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Tsurumi’s Operation, Service, and Repair Manual 

 

Operating Instructions 

  13

3-0 

OPERATING INSTRUCTIONS 

3-1 

Operating Controls 

(1) 

The main operating controls for the generator are, with a few exceptions, mounted on the 
front panel of the generator. 

(2) 

The controls consist of an ENGINE switch, an AUTOTHROTTLE switch, a FULL POWER 
switch,  a  PILOT  light,  circuit  BREAKER(s),  a  ground  (or  earth)  post,  and  electrical 
receptacles. The specific controls used in each model are shown in Figures 3-1 through 
3-4. 

NOTE:

  

The auto throttle feature is not available on Model TPG4-3000HDX, which uses a 
hand operated throttle lever. 

(3) 

The  Model 

TPG4-7000H-DXE

  generator  is  equipped  with  a  electric  starter  motor.  The 

ENGINE  switch in  this model is  a key-operated, STOP/RUN/START  switch. The  spring-
loaded  switch  is  turned  to  the  right  to  start  the  engine,  and  to  the  left  to  shut  off  the 
engine. 

(4) 

The IDLE  Control

 switch allows the generator speed to drop to idle speed if there is no 

electrical  load  demand  on  the  generator.  When  an  electrical  load  is  sensed,  the  idle 
function increases the speed of the generator up to operating speed level. When there is 
no load, the engine speed returns to idle. 

(5) 

The FULL POWER switch allows the generator to provide full rated power for the loading 
appliances  and/or  tools.  When  the  FULL  POWER  switch  is  set  to  on,  power  will  be 
provided to only one 120 Vac receptacle and one 240 Vac receptacle. 

(6) 

The  PILOT  light  provides  an  indication  to  the  operator  that  the  generator  is  generating 
electricity. 

(7) 

Circuit breakers are provided to protect the generator in the event of a short circuit. The 
breakers will trip when the circuit load exceeds the breaker’s rated value. 

(8) 

The  ground  post  is  used  to  provide  a  positive  ground for  the  generator. The  post  has  a 
wing-nut to quickly connect a ground wire to the generator. 

(9) 

There  are  three  types  of  receptacles:  one  120  Vac,  GFI-protected  receptacles  (two  on 
most  models),  one  twist-type,  120  Vac  receptacle,  and  one  120  Vac  /  240  Vac, 
combination receptacle. 

3-2 

DC Circuit Controls 

(1) 

The circuitry for DC circuit consists of a 10 Amp fuse, an overload protector, and a reset 
switch. (Model TPG4-7000HDXE only.) 

(2) 

In  the  event  of  an  overload,  the  overload  protector  will  trip  the  reset  switch  located 
immediately below the engine key starter switch. 

 

Summary of Contents for TPG4-3000HDX

Page 1: ...ed in the exhaust gases will endanger human lives Keep the generator at least 1 meter 3 feet away from any structure or building during use When a generator is located close to a building or nearby eq...

Page 2: ...nts TPG4 Fig 1 3 AIR CLEANER MAINTENANCE CLEAN ELEMENT EVERY 50 HOURS EVERY 10 HOURS UNDER DUSTY CONDITIONS WASH IN HIGH FLASH POINT SOLVENT SQUEEZE DRY THEN DIP IN CLEAN ENGINE OIL AND SQUEEZE OUT EX...

Page 3: ...ion increases the speed of the generator up to operating speed level When there is no load the engine speed returns to idle 5 The FULL POWER switch allows the generator to provide full rated power for...

Page 4: ...REAKER PRESS TO RESET CIRCUIT BREAKER PRESS TO RESET CIRCUIT BREAKER PRESS TO RESET OFF O N START ENGINE S W STARTER RES ET SW ON PUSH OFF TEST TEST RESET RESET Figure 3 3 Model TPG4 4 4 4 7000HDXE St...

Page 5: ...m must be made by a qualified electrician 2 Improper connections can allow electrical current from the generator to backfeed into the utility lines which may electrocute utility company workers or oth...

Page 6: ...UEL TANK DO NOT REFUEL WHILE SMOKING OR NEAR OPEN FLAMES OR OTHER SUCH POTENTIAL FIRE HAZARDS OTHERWISE FIRE ACCIDENT MAY OCCUR AVOID REPEATED OR PROLONGED CONTACT WITH SKIN OR BREATHING OF VAPOR KEEP...

Page 7: ...ator WARNING IMPROPER CONNECTIONS CAN ALLOW ELECTRICAL CURRENT FROM THE GENERATOR TO BACKFEED INTO THE UTILITY LINES WHICH MAY ELECTROCUTE UTILITY COMPANY WORKERS OR OTHERS WHO CONTACT THE LINES DURIN...

Page 8: ...mage to the engine 2 ELECTRIC START Model TPG4 7000HDXE NOTE The engine on the Model TPG4 7000HDXE generator is primarily started using the electric starter but may be started using the recoil starter...

Page 9: ...op the engine in an emergency set the ENGINE SWITCH to the OFF position b For normal use turn the AC circuit breaker to the OFF position c Disconnect battery cables d Turn the engine switch to the OFF...

Page 10: ...THE PLUG INTO RECEPTACLE AND TURN CLOCKWISE WARNING BE SURE TO GROUND THE GENERATOR IF THE CONNECTED ELECTRICAL EQUIPMENT IS GROUNDED NOTE Whenever a circuit breaker trips off during operation the ge...

Page 11: ...120V Rated Output is Available Unavailable 120V 240V Half of Rated Output is Available Rated Output is Available WARNING TO TAKE OUT POWER FROM TWIST LOCK RECEPTACLE INSERT THE PLUG INTO RECEPTACLE AN...

Page 12: ...ure 3 8 Fuel Valve 3 13 Oil Alert 1 The oil alert detects the fall in oil level in the crankcase and automatically stops the engine when the oil level falls down below the predetermined level 13 When...

Page 13: ...ime is in contact with an electrical ground such as a plumbing fixture wet floor or earth The ground fault circuit interrupter will not protect against short circuits or overloads The circuit breaker...

Page 14: ...ILS TESTING DO NOT USE YOUR GENERATOR CONTACT YOUR TSURUMI DEALER Inspection 1 Unplug all tools and appliances from the generator 2 Start the engine 3 Turn the circuit breaker to the ON position The G...

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