TSI Instruments DICKEY-john INTELLIAG ISO6 Operator'S Manual Download

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OPERATOR’S MANUAL

ISO

Version 4 UL 2_3 Manual

USER LEVELS / 23

6011258 Rev C

USER LEVEL 3 (OEM)

User Level 3 (OEM) mode provides access to many features not
available to Level 2 (Dealer), including access to three additional
features:

SET DEFAULTS

button - Allows setting to factory defaults or

to the previous configuration settings.

ALARM LOG

button - Clearing of Alarm logs.

3. Control Channel and Row-Pro Calibration Parameters

screen - Manual adjustment of valve calibration parameters.
These adjustments should be made with the guidance of a
DICKEY-john technical support representative.

MODULE AUTO-SORT

button

– sorts modules according to

serial number.

Summary of Contents for DICKEY-john INTELLIAG ISO6

Page 1: ...INTELLIAG ISO6 PLANTER DRILL CONTROL VERSION 4 Operator s Manual User Level 2 3 A D I V I S I O N O F T S I ...

Page 2: ...on ISO Bus Ready Tractors 12 Implement Harnessing Diagrams 13 Accessory Harness Optional 15 Sensor Installation 15 System Modes 19 Intelliag ISO6 Access 19 Work Mode 19 User Levels 20 User Level 1 Operator Basic Access 20 User Level 2 Dealer 21 User Level 3 OEM 23 Navigation And Action Buttons 24 Navigation 24 Navigation Buttons Defined 24 Action Buttons 25 Action Buttons Defined 25 Home Menu 27 V...

Page 3: ...73 Channel Linking 73 Control Channel Type 74 Planter Control Channel 75 Granular Control Channel 77 Liquid Flow Control Channel 80 Nozzles 82 Planter Monitor Channel 84 Granular Monitor Channel 86 Fan Control 88 Disable Control On Control Failure Alarm 90 Shaft Control 90 Individual Row Control IRC 92 Drop Spreader 93 Calibrations Valve And Spreader 94 Planter Control And Granular Valve Calibrati...

Page 4: ...tup 131 Accessory Alarm Setup 133 Pressure Sensor Setup 134 Hopper Sensor Setup 135 Rpm Sensor Setup 136 Digital Sensor Setup 137 Bout Markers 139 Bout Marker Setup 139 Customizing The Work Screen 141 Modifying The Instrument Layout 142 Selecting An Instrument 143 Instruments Without Setup Defined 145 Instruments With Setup Defined 145 Area Instrument 151 Materials Instrument 154 Product Levels 15...

Page 5: ...ality 181 Import Export Data 182 System Test 184 Continuous Test 184 5 Rev Test 185 Remote Test Switch 186 Accumulators 188 Seed Count 188 Totals 188 Version Information 191 To View Version Information 191 Factory Reset User Level 3 193 Alarms 194 Alarm Log And Details 194 Alarm Reset Level 3 OEM User 195 Diagnostics 196 Manual Open Of Channel System Failure 198 Software Add Ons 201 To View Featur...

Page 6: ...us situation which if not avoided could result in death or serious injury CAUTION Use of the word CAUTION with the Safety Alert Symbol indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION Use of the word CAUTION without the Safety Alert Symbol indicates a potentially hazardous situation which if not avoided may result in equipment damage D...

Page 7: ...ing the capability of communicating with other manufacturer s ISO11783 compatible equipment The IntelliAg system includes the following required components Universal Terminal ISO6 Master Module Safety Input Sensors any two of the following Implement Lift Ground Speed Secondary Ground Speed Master Switch Two CAN Terminators Cab and Implement Harnessing Optional components include Working Set Member...

Page 8: ...terface device All system parameters constants and memory are stored in the ISO6 The ISO6 has 8 channels for planter control granular seeding granular fertilizer liquid control and monitor only mode or RPM control In addition the module can accept inputs from up to 4 hopper level sensors 4 air pressure sensors 3 RPM sensors 1 ground speed sensor and up to 16 population blockage sensors with all 16...

Page 9: ...to the ISO6 A WSMB can accept up to 18 rows of seed sensors The WSMB passes information directly to the ISO6 Up to 8 WSMB s can be installed to monitor up to 120 sensors The flexible design of the WSMB allows for installation virtually anywhere on the implement Figure 2 Working Set Member Module WORKING SET MEMBER2 WSMB2 MODULE OPTIONAL Figure 3 Working Set Member 2 Module ...

Page 10: ...monitor up to 90 sensors A total of 96 sensors are supported for seed quality data using a combination of WSMB2 modules and the ISO6 Master Module CAN TERMINATORS CAN terminators are necessary for proper communication between each component of the system One terminator is located on the cab harness approximately 30 inches from the universal One terminator plugs into the implement harness of the la...

Page 11: ... mount with the connector facing up see Caution IMPORTANT Do not use the enclosure as a guide when drilling Do not over tighten nuts as this may damage the mounting tabs of the enclosure Recommended torque is 10 12 in lbs The ISO6 may be mounted in any of the following orientations Figure 5 Acceptable Orientation CAUTION Do not install the module in any orientation other than shown in Figure 5 The...

Page 12: ...SIDERATIONS 1 Select an area on the implement to mount the member that allows for easy hookup and access Extensions may be used to reach members installed on remote areas of the implement 2 The module can be mounted in the same orientations as the ISO6 module as illustrated in Figure 5 3 Mount with the label side of the module facing out CAUTION Do not install the module in any orientation other t...

Page 13: ... using 1 4 x 20 bolts or other fastening devices as illustrated in Figure 7 CAUTION Do not use the enclosure as a guide when drilling Do not over tighten nuts as this may damage the mounting tabs on the enclosure Figure 7 Working Set Member Installation Bolted TIE STRAP WSMB TO FRAME 1 Use one long tie strap to loop around the member body and through both mounting holes as illustrated in Figure 8 ...

Page 14: ...y not be necessary 8 Route sensor wires in locations where they will not be damaged by chains drive shafts sprockets etc 9 Secure the harness to the toolbar with a minimum of 3 straight wire exiting the module before bending and attaching with tie straps 10 Coil and secure any unused sensor connections 11 The WSMB Module harness can accept a standard DICKEY john PM style planter harness single rou...

Page 15: ... Test Switch Connector P N 467980160 467980164 In addition a pair of 6 pin connectors are available for Servo connection that use FB1 FB2 respectively Install sensors valves etc per the instructions included with the items Install the PWM valve assembly and feedback sensor for each control loop and connect the devices to their respective inputs on the harness making certain to match PWM1 Servo 1 w...

Page 16: ... the speed sensor is connected to the IntelliAg actuator control harness do not connect anything to the speed sensor connector on the cab harness Route the IBBC connector to the rear of the tractor where implement attachment occurs Mount IBBC connector in a secure location at the rear of the tractor CONNECT IMPLEMENT HARNESSING Refer to Figure 10 and Figure 11 1 Connect the Implement CAN Breakaway...

Page 17: ...plement position via CAN or RS232 communication A row switch module provides quick access of turning sections on and off when manual override is required Ignition wire connects to switched power source A DICKEY john output module and harness are required for interfacing with shutoff modules Tru Count solenoid modules are not supplied by DICKEY john Harnessing structure illustrated below Figure 9 C...

Page 18: ...Manual COMPONENT INSTALLATION 13 6011258 Rev C IMPLEMENT HARNESSING DIAGRAMS Various implement harness options are available based on application type and must be selected at the System screen Figure 10 Implement Harnessing ISO6 Master Module ...

Page 19: ...OPERATOR S MANUAL 14 COMPONENT INSTALLATION ISO6 Version 4 UL 2_3 Manual 6011258 Rev C Figure 11 Implement Harnessing ...

Page 20: ...ons Sensors that are incorrectly installed will not be properly identified by the system and will result in incorrect numbering of the sensors SEED SENSORS The system is compatible with all existing DICKEY john seed sensors Seed sensors may be connected to the ISO6 master module and all WSMB planter monitor modules Any number of sensors up to the maximum capacity of the module may be connected wit...

Page 21: ...d sensors installed must be connected to the seed sensor harness SEQUENTIALLY starting with the Row 1 input In the event that not all row inputs on the module are used the unused inputs must be the last inputs on that module If the module has multiple sensors for the same row all sensors assigned to the same channel must be sequential Figure 13 Correct Seed Sensor Module Connection ...

Page 22: ...ohn planter hopper level sensors One hopper level sensor can connect to the actuator harness and another 4 hopper sensors connect using an accessory harness P N 46798 0201 Both harnesses are connected to the ISO6 The hopper level connection is labeled HOPPER 1 2 RPM SENSORS The system is compatible with all existing DICKEY john digital RPM sensors One RPM sensor connects to the ISO6 module The sen...

Page 23: ...is compatible with DICKEY john air pressure sensors One air pressure sensor with adapter harness connects to the RPM harness connection labeled RPM1 Three additional pressure sensors connect to accessory harness P N 46798 0201 Other frequency based air pressure sensors may be used and configured in the sensor setup menu ...

Page 24: ...master control switch is in the ON position the START button is pressed with the implement down ground speed is greater than 0 or the minimum ground speed is shutoff the ISO6 Control System is in Work Mode In this mode all enabled system components and control channels are operational as well as all monitoring functions and system accumulators When the master switch is in the OFF position or the S...

