216 Bale Processor Boss II Upper Beater Assembly...

Page 32: ...00174B Upper Lid Front Plate 2 1 200170D Front Shield 3 2 200172C Outer Side Plate Right Left 4 2 208137 1 1 4 Pillow Block Bearing 5 2 208138 Inner Side Plate Left Right 6 1 208139 Upper Beater 7 1 2...

Page 33: ...7 8 Section 7 Part Breakdowns Lists Up to Serial Number 15B216 Bale Processor Boss II Bale Pusher Assembly...

Page 34: ...0145A Conveyor Chain 6 1 BS208107A 1006 Hydraulic Motor 7 1 BS198998A Sprocket 60B11 8 1 BS200141A Drive Sprocket 8T 9 1 BS208108A Sprocket 60B36 10 1 BS208109A Roller Chain 60H x 37 3 8 11 1 BS208110...

Page 35: ...2 HB 1 X 7 Hex Bolt 3 2 HF 1501 8 8 Elbow Swivel 90 5 MPT x 5 FPT 4 2 HF 8010 4 Pioneer Ends 5 FPT 5 2 BS199799A 1 Cylinder Pin 6 1 BS199899A Forklift Cylinder 7 1 BS 09 Cylinder Blank End Hydraulic...

Page 36: ...r 15B216 7 11 Hitch Assembly ITEM QTY PART NUMBER DESCRIPTION 1 1 BS200091A Main Hitch 2 1 BS208147 Bolt on Hitch Tube 3 1 BS208148 Bolt on Tongue 4 1 25719 Jack 5 1 BS200185A Chain Idler 6 4 LN 5 8 L...

Page 37: ...Intentionally Left Blank...

Page 38: ...Bale Processor Boss II Section 8 Part Breakdowns Lists Serial Number 16B201 to Current 8 1 Section 8 Part Breakdowns Lists Serial Number 16B201 to Current...

Page 39: ...8 2 Section 8 Part Breakdowns Lists Serial Number 16B201 to Current Bale Processor Boss II Hitch...

Page 40: ...5 Zinc Hex Cap Screw 9 1 HB 1 2 13X6 0 Z5 Hex Bolt 1 2 13 x 6 Grade 5 Zinc Plated Hex Cap Screw 10 12 HB 3 4 10X2 1 2 Z5 Hex Bolt 3 4 10 x 2 1 2 Grade 5 Zinc Plated Hex Cap Screw NC 11 22 HB 5 8 11X2...

Page 41: ...8 4 Section 8 Part Breakdowns Lists Serial Number 16B201 to Current Bale Processor Boss II Fork...

Page 42: ...B1 8X7Z5 Hex Bolt 1 8x7 Grade 5 Zinc Plated Hex Cap Screw 11 1 HB1 2 13X1 5Z5 Hex Bolt 1 2 13x1 1 2 Grade 5 Zinc Plated Hex Cap Screw 12 2 HB1 2 13X1 75Z5 Hex Bolt 1 2 13x1 3 4 Grade 5 Zinc Plated Hex...

Page 43: ...ss II Ram ITEM QTY PART NUMBER DESCRIPTION 1 1 BS PCT200001 Bale Pusher Guide 2 1 BS SAW200013 Bale Pusher Mount 3 1 BS200003A Bale Pusher 4 3 HB 5 8 11X1 3 4 Z5 Hex Bolt 5 8 11 x 1 3 4 Grade 5 Zinc P...

Page 44: ...S200145A Conveyor Chain for Boss II 3 1 CHAIN 081X CON Plain Chain Connector Link 4 4 FW 5 8 Flatwasher 5 8 Zinc Plated USS 5 2 HB 1 2 13X3 0 Z5 Hex Bolt 1 2 13 x 3 Grade 5 Zinc Plated Hex Cap Screw N...

Page 45: ...8 8 Section 8 Part Breakdowns Lists Serial Number 16B201 to Current Bale Processor Boss II Front Chain Drive...

Page 46: ...1 BS208110A Connector Link 60 H Con 8 1 BS208119A Ram Motor Mount 9 3 FW 1 2 Flatwasher 1 2 Zinc Plated USS 10 4 FW 5 8 Flatwasher 5 8 Zinc Plated USS 11 2 HB 1 2 13X1 1 2 Z5 Hex Bolt 1 2 13 x 1 1 2...

Page 47: ...8 10 Section 8 Part Breakdowns Lists Serial Number 16B201 to Current Bale Processor Boss II Belt Drive...

Page 48: ...t for BOSS II 11 1 BS208102 Sprocket 80 Tooth BossII 12 2 BS208103 Taper Lock Hubs BS BU3525 2GAT 13 1 BS208104 Sprocket 60 Tooth BossII 14 1 BS208140 PTO for Boss II 1000RPM 15 1 BS208540 PTO for Bos...

Page 49: ...QTY PART NUMBER DESCRIPTION 1 2 37515 Bearing to Drum Spacer 2 1 39495 Boss II Complete Flail Drum 3 2 BEA UCF210 32 NTL 2 Bearing 4 Bolt Ductile Iron Flange With Triple Seal 4 2 BS200038 Tee Handle 5...

