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© Trynex International 2009     L1185

5 — 32

Troubleshooting 

Model # SP-9500

SPREADER

DOES NOT RUN

JAMMED MATERIAL

BAD MOTOR

CHECK WITH TEST KIT

BAD TRANSMISSION

CHECK WITH TEST KIT

CORROSION

BAD CONTROLLER

CHECK WITH TEST KIT

SPREADER UNPLUGGED

MOTOR POWER CORD

DISCONNECTED

INSIDE DRIVE ASSEMBLY

BREAK IN

WIRING HARNESS

CHECK WITH TEST KIT

CORROSION

LOOSE CONNECTION

LOAD TEST BATTERY

REPLACE

AFFECTED

COMPONENTS

BAD CONTROLLER

CHECK WITH TEST KIT

SWITCH OFF & ON

FOR AUTO-REVERSE

FUNCTION

CLEAR JAM

TEST 4 TO 20 AMP DRAW

NO LOAD GOOD

20+ AMP DRAW

NO LOAD BAD

TEST TURN SHAFT

BY HAND

SHOULD TURN FREELY

REPLACE ALL

CORRODED

CONNECTIONS

PLUG IN SPREADER

OPEN ACCESS COVER

AND PLUG TOGETHER

REPLACE HARNESS

REPLACE ALL CORRODED

CONNECTIONS

TIGHTEN OR REPLACE

REPLACE

DEFINITION:

AMP DRAW

TOO HIGH

DEFINITION:

OPEN CIRCUIT BETWEEN

MOTOR AND CONTROLLER

BAD ELECTRICAL

CONNECTION

LOW BATTERY

LESS THAN 12 VOLT

OUTPUT

DEAD SHORT

IN MOTOR CIRCUIT

CHECK HARNESS

FOR SPLICED IN

ACCESSORY

BAD CONTROLLER

CHECK WITH TEST KIT

CONTROLLER TURNS ON

BEEP SHUTS OFF

DISPLAYS ERROR CODE

ON/OFF SWITCH

LIGHTS NO DISPLAY

NOTHING HAPPENS

NO DISPLAY

ON/OFF SWITCH WILL

NOT LIGHT UP

OL

 CODE

EO

 CODE

LB

 CODE

E1

 CODE

ALL OTHER

CODES

CHECK POWER

TO BLUE WIRE

CHECK POWER SOURCE

TO CONTROLLER

BAD CONTROLLER

CHECK WITH TEST KIT

DON'T FORGET

USE DIELECTRIC

GREASE

Summary of Contents for SnowEx SP-9500

Page 1: ...Snow Ice Control FOR MODEL This Manual Must Be Read Before Operating The Equipment CUSTOMER COPY Warren Michigan 48089 800 725 8377 Protected by the following patents 6 089 478 6 088 865 Des 425 915 a...

Page 2: ...19 22 Spreader Mounting System 23 25 Spreader Operating Information 26 30 Troubleshooting Information 31 32 Spreader Maintenance 33 Determine Vehicle Payload Chart 34 Blank and Note Pages 35 37 Warran...

Page 3: ...YOU The Society of Automotive Engineers has adopted this SAFETY ALERT SYMBOL to pinpoint characteristics that if NOT carefully followed can create a safety hazard When you see this symbol in this manu...

Page 4: ...l The benefits you are about to recognize are that of time money and effort We welcome you to the world of Trynex Performance Registration Record the following information in this manual for quick ref...

Page 5: ...ever allow children to operate or climb on equipment Always check areas to be spread to be sure no hazardous conditions or substances are in the area Always inspect unit for defects broken worn or ben...

Page 6: ...accidents are preventable and caused by human error Exercising of care and precautions must be observed to prevent the possibility of injury to operator or others Never operate equipment when under th...

Page 7: ...Trynex International 2009 L1185 5 7 Safety and Warning Labels D 6546 D 6548 D 6335 D 6544 D 6545 D 6859 SERIAL NUMBER ON REVERSE SIDE Model SP 9500...

Page 8: ...L1185 Trynex International 2009 5 8 Model SP 9500 Component Assembly Views Spinner Drive Assembly Auger Drive Assembly Hopper Assembly Frame Assembly Electrical System Assembly...

Page 9: ...Trynex International 2009 L1185 5 9 Model SP 9500 Side and Bottom Views...