Page 25: ...w any setup configuration constants to be changed In operator view the following functions can be performed Assign materials to channels Access calibration parameters Perform a fill disk Increase and decrease rates Turn on off a control channel Change instruments on Work screen Access Diagnostics screen View Version screen View Alarm Log and Detail screens View Section Control screen View Implemen...

Page 26: ...r on the Version screen TO UNLOCK TO DEALER ACCESS 1 At the Version screen Record the serial number of the ISO6 module Press the PASSWORD button 2 On the Password screen enter the 6 digit password as follows Enter the first digit as 2 For the next five digits enter the last five digits of the serial number taken from the ISO6 module found on the label or the last five digits found at the Version I...

Page 27: ...PERATOR S MANUAL 22 USER LEVELS ISO6 Version 4 UL 2_3 Manual 6011258 Rev C The system remains at the Dealer level after each power cycle until changed in the Password screen Figure 17 Changing User Level ...

Page 28: ...ures 1 SET DEFAULTS button Allows setting to factory defaults or to the previous configuration settings 2 ALARM LOG button Clearing of Alarm logs 3 Control Channel and Row Pro Calibration Parameters screen Manual adjustment of valve calibration parameters These adjustments should be made with the guidance of a DICKEY john technical support representative 4 MODULE AUTO SORT button sorts modules acc...

Page 29: ...on Buttons Defined NAVIGATION NAVIGATION BUTTONS DEFINED HOME The HOME button is always located as the first button on a screen and returns to the top level menu when pressed LEFT RIGHT ARROWS The Left Arrow button returns to the previous screen within the multi tiered setup screens A Right Arrow button indicates there is an additional setup screen pressing the right arrow advances to the next set...

Page 30: ...of navigation buttons to guide within those system setup screens These button s locations are part of the Virtual Terminal settings and may look slightly different than shown Figure 19 Action Buttons Defined ACTION BUTTONS DEFINED MODIFY The MODIFY button is only available on the top level Home Menu and is used to select and place a commonly used button on the top level Home Menu EDIT The EDIT but...

Page 31: ...n from the Main Menu or an instrument from the instrument library NEXT Used to navigate to the next page or next set of data ALARM CANCEL Cancels an active alarm DONE Accepts changes made to the displayed screen ACCEPT Accepts changes made to the displayed screen CANCEL Cancels changes made to the displayed screen and reverts to the previous settings Additional buttons that are specific to the sel...

Page 32: ...the listed order for initial system setup 1 MODULES configuration set module addresses 2 SYSTEM screen select harness 3 ROWS assign 4 CONTROLS define control channels 5 OPERATIONS define control application configuration 6 MATERIALS specify material type 7 CLUTCH SECTIONS setup for section control 8 LIQUID SECTIONS setup for liquid section control 9 GEOMETRY 10 SENSORS assign sensor type 11 ACCESS...

Page 33: ...he second Button Selection menu 4 The selected new button auto fills into the selected area at the Home Menu 5 When finished press the DONE button to return to the Home Menu that now displays the new button Figure 21 Customizing the Home Menu REMOVE A BUTTON FROM THE HOME MENU 1 Press the MODIFY button 2 Select the button to clear from the Home Menu 3 At the Button Selection screen press the CLEAR...

Page 34: ...igure 22 Removing a Button from the Home Menu SYSTEM SETUP BUTTONS Dedicated buttons are used to setup the Home Menu and also provide navigation to setup system functions Press the Right Arrow button to display 1 of 2 button selection screens Buttons are in alphabetical order ...

Page 35: ...SCREEN Available only on the Home Menu and opens the Work Screen used during normal operation to monitor and control applications ACCESSORIES Setup parameters for installed sensors e g pressure hopper RPM digital ALARM LOG A listing of alarms that have occurred to the system with details on each alarm as well as a Reset button to clear alarms ...

Page 36: ...rs will be lost FOLD SEQUENCE Set up Frame Folding steps working hydraulics and hardware GEOMETRY Entry of physical implement coordinates in relation to fixed positions on the vehicle to determine GPS coordinates in the field IMPORT EXPORT Implement configurations stored on the ISO6 can be exported to a USB memory device for transfer to other machines This file transfer eliminates manual entry of ...

Page 37: ...ection OPERATIONS Identifies the actual physical configuration of how channels are grouped either in a series or in parallel and communicates the overall channel width to the Task Controller A total of 6 operations are possible ROWS Assigns the number of rows and row width Defines the implement width ROW PRO Setup and calibration of down pressure control parameters SECTION LINKING Links sections c...

Page 38: ...the current operations communicating with the task controller Also selection of the universal terminal type TRAMLINE Setup of hardware outputs sprayer geometry and bout configurations used for tramlining The advanced tramline feature uses input sprayer geometry to determine bout sequencing TOTALS System accumulator data displays the total amount of time the system has been on the amount of time an...

Page 39: ...e type A label on the module indicates the serial number and corresponds with the serial number on the Module screen CONNECTING SEED SENSORS TO ISO6 WSMB Each module address is determined by the order in which the modules are installed on the implement Modules and their respective address appears on the Module screen as installed on the implement Seed sensors must be connected to the ISO6 or WSMB ...

Page 40: ...onfiguration will need to be repeated when replacing a module TO PERFORM AN AUTO CONFIGURATION 1 Press the MODULES button 2 At the Module Configuration screen press the AUTO CONFIG button An hour glass appears in the center of the screen during configuration 3 After completion the new module appears in the correct module address column and the old module is removed NOTE Auto Configuration is only ...

Page 41: ...ew module 2 Manually enter the correct module address location The module location automatically adjusts to the correct position and proceeding modules change to the new module address Figure 25 Adding a New Module AUTO SORT FEATURE Performing an Auto Sort is a feature used for those systems that have all modules installed on the implement in sequential order by serial number When modules are adde...

Page 42: ...Only with no control channels enabled SELECTING A HARNESS 1 Press the SYSTEM button 2 Press the HARNESS drop down box and select the appropriate harness 3 Press the SAVE button Press the Cancel X button to cancel the selected changes 4 A power cycle is required to reboot the system NOTE Refer to the Software Add ons section for details on the FEATURE KEYS button Figure 26 Select the Harness Type ...

Page 43: ...vidual row sensors can be set to ON or OFF Any detected row can be set to OFF Rows set to OFF remain off until they are turned ON again or are set to ON through Pattern Select Rows set to OFF are ignored by the system and will not report data or react to row failures TO ACCESS ROW SETUP 1 Press the ROWS button to access the Row Setup screen 2 Enter desired row numbers and width per implement speci...

Page 44: ...re the assignment of materials to channels The system can store up to 4 different configurations Changing configurations may require a system restart Configurations also contain the row pattern for the operations channels TO ACTIVATE CHANGE A CONFIGURATION 1 Press the MATERIALS button 2 Press and highlight the Configuration to be activated 3 Press the ACTIVATE softkey Figure 28 Activate a Configur...

Page 45: ...he product class list Only valid product classes for the selected channel operation will be shown TO CHANGE AN ASSIGNED MATERIAL Use the list associated with the desired channel Only valid materials for the specific channel and selected product class will be shown TO CHANGE THE ROW PATTERN Select the desired row pattern from the row pattern list Row patterns are operation specific ...

Page 46: ... saved the materials appear in the materials table Up to 8 materials are displayed at a time with a Down button to navigate to the next set The Materials page also stores Configurations which set up the assignments of materials to channels For more information about Configurations see the Configurations section TO CREATE A MATERIAL 1 Press the MATERIALS button 2 At the Materials table screen press...

Page 47: ...COPY AN EXISTING MATERIAL 1 At the Material table press the MATERIAL button to highlight the material to copy to a new button 2 Press the COPY button Material is copied to the next open slot in the table CLEAR MATERIAL FROM TABLE A material and its parameters can be removed from the material table TO CLEAR MATERIALS 1 At the Materials Table screen press to select and highlight the material to remo...

Page 48: ... Edit screen defines the parameters for a material Up to 16 materials can be configured for various channel types Material parameters may vary based on the material type selected NOTE Material Edit screen is accessed from the Material Table TO DEFINE MATERIAL NAME AND PARAMETERS 1 Press to highlight the Material to edit at the Materials table The EDIT button will not display until the material is ...

Page 49: ... for Planter Control Hydraulic drive row crop planter Planter Monitor Ground drive row crop planter Granular Control Granular application control on drills planters air seeders and air carts Liquid Flow Control Liquid application control with flow meter Granular Monitor Ground drive air seeder air cart or drill Fan Control Fans e g seed distribution vacuum Shaft Control RPM control After the Mater...

Page 50: ...t Solid pesticides insecticides herbicides and inoculants Seeding Granular seeds e g wheat or soybeans Liquid Product Class Used for Fertilizer Liquid fertilizers Crop Protect Liquid pesticides insecticides herbicides and inoculants After the Material has been created the Product Class field in the Material Setup Page is shown as a read only field for reference MATERIAL TABLE SYMBOLS Material assi...

Page 51: ...per acre KS AC or thousands of seeds per hectare KS HA PRESET METHOD ENABLED The Preset Method table allows 10 user defined target rates to be entered When enabled target rates can be adjusted from the Work Screen using the Increment Decrement buttons Figure 35 PRESET METHOD DISABLED When Preset Method is disabled the target rate on the Work Screen can be adjusted by pressing the Material Incremen...

Page 52: ...AC or thousands of seeds per hectare KS HA that the control allows Target rate cannot be incremented to a value greater than this established maximum rate MINIMUM RATE The minimum application rate in thousands of seeds per acre KS AC or thousands of seeds per hectare KS HA that the control allows Target Rate cannot be decremented to a value lower than this established minimum rate INCREASE DECREAS...