Page 50: ...37789 Main Beater Shaft 3 2 BS BUSK 2TBW Bushing SG 2 Taper Lock Insert 4 6 HB5 16 18X2YZ8 Hex Bolt 5 16 18x2 Grade 8 Zinc Hex Cap Screw 5 1 KS42435 Flail Drum Taper Lock Key 6 20 BS200059 Flail Bush...

Page 51: ...8 14 Section 8 Part Breakdowns Lists Serial Number 16B201 to Current Bale Processor Boss II Upper Beater...

Page 52: ...lt 3 8 16x3 4 Grade 5 Zinc Plated Hex Cap Screw 13 2 HB 3 8 16X1 25 Z5 Hex Bolt 3 8 16x1 1 4 Grade 5 Zinc Plated Hex Cap Screw 14 4 HB 5 8 11X2 5 Z5 Hex Bolt 5 8 11x2 1 2 Grade 5 Zinc Plated Hex Cap S...

Page 53: ...8 16 Section 8 Part Breakdowns Lists Serial Number 16B201 to Current Bale Processor Boss II Deflector...

Page 54: ...sher 1 2 Zinc Plated USS 8 1 BS208105 Deflector Adjuster PCT200002 9 2 FW 1 2 Flatwasher 1 2 Zinc Plated USS 10 11 FW 1 4 Flatwasher 1 4 Zinc Plated USS 11 2 HB 1 2 13X1 5 Z5 Hex Bolt 1 2 13x1 1 2 Gra...

Page 55: ...8 18 Section 8 Part Breakdowns Lists Serial Number 16B201 to Current Bale Processor Boss II Hydraulic Layout...

Page 56: ...20 R17 063000PSI 109 08 MNPT 08 FJIC08 120C MNPT 08 11 1 BS 10 HH140 R17 063000PSI 109 06 MNPT 08 FJIC08 140C MNPT 08 12 1 BS199899A Cylinder Boss II Fork Lift 3 1 2 X 20 1 2 Hydraulic Cylinder 13 1 B...

Page 57: ...8 20 Section 8 Part Breakdowns Lists Serial Number 16B201 to Current Bale Processor Boss II Hydraulic Flow...

Page 58: ...Bale Processor Boss II Section 8 Part Breakdowns Lists Serial Number 16B201 to Current 8 21 Hydraulic Flow...

Page 59: ...9 1 Section 9 Options Bale Processor Boss II Section 9 Options Knife Kit Option ITEM QTY PART NUMBER DESCRIPTION 1 2 BS200038 Tee Handle 2 1 27234 Knife Assembly...

Page 60: ...6 FW 1 2 Flat Washer 5 2 FW 3 8 Flat Washer 6 2 FW 7 16 Flat Washer 7 6 FW 9 16 Flat Washer 8 3 HB 1 2 X 1 1 2 Hex Bolt 9 1 HB 1 2 X 1 3 4 Hex Bolt 10 2 HB 1 2 X 2 1 4 Hex Bolt 11 1 HB 3 8 X 1 3 4 Hex...

Page 61: ...9 3 Section 9 Options Bale Processor Boss II Hydraulic Actuator Option Used from Serial Number 17B247...

Page 62: ...ex Cap Screw 9 1 HB 1 2 13X1 75 Z5 Hex Bolt 1 2 13x1 3 4 Grade 5 Zinc Plated Hex Cap Screw 10 1 HB 1 2 13X2 25 Z5 Hex Bolt 1 2 13x2 1 4 Grade 5 Zinc Plated Hex Cap Screw 11 2 HB 3 8 16X1 25 Z5 Hex Bol...

Page 63: ...9 5 Section 9 Options Bale Processor Boss II Hydraulic Actuator Option Layout Used from Serial Number 17B247...

Page 64: ...31326 Hydraulic Cylinder for Nitro Light Kits 2 1 SK SLK 1510 Seal Kit 3 2 43793 Hose HH192 6G 8MP 6FJX HCL 192 4 1 HF 1404 6 8 Hyd Fitting 3 8 MPT 1 2 FPX 5 1 HF 5404 8 6 Hyd Fitting 1 2 MPT 3 8 MPT...

Page 65: ...10 1 Section 10 PTOs Bale Processor Boss II Section 10 PTOs BS208140 1000RPM PTO...

Page 66: ...O180 014 135 Retaining Washer 58 1 PTO190 000 183 Inner Circlip 59 2 PTO165 000 622 Bolt M14x1 5x100 Nut 60 2 PTO151 014 201 Bridge 71 1 PTO141 028 651 1 Yolk Support for Automatic Torque Limiter LA 7...

Page 67: ...V Imperial Torque Values Bale Processor Boss II Imperial Torque Values...

Page 68: ...Bale Processor Boss II Metric Torque Values VI Metric Torque Values...

Page 69: ...c Actuator Option Layout 9 5 Hydraulic Flow 8 20 Hydraulic Layout 8 18 Hydraulic Safety 2 3 Instructions 3 1 ISO Safety Decal Illustrations 3 6 ISO Safety Decal Locations 3 4 Knife Kit Option 9 1 Load...

Page 70: ...Metric Torque Values VIII Tire Size 1 2 Spreading Material 5 1 Tire Axle Assembly 7 2 Transport Safety 2 3 Upper Beater 8 14 Upper Beater Assembly 7 6 Uses 1 1 Using On Inclines 5 1 Warranty and Limi...

Page 71: ......

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