Page 53: ...e increase is set at 2 the maximum rate of 101 will not be met because the increase of 2 would exceed the 101 maximum rate limit SEEDS PER REV Displays the number of seeds that are dropped in one revolution of the seed disk PRECHARGE See Using the PreCharge Feature for more information on PreCharge setup DISTANCE DELAY The delay in M or FT that the implement must travel before the Channel is turne...

Page 54: ...The alarm will activate at this population Low Alarm example If the Target Rate is 100 0 and the Low Alarm is 5 0 multiply 100 0 x 95 a 5 decrease 95 The alarm will activate at this rate HIGH LOW ALARM DELAY Establishes the delay between the detection of a high or low population alarm condition and the resulting alarm display The value is entered in seconds If the value is set to 10 a row must be ...

Page 55: ... display For a true population value this number should be set to 0 0 0 0 is no filtering at all 99 is the highest level of filtering available Set the filter to meet the appropriate level of filtering for your specific use Advanced use only DISC HIGH LOW LIMITS The maximum or minimum RPM at which the seed disc operates The control will not allow the seed disc to rotate faster than the Disc High o...

Page 56: ...0 user defined target rates to be entered When enabled target rates is adjusted from the Work Screen using the Increment Decrement buttons PRESET METHOD DISABLED When Preset Method is disabled the target rate on the Work Screen is adjusted by pressing the Increment Decrement buttons The target rate increases or decreases based on the Inc Dec value set at the Material Configuration screen TARGET RA...

Page 57: ... pounds per acre LB AC or kilograms per hectare KG HA that the control allows Target Rate cannot be decremented to a value lower than this established minimum rate INCREASE DECREASE The increment and decrement percent rate establishes the percentage of change of the entered target rate applied each time the Increment Decrement button is pressed on the Work Screen ...

Page 58: ...n units of LB FT3 LB BU or KG L PRECHARGE See Using the PreCharge Feature for more information on PreCharge setup DISTANCE DELAY The delay in M or FT that the implement must travel before the Channel is turned on or off Distance Delay does not function if the Task Controller is connected and active SEEDS PER POUND The number of seeds per pound S LB or seeds per kilogram S KG This setting is used w...

Page 59: ...t2 to convert the target rate to LBS AC or KG HA Editing this setting will update the Seeds per Pound setting This number can be found by counting out 1000 seeds and weighing them or it may be printed on the seed bag This setting is only used for materials with Seeding type for Product Class HIGH LOW POPULATION ALARMS The High and Low Alarm option sets the high and low population limit values The ...

Page 60: ... Sets the threshold for row failure alarms The value is entered in seeds per second Both values are adjustable allowing for numerous combinations The default value is 2 1 which indicates a row failure threshold of 2 seeds in 1 second LOW HIGH SHAFT RPM Low High Shaft RPM establishes the low shaft and high shaft RPM the meter shaft will operate Low shaft RPM is the lowest shaft RPM speed the contro...

Page 61: ...ow Control for reference PRODUCT CLASS Identifies the type of application as either fertilizer or crop protect e g insecticide UNITS An application rate setting in gallons per acre GAL AC or liters per hectare L HA Units automatically change with the material application type selected PRESET METHOD ENABLED The Preset Method table allows 10 user defined target rates to be entered When enabled targe...

Page 62: ...not be incremented to a value greater than this established maximum rate MINIMUM RATE Establishes the minimum application rate in gallons per acre GAL AC or liters per hectare L HA that the control will allow Target Rate cannot be decremented to a value lower than this established minimum rate INCREASE DECREASE The Increment Decrement Percent rate establishes the percentage of change that is appli...

Page 63: ...ELAY The delay in M or FT that the implement must travel before the Channel is turned on or off Distance Delay does not function if the Task Controller is connected and active LOW HIGH FLOW LIMIT The Low High Flow Limit sets the lowest highest gallons per minute G MN or liters per minute L MN rate that the control channel operates PRODUCT LEVEL ALARM Sets the gallons left in the tank to trigger an...

Page 64: ...od table allows 10 user defined target rates to be entered When enabled target rates can be adjusted from the Work Screen using the Increment Decrement buttons PRESET METHOD DISABLED When Preset Method is disabled the target rate on the Work Screen can be adjusted by pressing the Material Increment Decrement buttons The target rate increases or decreases based on the Inc Dec value set at the Mater...

Page 65: ... a value lower than this established minimum rate INCREASE DECREASE The Increment Decrement Percent rate establishes the percentage of change that is applied each time the Increment Decrement button is pressed on the Work Screen IMPORTANT The maximum or minimum rates may not be reached if the increase or decrease based off the Target Rate exceeds the maximum or minimum rate limits set EXAMPLE Maxi...

Page 66: ...gh Alarm is 5 0 multiply 30 KS AC x 1 05 a 5 increase 31 5 KS AC The alarm will activate at this rate LOW ALARM EXAMPLE If the Target Rate is 30 KS AC and the Low Alarm is 5 0 multiply 30 KS AC x 95 a 5 decrease 28 5 KS AC The alarm will activate at this rate NOTE Population is updated every 5 seconds Setting the Alarm Delay for under 5 second intervals does not provide any delay at all HIGH LOW A...

Page 67: ...If the monitored value is reading low the value can be increased above 100 0 to achieve the desired population display The displayed value is calculated by the monitored value x population scalar Actual Population Monitor Population X 100 Monitor Population POPULATION FILTER Stabilizes the monitored population display For a true population value this number should be set to 0 0 0 0 is no filtering...

Page 68: ...rtilizer seeding or crop protect i e insecticide UNITS The rate units used for the material in pounds per acre LB AC kilograms per hectare KG HA PRESET METHOD ENABLED The Preset Method table allows 10 user defined target rates to be entered When enabled target rates can be adjusted from the Work Screen using the Increment Decrement buttons PRESET METHOD DISABLED When Preset Method is disabled the ...

Page 69: ...me the Increment Decrement button is pressed on the Work Screen IMPORTANT The maximum or minimum rates may not be reached if the increase or decrease based off the Target Rate exceeds the maximum or minimum rate limits set EXAMPLE Maximum Rate is set for 101 Target Rate is set for 100 If the increase is set at 2 the maximum rate of 101 will not be met because the increase of 2 would exceed the 101...

Page 70: ...ound setting This number can be found by counting out 1000 seeds and weighing them or it may be printed on the seed bag This setting is only used for materials with Seeding type for Product Class HIGH LOW POPULATION ALARMS Set when an alarm and row indicator displays to warn of a population problem The values are based The high and low population values are independent of each other and do not hav...

Page 71: ...uct level alarm sets the weight to alert of low seed levels The entered value is an estimate in pounds LBS or kilograms KG SHAFT CONTROL Shaft Control channel defines the setup parameters to regulate a shaft control input i e spinner RPM Figure 45 Shaft Control TYPE Read only field that shows Shaft Control for reference UNITS An application rate setting in units that automatically change with the ...

Page 72: ...ation according to the units specified in the Units setting MAXIMUM MINIMUM RATE Maximum Rate establishes the maximum application rate in RPM Target Rate cannot be incremented to a value greater than this established maximum rate Minimum Rate establishes the minimum application rate in RPM Target Rate cannot be decremented to a value lower than this established minimum rate INCREASE DECREASE The I...

Page 73: ... Material Setup RPM Control Page 2 LOW HIGH RPM LIMIT Low High Shaft RPM establishes the low shaft and high shaft RPM the meter shaft will operate Low shaft RPM is the lowest shaft RPM speed the control channel operates High shaft RPM is the highest shaft RPM the control channel operates ...

Page 74: ...plication selected PRESET METHOD ENABLED The Preset Method table allows 10 user defined target rates to be entered When enabled target rates can be adjusted from the Work Screen using the Increment Decrement buttons PRESET METHOD DISABLED When Preset Method is disabled the target rate on the Work Screen can be adjusted by pressing the Material Increment Decrement buttons The target rate increases ...

Page 75: ...ishes the percentage of change of the entered target rate to be applied each time the Increment Decrement button is pressed on the Work Screen The maximum or minimum rates may not be reached if the increase or decrease based off the target rate exceeds the maximum or minimum rate limits set NOTE Press the Arrow button on the Materials screen to view second screen Figure 48 Material Setup Fan Page ...

Page 76: ...st be removed and a new one created Materials may be assigned to channels from the Materials page Once a channel is created select the channel to edit setup parameters NOTE It is recommended that materials are created before configuring channels A default material will be created for the specific control channel type if no materials are set up TO ADD AND EDIT A CONTROL CHANNEL 1 Press the CONTROLS...

Page 77: ...leting a channel clears the entered parameters for the channel TO REMOVE A CHANNEL 1 At the Controls screen press to select and highlight the control channel 2 Press the REMOVE button 3 Press the Checkmark button to acknowledge Channel parameters are cleared and the channel can be setup as a new control type in the future Press the Cancel X button to abort Figure 50 Clear a Control Channel ...

Page 78: ...trol screen press the CHANNEL LINKING button 2 At the Channel Linking screen press the ADD LINK button 3 Select the link type as Rate linking the rates of multiple channels On Off Linking channels to simultaneously turn ON and OFF Master Subordinate Links a master subordinate output to simultaneously turn on off channels i e planter control channel fan Accessory Allows an accessory alarm to turn t...

Page 79: ...king Channels CONTROL CHANNEL TYPE A material application channel can be assigned as Planter Control Planter Monitor Granular Control Granular Monitor Liquid Flow Fan Control Shaft Control or IRC TO EDIT CONTROL CHANNEL PARAMETERS At the Controls screen highlight the channel and press the EDIT button ...

Page 80: ...cation rates based on ground speed and row spacing under normal operating conditions MANUAL WITH FEEDBACK Overrides the current system when not operating properly e g Faulty coil Using the increment decrement buttons at the main operate screen will set the rate for the control channel Manual mode with feedback shows the actual application rate applied based on actual ground speed and constants MAN...

Page 81: ... manufacturer INPUT FILTER Provides a setting for the amount of filtering applied to the feedback frequency of the control channel IMPORTANT It is NOT recommended to change the Filter setting Any adjustments could result in the channel not operating properly If adjustments are made a valve calibration must be performed GEAR RATIO Specifies the actual ratio from the application rate sensor to the s...

Page 82: ...ws assigned to the channel multiplied by the row spacing defined on the Rows page GRANULAR CONTROL CHANNEL A granular control channel controls granular application on planters drills air seeders and air carts Figure 54 Granular Control Channel MATERIAL NAME Display the material assigned to the channel This value can be changed by editing the configurations in the Material screen TANK NUMBER Enter ...

Page 83: ... oil flow to a hydraulic motor proportioned to electric current supplied This type of valve consists of a flow cartridge and coil assembly NOTE DICKEY john Servo valves operate at 40 Hz DICKEY john Proportional Valves operate at 100 Hz NOTE The correct number of pulses generated for one revolution must be determined for sensors other than DICKEY john SERVO A ball valve or butterfly valve that is d...

Page 84: ...assigned to the control channel NUMBER OF SEED ROWS Displays the total number of seed rows assigned to the control channel CHANNEL WIDTH Granular Seeding The implement width for rows assigned to a channel Granular Fertilizer The fertilizer spread width assigned to a channel FLUSH ENABLE Flush Enable is a manual override mode that opens the valve and dispenses granular fertilizer granular seed or l...

Page 85: ...uced Typically used for machines that have diverter shutoffs that returns seed to the tank Meter Rate As the channel s applied width reduces the shaft speed is reduced to maintain the sample application rate Typically used for machines that have row shutoff that block seed flow to the row LIQUID FLOW CONTROL CHANNEL Control setup parameters for liquid flow control applications Figure 56 Liquid Flo...

Page 86: ...T FEEDBACK Overrides the current system when not operating properly e g bad feedback sensor Using the Increment Decrement buttons at the Work Screen will set the rate for the control channel No application rate feedback will display DRIVE TYPE PWM PULSE WIDTH MODULATION A valve usually hydraulic which varies the oil flow to a hydraulic motor proportioned to electric current supplied This type of v...

Page 87: ...onal information NOZZLES Enter the first and last number of nozzles assigned to a channel NUMBER OF NOZZLES The total number of nozzles assigned to a channel NOZZLE SPACING The distance in inches centimeters between nozzles on the spray bar for broadcast operations The value to enter is determined by measuring the distance between nozzles to the nearest 1 10th CHANNEL WIDTH Channel Width is an aut...

Page 88: ...tivate Flush Enable 1 Change Flush Disable to Enable Flush Enable must be activated before the Flush Ground Speed feature displays on the Ground Speed Setup screen A Flush Ground Speed greater than 0 must be entered on the Ground Speed setup screen for this feature to operate Figure 57 Flush Enable ...

Page 89: ... the material assigned to the channel CONTROL MODE FEEDBACK Overrides the current system when not operating properly e g faulty coil Using the Increment Decrement buttons at the Main Operate screen sets the rate for the control channel Manual Mode with Feedback shows the actual application rate applied based on actual ground speed and constants NO FEEDBACK Overrides the current system when not ope...

Page 90: ...lve calibration must be performed GEAR RATIO Specifies the actual ratio from the application rate sensor to the output shaft This specifies the number of revolutions the application rate sensor turns in relation to one revolution the final output shaft turns SENSOR CONSTANT Establishes the number of pulses for one revolution of the metering unit If a DICKEY john application rate sensor is used the...

Page 91: ...el This value can be changed by editing the configurations in the Material screen CONTROL MODE FEEDBACK Overrides the current system when not operating properly i e faulty coil Using the Increment Decrement buttons at the Main Operate screen will set the rate for the control channel Manual Mode with Feedback shows the actual application rate applied based on actual ground speed and constants NO FE...

Page 92: ...ishes the number of pulses for one revolution of the metering unit If a DICKEY john application rate sensor is used the value should be set to 360 GEAR RATIO Specifies the actual ratio from the application rate sensor to the output shaft This specifies the number of revolutions the application rate sensor turns in relation to one revolution the final output shaft turns SPREADER CONSTANT How many p...

Page 93: ...eed and row spacing under normal operating conditions MANUAL WITH FEEDBACK Overrides the current system when not operating properly e g faulty coil Using the Increment Decrement buttons at the Main Operate screen will set the rate for the control channel Manual Mode with Feedback shows the actual application rate applied based on actual ground speed and constants MANUAL WITHOUT FEEDBACK Overrides ...

Page 94: ...NOT recommended to change the Input Filter Any adjustments could result in the channel not operating properly If adjustments are made a valve calibration must be performed SENSOR CONSTANT Establishes the number of pulses for one revolution of the application rate sensor If a standard DICKEY john application rate sensor is used the value should be set to 360 IMPLEMENT UP Disabled The control loop r...

Page 95: ...hut down when the RPM value falls below the low warning setting DISABLED will disable the function Control channels continue to operate normally regardless of the RPM value However when the low RPM state occurs the information alarm still occurs SHAFT CONTROL The following constants define the parameters for Shaft Control Figure 61 Shaft Control Channel Setup MATERIAL NAME Display the material ass...

Page 96: ...application rate feedback will display DRIVE TYPE PWM PULSE WIDTH MODULATION A valve usually hydraulic which varies the oil flow to a hydraulic motor proportioned to electric current supplied This type of valve consists of a flow cartridge and coil assembly DRIVE FREQUENCY Specifies the frequency for the proportional valve installed The recommended setting for this option should be specified from ...

Page 97: ...hanged by editing the configurations in the Material screen GEAR RATIO Specifies the actual ratio from the application rate sensor to the output shaft This specifies the number of revolutions the application rate sensor turns in relation to one revolution the final output shaft turns NUMBER OF SEED ROWS Specifies the total number of seed rows assigned to the control channel SEED ROW ASSIGNMENT Dis...

Page 98: ...valve usually hydraulic which varies the oil flow to a hydraulic motor proportioned to electric current supplied This type of valve consists of a flow cartridge and coil assembly GATE OUTPUT SERVO A ball valve or butterfly valve that is driven by an electric motor gearbox and the valve is installed in the tank return line DRIVE FREQUENCY Specifies the drive frequency for the PWM channel on the Spi...

Page 99: ...CAUTION Hoppers are assumed to be empty for this calibration If loaded material may dispense from the meter NOTE Refer to the System Tests section for using a remote test switch during a valve calibration PERFORM A VALVE CALIBRATION 1 At the Controls screen press the VALVE CALIBRATION button to access the Valve Calibration screen Figure 64 If necessary run Limit Output before running the Valve Cal...

Page 100: ... the display 10 When the calibration is complete the control shuts down automatically All calibration data is automatically stored Figure 64 Valve Calibration LIMIT OUTPUT GRANULAR It is necessary to limit the output of the control channel before running a valve calibration in the event that system capacities are greater than the actual desired capacities These features allow setting the maximum o...

Page 101: ...n engine at normal operating RPM until hydraulic fluid is at normal operating temperature 7 To change the valve position press the Increment or Decrement buttons repeatedly until the desired maximum output value is reached 8 Press the START button and the valve calibration immediately begins The calibration runs using the new max flow value Figure 65 Limit Output Screen ...

Page 102: ...ydraulic system 6 Run engine at normal operating RPM until hydraulic fluid is at normal operating temperature 7 At the Controls screen press the SPREAD CAL button 8 Press the SHAFT TURN button to fill seed fertilizer metering system before starting calibration 9 At the Calibration screen enter the following values Density Enter product weight per volume in 1 lbs ft3 Target Meter RPM Enter the RPM ...

Page 103: ...ENSITY Relative granular density as represented by the weight of product per volume lb ft3 lb bu kg L If not known enter a value of lb ft3 SPREADER CONSTANT Determines how many pulses the application rate sensor produces per volume of material discharged TARGET METER RPM The speed at which the output meter shaft turns while the calibration is performed ...

Page 104: ...SPREADER CONSTANT After the spreader calibration is performed and the amount is entered press the SAVE button to accept the new constant AMOUNT DISPENSED Enter the amount Lbs Kg dispensed after performing the spreader constant calibration The amount dispensed number is used with pulse count and density to calculate the new spreader constant SHAFT TURN The SHAFT TURN button turns the shaft one 1 ge...

Page 105: ...OPERATOR S MANUAL 100 CALIBRATIONS ISO6 Version 4 UL 2_3 Manual 6011258 Rev C Figure 67 Liquid Flow Valve Calibration and Limit Output ...

Page 106: ...is reached 8 Press the START button and the valve calibration immediately begins The calibration runs using the new max flow value K FACTOR CALIBRATION NOTE Refer to the System Tests section for using a remote test switch during a K Factor calibration To determine the actual K Factor of a system water should be dispensed through the system and measured The calibration procedure will accumulate the...

Page 107: ... be taken to ensure user safety Failure to practice all necessary caution may result in serious injury or death 1 At the Liquid Control setup screen press the K FACTOR CAL button 2 Enter the Target Ground Speed and Target Flow Rate to calculate the operation rate 3 Press the START button 4 Press STOP button when container is full 5 Enter amount gallons dispensed in the Total Amount Collect field 6...

Page 108: ... task controller must have an operation and cannot be removed from operations completely TO EDIT AN OPERATION 1 Press the OPERATIONS button The Operations screens displays the operation groups and the channel assigned to each group 2 Highlight an operation and press the EDIT button 3 Press the Name input box to change the operation name if desired 4 Press the Channels input box to change a channel...

Page 109: ...meter used to identify a module s position on the implement that controls row shutoff switches There is a 24 clutch maximum IMPORTANT If a planter uses more than one output module modules MUST be installed in increasing serial number order starting on the left side and proceeding to the right so that row assignment is configured correctly TO ENTER OF OUTPUTS PER MODULE 1 Press the CLUTCH SECTIONS ...

Page 110: ... channel that corresponds with the section 4 Enter the number of rows to be turned on off by each output channel The row numbers are sequentially assigned to the left center and right outputs based on the of rows entered 5 Enter the output assigned to the respective row 6 Enter the switch assigned to the respective row that identifies what switches on the row shutoff switch box enable and disable ...

Page 111: ...OPERATOR S MANUAL 106 SECTION CONTROL ISO6 Version 4 UL 2_3 Manual 6011258 Rev C Figure 71 Assigning Clutch Sections ...

Page 112: ...d Controlling sections require Boom Output Module Boom Switch Modules optional BOOM SETUP The Boom Setup screen identifies how many boom output modules are connected to the system and allows assignment of boom outputs and boom sections to each module TO ASSIGN BOOM OUTPUT MODULES 1 Press the LIQUID SECTIONS button 2 Enter total number of sections 3 Enter number of nozzles assigned to each module i...

Page 113: ...tputs and switches to the associated boom section TO ENTER CHANNELS ASSIGNED TO SECTIONS 1 At the Liquid Sections screen press the Arrow button 2 Enter the total number of switches 3 Press the Channel input box to assign a control channel to a section 4 Enter number of nozzles the outputs and boom switch module switches for each section Figure 73 Assign Sections ...

Page 114: ...box and select the Master control type to turn on off sections as clutch liquid channel or IRC 4 Press the Subordinate selection box and select the secondary auxiliary to the Master 5 Assign each section controlled by the Master to the appropriate channel 6 Assign each section of the subordinate module controlled by the Master 7 After all sections and channels are linked press the Back button The ...

Page 115: ...OPERATOR S MANUAL 110 SECTION LINKING ISO6 Version 4 UL 2_3 Manual 6011258 Rev C Figure 74 Linking Sections ...

Page 116: ...g channels of different crops with a common operation Channel Section 1 4 Corn Channel Section 5 Fertilizer linked to Channel 1 and 2 Channel Section 6 Fertilizer linked to Channel 3 and 4 A swath by drive example with Channel 5 Section 5 linked as subordinate to Channel 1 Section 1 and Channel 2 Section 2 masters and Section 6 subordinate linked to Channel 3 and 4 masters Section 5 turns off when...

Page 117: ...red for each control channel enabled Y coordinate For each channel determine the center point of the channel Use this method Find the implement center This is the point on the toolbar that is directly behind the hitch Determine the distance from the implement center for the first and last rows or nozzles on the channel Calculate the distance from implement center of the center point of the channel...

Page 118: ... exact distances required when setting up the physical layout of the implement position It is strongly suggested that a tape measure is used to ensure exact measurements Failure to enter accurate measurements of the implement control channels will impact the system s performance to shut row sections off at the proper location within the field Figure 78 Geometry Summary Screen ...

Page 119: ...n select the implement type used that matches the equipment Figure 79 Select Implement Type 4 At the Geometry Setup screen enter the X and Y coordinates for the implement type selected Measurements for each implement type defined below Note that Y is to the left of the hitch Y is to the right of the hitch X is further behind the tractor and X is towards the tractor with respect to the hitch THREE ...

Page 120: ...he hitch to the pivot point axle center On a 2 point implement the measurement is taken at the semi mount single pivot point that is incorporated into the 2 point mount B Enter the distance Y value from implement center to channel center left and right If implement bar is offset from 0 enter the size of the offset This value is typically 0 Figure 81 Semi Mount Implement Type ...

Page 121: ...ble Pivot type are typically used with tow between air carts Figure 82 Double Pivot Implement Type 5 Press the Arrow button to display the Channel Preview screen A channel s position identifies the distance between the implement GPS coordinates and where seed is dispersed The dashed line represents the X coordinate entered on the hitch selection screen 6 The initial Channel Geometry screen display...

Page 122: ... s position will impact the system s performance to shut row sections off at the proper location within the field NOTE Liquid channels must enter the Y coordinate on the channel preview setup page if there is more than one channel Planter and granular channels cannot edit the Y on the channel preview screen and only modify it on the hitch type selection page Figure 83 Enter Control Channel Positio...

Page 123: ...umber continuously with no skipped inputs A row sensor may not be assigned to more than one Operation If a row has multiple sensors the sensors on that row cannot share Operations The lowest module address must represent the module closest to the left side row 1 of the system The highest module address must represent the module closest to the right side number of configured rows of the system A mo...

Page 124: ...e SENSORS button 2 Press the SETUP button 3 Enter number of sensors assigned to the module 4 Enter the row type as population or blockage 5 Select the name of the operation to assign the sensors to that operation 6 Press the ADD button to display a new sensor row input bar and repeat steps 3 through 5 as needed 7 If there are row sensors available on more than one module press the NEXT MODULE butt...

Page 125: ...position is indicated in the operation column it is assigned to with an X indicating the sensor is off Sensors may be assigned manually by pressing the icon in the table corresponding to the row and operation 10 Press the Checkmark button to begin auto configuration Operation sensor assignment does not become active until the sensor is configured to a sensor type 11 After configuration is complete...

Page 126: ...r will trigger a Configured but not Detected alarm Figure 87 Performing an Auto Configuration SENSOR SUMMARY After performing an Auto Configuration sensor row assignments appear at the Sensor Summary screen identifying sensor location row number on the module and sensor type assignment as population blockage or off At any time not just during setup a sensor s current state can be changed at this s...

Page 127: ...ST A SENSOR TYPE 1 Press the SETUP button 2 At the Sensor Module Assign screen scroll using the Up or Down Arrow buttons to select the appropriate sensor range 3 Select the desired sensor type of Population or Blockage 4 Press the Arrow button to navigate to the next page 5 Perform an Auto Configuration or select the operation row sensor and select the new sensors type for each sensor Figure 88 Ed...

Page 128: ...Sensor Detect checks the system configuration to verify that sensors configured match the actual number of sensors connected to a module An alarm may trigger if any missing sensors are found or too many sensors are configured If an alarm occurs verify that the number of sensors at the Sensor Summary screen matches the actual number of sensors connected to the appropriate module Confirm that all ha...

Page 129: ...Setup example for 24 Row setup ISO6 Master 16 row maximum WSMT 12 row maximum Rows 1 6 6 rows assigned to CH1 Rows 7 12 6 rows assigned to CH2 WSMB2 18 row maximum Rows 13 18 6 rows assigned to CH3 Rows 19 24 6 rows assigned to CH4 Rows 1 6 6 rows assigned to CH5 WSMB2 18 row maximum Rows 1 6 6 rows assigned to CH5 Rows 13 24 12 rows assigned to CH6 ...

Page 130: ...8 Rev C Figure 91 48 Row Installation WSMT 12 row maximum Rows 1 12 12 rows assigned to CH1 WSMB2 18 row maximum Rows 13 24 12 rows assigned to CH2 Rows 25 30 6 rows assigned to CH3 WSMB2 18 row maximum Rows 31 36 6 rows assigned to CH3 Rows 37 48 12 rows assigned to CH4 ...

Page 131: ...luctance Frequency Manual IRC CAN GPS Performing a ground speed calibration is required for digital frequency reluctance frequency and IRC settings TO SELECT A GROUND SPEED TYPE 1 Press the SPEED button 2 On the Speed Set screen enter ground speed parameters as defined below Figure 92 Ground Speed Setup Screen MAIN SOURCE Source selects the type of ground speed sensor used and where the sensor s i...

Page 132: ...used in the event of a ground speed sensor failure This is a constant internally generated ground speed that causes the system to operate when the master switch is ON at the speed that has been programmed This value can be set to any speed within the delivery capabilities of the system No ground speed sensor is required when using the Manual setting No area accumulation occurs when speed source is...

Page 133: ...OFF SPEED Indicates the minimum ground speed allowed before the system shuts off all control channels MINIMUM OVERRIDE Minimum override takes over when actual ground speed is below the designated value The control operates at this speed until actual ground speed rises above the minimum override speed or the actual speed drops below the shutoff speed The Minimum Override speed has a background colo...

Page 134: ...nfigured IMPLEMENT SPEED A harness is required for this feature and is an input that is connected to the sensor that senses the implement speed i e tone wheel with digital proximity sensor If enabled the frequency detected on this input must be above the frequency threshold before channels will run Implement Speed must be enabled when the MASTER SWITCH button is not used GROUND SPEED CALIBRATION G...

Page 135: ...ART button at the start of the 400 foot course to begin calibration The display showing the ground speed calibration will zero and begin counting ground speed pulses 4 Press STOP button at the end of the 400 foot course The new calibration number displays on the center of the screen 5 Enter the average calibration number 6 Press the SAVE button to save the new calibration TIP For better accuracy r...

Page 136: ...ows currently configured sensors Pressing the ACC SETUP button enters setup to configure sensors for each available ACC module on the system Pressing the ACC DIAG button enters the Accessories Diagnostic page which can be used to test configured Accessory Sensors ACCESSORY SETUP Figure 95 Accessory Summary Screen The Accessory Setup screen allows accessory sensors to be configured for each support...

Page 137: ...e and Hopper sensors RPM and Digital sensors must be configured manually Pressing the ADD button allows adding a sensor for the selected module The Add Sensor Type screen shows the number of currently configured sensors vs the max number of allowed sensors for each type on the module After a sensor has been added to the selected module press the created sensor row to find the REMOVE COPY and EDIT ...

Page 138: ... should display None Accessory alarms can appear regardless of the system state In Work Accessory alarms can only appear in the Work Screen Safety Input Active Accessory alarms can only appear the Safety Input is active Implement Down In Work Accessory alarms can only appear when in the Work Screen with the implement down HIGH LOW ALARM BEHAVIOR Select how often high low alarms should display No A...

Page 139: ... the alarm state is re entered PRESSURE SENSOR SETUP Figure 97 Pressure Sensor Setup Pages 1 and 2 SENSOR NAME Pressing the Sensor Name field at the top right can change the desired name for the sensor PRESSURE UNITS Select between millibar bar or KPA for the pressure unit FREQUENCY AT MIN MAX PRESSURE Enter a frequency value for the minimum maximum pressure range of the sensor MIN MAX PRESSURE En...

Page 140: ...ORY SENSORS 135 6011258 Rev C HOPPER SENSOR SETUP Figure 98 Hopper Sensor Setup SENSOR NAME Pressing the Sensor Name field at the top right can change the desired name for the sensor NOTE For a Dj Hopper Level sensor this value should be set to ACTIVE LO ...

Page 141: ...e to Low signifying that an alarm is generated if the sensor s output is in a low state Use this setting if the connected sensor outputs a low condition when active LOGIC LEVEL TABLE ENSOR LOGIC LEVEL VALUE HOPPER STATUS ALARM Active High 0 Full Blocked No alarm Active High 1 Empty Not Blocked Alarm Active Low 0 Empty Not Blocked Alarm Active Low 1 Full Blocked No Alarm Refer to Accessory Alarm Se...

Page 142: ...tio must be calculated and entered into the RPM constant RPM FILTER Enter a value that filters the signal out of the RPM sensor Typically no filtering is required so the standard value is set at 0 If the RPM readout on the Work Screen is oscillating in excess of 10 increasing the filter value will filter the signal to reduce the oscillation For a true RPM value this number should be set to 0 DIGIT...

Page 143: ... the sensor s output is in a high state Use this setting if the connected sensor outputs a high condition when active ACTIVE LO Sets the active state to Low signifying that an alarm is generated if the sensor s output is in a low state Use this setting if the connected sensor outputs a low condition when active Logic Level Table SENSOR LOGIC LEVEL VALUE ALARM Active High 0 No alarm Active High 1 A...

Page 144: ... Up Sensors Enabled NOTE Because this sensor is detecting the Up condition if the target is sensed then the sensed state is Up Target Up Sensor State Feedback Sensed State Not Present LO Down Present HI Up Table 7 Proximity Sensor States with only Bout Marker Down Sensors Enabled NOTE Because this sensor is detecting the Down condition if the target is sensed then the sensed state is Down Target D...

Page 145: ...sor States with Bout Marker Up and Bout Marker Down Sensors Enabled Up Target Up Sensor State Down Target Down Sensor State Feedback Sensed State Not Present LO Not Present LO Moving Not Present LO Present HI Down Present HI Not Present LO Up Present HI Present HI Error Figure 101 Marker Setup Screen ...

Page 146: ... how the Work Screen appears during operation Two default screens display the most commonly used instruments but can be changed as desired A total of 4 Work Screens are possible Page 1 and 2 defaults include Product Levels Area 3 Seeding instruments Accessories Materials Population bar graphs 4 Singulate instruments Quality bar graphs Figure 102 Work Screen Defaults ...

Page 147: ...YOUT The Work Screen layout is divided into 20 cells Some instruments cover more than one cell depending on the size and orientation selected for the instrument The choice is selected at the individual instrument setup screens Up to 4 works screens can be set up at 1 time Figure 103 Possible Work Screen Instrument Sizes ...

Page 148: ... selected at the individual Instrument Setup screens The size orientation option will not be selectable if the larger data item selection will not fit on the Work Screen page TO SELECT INSTRUMENTS 1 Press the INSTRUMENTS button 2 Select one of the cells 3 If an existing instrument with options is selected hit EDIT to change the Instrument properties or CLEAR to remove the Instrument If the cell is...

Page 149: ...OPERATOR S MANUAL 144 CUSTOMIZING THE WORK SCREEN ISO6 Version 4 UL 2_3 Manual 6011258 Rev C Figure 104 Adding an Instrument ...

Page 150: ...rument displays the current position of the markers Displays when the markers are up down moving or in an error state TASK CONTROLLER INSTRUMENT This instrument indicates the active status of the task controller INSTRUMENTS WITH SETUP DEFINED SEEDING INSTRUMENT Displays row number R1 is row 1 in Figure 106 with the min max average of the selected instrument Population KSeeds AC or KSeeds HA Spacin...

Page 151: ...S MANUAL 146 CUSTOMIZING THE WORK SCREEN ISO6 Version 4 UL 2_3 Manual 6011258 Rev C Figure 106 Seeding Instrument Defined Work Screen Figure 107 Seeding Instrument Info Page Figure 108 Singulate Instrument Setup ...

Page 152: ...ercent spacing quality across the planter rows against all planter rows in large bold font The rows will only have quality data if they are configured on the ISO6 module with the Advanced Seed Data feature or on a WSMB2 module The instrument lists the worst 4 performing rows Skips This instrument displays the average percent of seeding skips in rows with quality data against all planter rows in la...

Page 153: ...ored 2x1 fits 6 wide rows 12 medium rows or 24 narrow rows and 4x1 fits 12 wide rows 24 medium rows or 48 narrow rows Row Scan This instruments scans through rows at a fast or slow rate After the last row displays the scan rows will re sequence beginning with the first active row Operations This instrument selects the operations to monitor on the Work Screen IMPORTANT Operations must be selected a...

Page 154: ...larger number of rows are monitored 2x1 fits 6 wide rows 12 medium rows or 24 narrow rows and 4x1 fits 12 wide rows 24 medium rows or 48 narrow rows Row Scan This instrument scans through rows at a fast or slow rate After the last row displays the scan rows will re sequence beginning with the first active row Operations This instrument selects the operations to monitor on the Work Screen Spacing V...

Page 155: ... size as 2x1 or 4x1 column Row Scan This instrument scans through rows at a fast or slow rate After the last row displays the scan rows will re sequence beginning with the first active row Operations This instrument selects the operations to monitor on the Work Screen Spacing Variance This instrument sets the user defined percentage to set the bar graph range for spacing quality The bottom of the ...

Page 156: ...he current ground speed and implement width Channel Scan When active this instrument scans through active channels displaying the total acreage covered by a specific channel Channel Area This instrument displays the area covered by control channels 1 8 Area is calculated using the channel width parameter Area accumulates when the master switch is ON and the ground speed is above the shutoff speed ...

Page 157: ...t To display total area of all channels on a particular material type the product class must be defined at the Material setup screen When the product class is defined for current channels this choice appears on the Material Instrument screen Figure 115 NOTE Area Totals for a specific field is selected at the Totals screen IMPORTANT Items must be selected at this screen to become active on the Work...

Page 158: ...e desired channel with the application target rate value in black Only available for channels that have a per time rate None Displays only the target application rate value in black Does not display an actual rate 4 Select the Sensitivity of the arched gauge Fine the arched gauge will display green when the actual rate is 3 of the target rate yellow when 3 and 10 error from target and red when 10 ...

Page 159: ...planted Channel 1 8 Seeds This instrument displays the area covered by control channels 1 8 Material distributed accumulates when the master switch is ON and the ground speed is above the shutoff speed Current material distributed is retained after power down Channel Scan This instrument cycles through active control channels every few seconds displaying material counts Material Type This instrume...

Page 160: ...ld Resetting to zero for an individual item is not possible Figure 115 Materials Instrument Setup SECTION BOOM This instrument displays section status by channel Select the operation number to monitor Boom 1 6 correspond to Operation 1 6 and the instrument size 1x1 through 1x4 columns to appear on the Work Screen by pressing the respective radio button IMPORTANT Operations must be selected at this...

Page 161: ...1 Level Channel 8 Level and the instrument size to appear on the Work Screen 1x1 through 1x2 columns by pressing the respective radio button Display Value Select the value to display on the instrument Material Name displays the name of the material assigned to the channel Product Remaining displays how much material is remaining of the Material assigned to the channel Area Remaining displays an es...

Page 162: ...ors TO ADD AN ACCESSORY TO BE DISPLAYED ON THE INSTRUMENT 1 Select a slot on the instrument to edit A selected slot will be outlined and the EDIT key will appear 2 Press the EDIT key 3 Select the accessory type from the drop down list 4 Select the Module Address of the accessory from the drop down list 5 Select the Name assigned to the accessory 6 Press the RETURN key to return to the Accessory In...

Page 163: ...OPERATOR S MANUAL 158 CUSTOMIZING THE WORK SCREEN ISO6 Version 4 UL 2_3 Manual 6011258 Rev C Figure 118 Accessories Instrument Setup ...

Page 164: ...propriate channel 2 Press the NEXT PAGE button to display the FILL DISK button 3 Press the FILL DISK button 4 Raise the implement 5 With brakes locked and transmission in the park position start the engine 6 Engage hydraulics and run engine at normal speed until hydraulic fluid is at operating temperature 7 Press the START button The seed meters will turn for 1 revolution then stop 8 Pressing the ...

Page 165: ...rmal operating RPM 3 Set the master control switch to the ON position or press the START MASTER button All enabled control channels will begin controlling at the current ground speed All accumulators will begin recording data WARNING When the implement is down and the safety input is active master switch in the ON position or secondary speed above threshold the machine is fully operational All nec...

Page 166: ... halts 2 Operation immediately stops when the ground speed is 0 or the implement is raised to disengage SCROLL WORK MODE SCREENS Users have the ability to scroll between multiple work screens during operation A total of four Work Mode screens are accessible during operation if four screens are setup TO CHANGE WORK SCREEN VIEW At the Work Mode screen press the Right Arrow button Continue to press t...

Page 167: ...ed these buttons are replaced with the buttons relative to the newly selected instrument Figure 122 Selecting Channel 1 Instrument READING THE CONTROL INSTRUMENT The status ball represents the actual applied rate of material The arched status bar contains 5 sections The middle section is the ideal applied rate target rate Green Section percent ranges vary depending on instrument set up See Control...

Page 168: ...ral times to increase the target rate by the specified amount for every actuation until the maximum rate value or preset value is reached The active channel material is displayed in the button text DECREMENT Decreases the active channel s target rate by the amount specified in the Inc Dec or rate table setup for that material Decrement can be pressed several times to reduce the target rate by the ...

Page 169: ...n is pressed OPERATE SCREEN SYMBOLS IMPLEMENT LIFT SWITCH The Work Screen identifies the implement position as up or down The implement lift switch automatically turns the control channels on and off without turning the master control switch off The Implement Lift Indicator must be in the down position for the control channels to operate Refer to the Implement Lift Sensor instructions for installa...

Page 170: ...ected and applying at the set applied rate Gray Task Controller is connected and not commanding rate Yellow Task Controller is connected and is being overridden by Manual Rate Override Figure 125 Task Controller WORK MODE INFORMATION SCREENS Each instrument on the Work Screen has an associated information screen that provides specific details relating to that item Some values can be reset to zero ...

Page 171: ... descriptions are also found at the Diagnostics screen Figure 126 Control Information Screen SEEDING The Seeding Information screen provides population spacing and distance data with maximum and minimum values by row as well as the overall average data POPULATION Seeding row with the minimum and maximum population in thousands of seeds per acre KSeeds AC or thousands of seeds per hectare KSeeds HA...

Page 172: ...er meter Seeds M of all active seeding rows Figure 127 Seeding Information Screen MATERIALS Provides material totals by a single channel as well as material totals for all similar channels Material totals are retained after power down Material reset is completed by pressing the FIELD RESET button Figure 128 Materials Instrument Info Page SEED COUNT A seed count is performed from the Materials Info...

Page 173: ...o stop counting seeds Figure 129 Seed Count POPULATION Population Information screen displays complete population data on one screen for a specific row Highlight the row input box to change to another row or press the NEXT ROW button to view data for the next row Data specifics for a row include Population Spacing and Distance Figure 130 Population Bar Graph Info Page Next Row Advances to the next...

Page 174: ...s are retained after power down Area total reset is completed by pressing the FIELD RESET button Per Hour displays acres covered per hour and is not re settable Figure 131 Area Instrument Info Page BOOM Booms indicate the status of each boom section and is only operational with liquid control channels when a DICKEY john boom switch module and boom output module are installed for boom control The b...

Page 175: ...SORIES PRESSURE Actual pressure measured in oz in2 kPa displays for installed pressure sensors RPM Actual RPM for active shaft fan sensors displays for installed RPM sensors HOPPER Empty or nonempty status displays for installed hopper sensors DIGITAL Active Check or Inactive X status displays for installed digital sensors ...

Page 176: ...GULATE An average singulation percentage displays in the Singulate column The average percent seed singulation of the planter rows are configured using an ISO6 module or a WSMB2 module against all planter rows MULTIPLES A seed multiples average displays in the Multiples column which is the average percent of multiple seeds dropped in one location across the planter ...

Page 177: ...lation and Spacing Quality QUALITY Quality bar graph information screen displays complete data on one screen for a specific row Highlight the row input to change to another row or press the Next Row button to view the next row Data specifics for a row include Singulation Quality Skips and Multiples IMPORTANT Singulation Quality Skips and Multiple is only calculated for the rows connected to a WSMB...

Page 178: ...Row Advances to the next row and relevant data Previous Row Advances to the previous row and relevant data Max Row Population Displays the row producing the highest population Min Row Population Displays the row producing the lowest population Row Scan Starts and stops cycling through all active rows and their respective data ...

Page 179: ...al to a specified maximum capacity The ADD PRODUCT button allows you to add a specified amount to what is still remaining in your hopper for that material Figure 136 Product Levels Instrument Info Page MARKERS Indicates the state of left and right markers and displays a moving or error condition The Markers Instrument does not have an info page Marker State See Marker Setup for more information on...

Page 180: ...n will lower the right marker Figure 137 Marker Instrument TASK CONTROLLER Indicates Task Controller status as connected Check disconnected X and displays the override SC OVERRIDE if active SECTION CONTROL OVERRIDE BUTTON Press the SECTION CONTROL OVERRIDE button to ignore task controller state commands This function is useful when planting over an area that is already planted and prevents a reset...

Page 181: ...speed is set PRECHARGE FEATURES Operates until the PreCharge time lapses or the PreCharge ground speed is exceeded Aborts when reducing ground speed to 0 Displays alarm any time the preset feature is established or changed and the master control switch is turned on This feature does not work for manual or monitor only materials Reference the System Configuration section for control channel and gro...

Page 182: ...ring startup or turn around conditions Material dispenses at the rate set at the ground speed setup screen Flush enable is applicable to granular seeding fertilizer or liquid control channels Reference System Configuration for control channel and ground speed setup instructions OPERATING THE FLUSH ENABLE FUNCTION 1 Select the desired channel 2 Verify the master switch is turned ON below shutoff sp...

Page 183: ... user specified internally generated ground speed This value can be set to any speed within the delivery capabilities of the system No ground speed sensor is required when using the Manual setting No area accumulation occurs when speed source is set to manual TO OPERATE IN MANUAL SPEED MODE 1 Press the SPEED button and set the ground speed source to Manual 2 Enter the desired manual ground speed 3...

Page 184: ...nstances require performing a power cycle TASK CONTROLLER COMPATIBILITY To further refine an operation such as when the task controller is not communicating properly with the implement adjustments can be made to correct Any enabled function at this screen overrides the Operation setup until disabled Disable a channel operation to prevent data calculations relating to the specific operation from be...

Page 185: ... the system Press the Cancel X softkey to cancel TO RECONNECT TO THE TASK CONTROLLER 1 Press the TASK CONTROLLER button 2 To reconnect press the RECONNECT button 3 Press the Checkmark button to reconnect and restart the system TO REFINE AN OPERATION 1 Press to highlight the Operation to change 2 Press the DETAILS button 3 Select Disable Combine Channels or Combine Sections 4 Hit the Back button to...

Page 186: ...d OVERRIDE TC FUNCTIONALITY The TC functionality can be overridden if it is not reported as supported by the Task Controller The follow functions can be overridden TC Basic TC Sections and TC Geo The Reported column will display a green check if support or a red X if not supported The system will disconnect from the Task Controller if an override option is changed TO OVERRIDE SPECIFIC TC FUNCTIONA...

Page 187: ...with the same version set Version 4 X software is not compatible with Version 3 X software IMPORTANT Import Export does NOT save ECU or other Task Controller functions EXPORT DATA 1 Insert a USB memory device in the terminal 2 Press the IMPORT EXPORT button 3 Press the Export File name input box and enter a file name File name is case sensitive and must be exact for the import function to appear D...

Page 188: ...e name is case sensitive and must be exact for the import function to appear 5 Press NEXT button to search for the next file or to find a file with a different name other than Config 6 Press the IMPORT button As files are transferring an hour glass spins and Import Data appears at screen bottom The SET DEFAULTS button only appears in User Level 3 Press the SET DEFAULTS button to save the imported ...

Page 189: ...At the Home Menu press the CONTROLS button 2 At the Controls screen select the appropriate channel 3 Press the EDIT button 4 Press the CONTINUOUS TEST button 5 Enter values to perform a continuous test for Test Ground Speed Row 6 Press the START button 7 Press and hold remote test switch until the test is complete 8 Release test switch and the control will stop 9 Press the test switch again to cle...

Page 190: ...enever a new continuous test is performed 5 REV TEST NOTE Refer to the System Tests section for using a remote test switch during a 5 Rev Test operation 5 Rev Test checks the seed meters for accuracy When started the test runs the control for five revolutions of the seed meters then shuts down The seed count can then be correlated on a row versus the seed count actually dispensed by the meter A re...

Page 191: ...and is automatically populated TEST SEED COUNT The seed count that automatically populates on a specified row set REMOTE TEST SWITCH A momentary switch can be purchased from DICKEY john that allows the control to be turned on when pressed and held during the fill disk valve calibration K Factor calibration spreader calibration continuous test and 5 Rev tests Releasing the button stops the operatio...

Page 192: ...unt automatically resets whenever a new continuous test is performed NOTE The remote test switch connects to the actuator harness Remote test switch part number is 464210515S1 CAUTION Once testing is complete the remote test switch should be disconnected to prevent accidental control engagement ...

Page 193: ...EED COUNTS button 2 Press the START button Seed count data for each sensor accumulates when seed drops through the sensor Press the Down button to view additional rows 3 Press the STOP button to stop counting seeds 4 Press the Home button to exit or the Back button to return to the System menu screen Figure 147 Seed Count Screen TOTALS The Totals screen displays the total amount of time the system...

Page 194: ...en POWERED ON TIME Powered On Time is the accumulated time in hours that the system has been powered ON Powered On Time accumulates regardless of the mode of operation whether it is in Setup or Operate mode SYSTEM ACTIVE TIME System Active Time is the accumulated time in hours that the machine has actively been controlling System Active Time accumulates whenever seeds are detected on at least one ...

Page 195: ...e STOP DISTANCE button to stop distance accumulation 3 Press the RESET DISTANCE button to reset the value back to 0 0 ACTIVE FIELD Select the desired field to display the current totals for a field that appears on the Work Screen in either the Materials or Area Instrument data item Each field can be renamed The user can also enter a description for each field The current active field can be reset ...

Page 196: ...een can be edited Each module connected is identified by module type i e WSMB RSM module position i e MOD ADDR 1 and serial number i e S N 18847 Module position cannot be altered on this screen There is also a softkey that can be used to restart the WSMT without turning off the tractor ignition TO VIEW VERSION INFORMATION 1 Press the Version softkey at the Main Menu screen 2 Press the Down button ...

Page 197: ...OPERATOR S MANUAL 192 VERSION INFORMATION ISO6 Version 4 UL 2_3 Manual 6012487 Rev A ...

Page 198: ... settings User defined configuration files can be exported to a USB memory device for importing a later time if desired TO RESET MEMORY 1 Press the FACTORY RESET button 2 Select the button type to Reset to Defaults 3 Press the Checkmark button to begin system reset Press the Cancel X button to cancel reset TO CHANGE DEFAULTS 1 Press the FACTORY RESET button 2 Press Replace Defaults or Factory Defa...

Page 199: ... a list of specific alarms issued during system operation Information displayed is informational only and cannot be edited Each time specific alarm conditions are detected it is logged and communicated to the ISO6 module TO VIEW ALARM LOG AND INFO 1 Press the ALARM LOG button 2 At the Alarm Log screen a list of alarms displays Alarm number and description displays Up to 20 alarms can be recalled E...

Page 200: ...ev A ALARM RESET LEVEL 3 OEM USER OEM Level users have access to clear logged alarms To reset the Alarm Log press the Alarm Reset button 1 Press the Checkmark button to clear 2 Press the X button to retain alarm log and return to Alarm Log screen Figure 152 Alarm Reset ...

Page 201: ...ot editable but the Channel Pulse Count data is re settable The system can be active on the Diagnostics screen DANGER When the START key is engaged the machine will become operational All necessary precautions must be taken to ensure user safety Failure to practice all necessary caution may result in serious injury or death Figure 153 Diagnostics Screen TARGET RATE Channel Target is the current ch...

Page 202: ...lication rate sensor or flow meter used for that channel s feedback PULSE COUNT The Channel Pulse Count value is the accumulated pulse count detected from the channel feedback sensor This value may be reset by the operator by pressing the Reset Channel Pulse Count button FREQ GSPD Ground Speed Frequency is the feedback frequency of the ground speed sensor Ground Speed Frequency is only shown when ...

Page 203: ... is typically 8 VDC GROUND OFFSET Measures the difference between the ECU ground and the solenoid ground This value is typically between 0 5V and 0 5V Values below 2 0V and above 2 0V triggers the Ground Offset Voltage Out of Range alarm MANUAL OPEN OF CHANNEL SYSTEM FAILURE Manual opening of a selected channel s valve is used for calibration or troubleshooting purposes in the case of system failu...

Page 204: ...m displays the current PWM signal that is output to the valve The Increment button must be pressed repeatedly to increase the PWM signal to the valve Each press will increase the signal by 2 PWM The Channel Pulse Count and Channel Frequency Filter values display the current output of the feedback sensor 7 Press the Decrement button to decrease the PWM signal and close the valve The Decrement butto...

Page 205: ...OPERATOR S MANUAL 200 DIAGNOSTICS ISO6 Version 4 UL 2_3 Manual 6011258 Rev C Figure 154 Manual Open of a Channel ...

Page 206: ...s screen is viewable only and cannot be changed TO VIEW FEATURE KEYS 1 Press the SYSTEM button 2 At the System screen press the FEATURE KEYS button All add on software displays onscreen 3 Press the NEXT button to view additional feature keys Figure 155 Feature Keys Screen FEATURE KEY POSSIBLE ADD ONS Additional functionality is available by adding FEATURE KEYS and includes Frame Folding Working Hy...

Page 207: ... alarm number that can be cross referenced in this section An audible alarm is terminated by pressing the ALARM CANCEL button or ESC key In addition detailed descriptions of the current alarm can be viewed by pressing the ALARM DETAIL button Some alarms e g Master Switch alarm require a specific action before the alarm condition will cease In these cases the instructions to proceed are indicated i...

Page 208: ...SO6 Version 4 UL 2_3 Manual TROUBLESHOOTING AND ALARM CODES 203 6011258 Rev C The following tables describe the possible alarm conditions causes and remedies For troubleshooting assistance please contact your local dealer ...

Page 209: ... Faulty master switch harness 2 Faulty ground speed sensor harness 1 Press CANCEL to keep the master switch active 2 Inspect ground speed harnessing if speed should be present 201 Ground Speed Communication Failure Alarm N o g r o u n d s p e e d c o m m u n i c a t i o n r e c e i v e d 1 Faulty ground speed communication harnessing 1 V e r i f y c o r r e c t s p e e d s e t t i n g s 2 V e r i ...

Page 210: ...exceeded the material High Limit setting 1 Target Rate too high 2 Ground speed too low 1 Reduce speed or Target Rate 2 Verify material High Limit setting 3 Review control channel setup 210 Control Low Limit Alarm Feedback has dropped below the material Low Limit setting 1 Target Rate too low 2 Ground speed too high 1 Increase speed or Target Rate 2 Verify material Low Limit setting 3 Review contro...

Page 211: ...etup screen 1 Implement malfunction or incorrect setup 2 Defective pressure sensor 3 Defective module harness or module 1 Verify proper implement operation setup 2 Inspect pressure sensor for damage Replace if necessary 3 Inspect module and or module harness for damage Replace if necessary 217 Member Module Detection Alarm Number of modules detected does not match the expected modules configured 1...

Page 212: ...el step height cannot be calculated 1 Implement hydraulic system malfunction 2 Defective control valve 3 Incorrect feedback sensor installation 4 Defective feedback sensor 5 Limit Max Output set too low 1 Verify implement hydraulic system operation 2 Inspect control valve for damage Replace if necessary 3 Verify correct installation of the feedback sensor 4 Inspect feedback sensor for damage or re...

Page 213: ...screen 2 Dirty or defective digital sensor 3 Defective module harness or module 4 Improper control of actuator that uses digital sensor feedback 1 Verify correct logic level setting on the Hopper Setup screen 2 Clean inspect hopper sensor Replace if necessary 3 Inspect harness and module for damage Replace if necessary 4 Inspect connected actuator for damage ALARM ALARM PROBABLE CAUSE CORRECTIVE A...

Page 214: ...ion has changed and the connection to the task controller has been disconnected 1 Continue setup and restart system or restart using the RECONNECT key on the TASK CONTROLLER screen 301 Task Controller Rate Override Alarm The commanded rate from the task controller has been manually overridden 1 Press the Reset button to return to the commanded rate 2 Review Rate Override setup 602 8 Volt Supply Fa...

Page 215: ...replace harness 2 Inspect module harness fuse or replace 3 Inspect identified module for damage or replace 606 Ground Offset Voltage Alarm The ground offset is below 2V or above 2V 1 Damaged shorted Actuator Harness 2 Defective PWM valve driver or Servo valve driver 3 Defective module 1 Inspect Actuator Harness for damage around the WPM and Servo valve connections Repair or replace harness 2 Inspe...

Page 216: ...de parties without DICKEY john s written consent damage to any associated equipment or lost profits or special damages Said part will not be considered defective if it substantially fulfills the performance expectations THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OF MERCHANTABILITY FITNESS FOR PURPOSE AND OF ANY OTHER TYPE WHETHER EXPRESS OR IMPLIED DICKEY john neither ...

Page 217: ... Manual User Level 2 3 5200 Dickey John Road Auburn IL 62615 www dickey john com 1 217 438 3371 1 217 438 6012 fax 2019 DICKEY john INTELLIAG IS06 PLANTER DRILL CONTROL VERSION 4 DICKEY john Sales 1 800 637 2952 agsales dickey john com DICKEY john Technical Support 1 800 637 3302 service dickey john com A D I V I S I O N O F T S I ...

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