Page 10: ...L1185 Trynex International 2009 5 10 Auger Drive Assembly Parts Breakdown Model SP 9500...

Page 11: ...achine Screw D6158 10 32 Lock Nut D6845 Auger Bearing D5706 5 16 18 Serrated Flange Nut D6897 80 Auger Weldment D6842 D6873 3 6 Keyway Stock Transmission Auger Coupler D6843 Urethane Coupler Spyder IN...

Page 12: ...L1185 Trynex International 2009 5 12 Spinner Drive Assembly Parts Breakdown Model SP 9500...

Page 13: ...Drive Pin Clip 5 16 18 x 1 1 2 Bolt Spinner Power Plug Direct Drive Spinner Motor 3 16 Long Rivet 10 Chute Extension Spinner Motor Cover 3 8 16 x 1 Serrated Type F 5 16 18 Nylock Nut 1 4 20 x 1 HWH Se...

Page 14: ...L1185 Trynex International 2009 5 14 Hopper Assembly Parts Breakdown Model SP 9500...

Page 15: ...opper Assembly 9500 Hopper Top Screen Front Section Inverted V Assembly Inverted V Backing Plates 3 8 16 x 1 1 2 HHCS Salt Discharge Baffle Heavy Duty Vibrator 1 4 x 1 1 2 Self Drilling Screw 3 8 16 x...

Page 16: ...Trynex International 2009 L1185 5 16 Frame Assembly Parts Breakdown Model SP 9500...

Page 17: ...down Model SP 9500 Qty o N t r a P y e K Description 1 Frame Assembly D 6879 D 6882 D 6884 D 6880 9500 Frame Weldment Auger Motor Transmission Support Rear Apron With Light Hole Knock Outs 2 Upper Low...

Page 18: ...rol portion of the harness and route connector and harness through hole Be sure to check the area on the other side of the fire wall to make sure you are not drilling into the vehicle harness or a con...

Page 19: ...setable Breaker 1 14 x 1 5 HWH Screw not shown 4 2 p Light Kit Spreader a C t s u D 8 1 1 6 D D 6784 Work light 1 D 6787 Work light Spreader Harness 1 D 6118 Spreader Spinner Dust Cap 1 D 6786 Light K...

Page 20: ...a Port 20 Connect to control mating half Positive White with Red Tracer to battery Ring Terminal Negative Black to battery Ring Terminal NOTE A Leads must only be attached to battery B 100 Amp breaker...

Page 21: ...iagram Model SP 9500 AUGER Black Negative MAIN POWER PLUG SPREADER AUGER Red Positive SPINNER Red Positive SPINNER Black Negative VIBRATOR Black Negative VIBRATOR Red Positive Red Positive Black Negat...

Page 22: ...lue Positive AUGER Red Positive AUGER Black Negative Red Positive Black Negative Anderson Block 2 Pos Anderson Block 4 Pos VIBRATOR OUTPUT Yellow Positive VIBRATOR OUTPUT Green Negative SPINNER OUTPUT...

Page 23: ...Stop Bracket Lt Rear Left Front Stop Bracket 1 Adj Stop Bracket Rt Rear D 6760 Right Front Stop Bracket t u N k c o L 2 1 0 2 1 4 D D 4121 3 8 16 x 1 Lock Nut t u N k c o L 8 3 4 2 1 4 D p a r t S t...

Page 24: ...w center it left to right Looking at the inside front and rear corner of the lower frame area you will notice 4 holes in the bottom of the frame Using a paint pen or similar marking device mark hole l...

Page 25: ...L1185 Trynex International 2009 5 25 Mounting Instructions Model SP 9500 Recommended Installation For Platform Bodies Through Floor Chain Tie Downs 6 Places Weld On Stake Pockets 6 Places or...

Page 26: ...reading For a wider pass increase spinner speed For a heavier pass drive slower or increase auger speed Never operate spreader near pedestrians Spread ice melters with the storm to prevent unmanageabl...

Page 27: ...e any problems while operating the spreader refer to Troubleshooting Guide AUTO REVERSE AR FUNCTION If your controller displays OL this could indicate a jammed auger To engage the Auto Reverse AR func...

Page 28: ...ean dry free flowing materials If the material you are using is damp wet you may need to remove baffle D6889 This will allow for more un restricted flow of materials and possible bridging WARNING Alwa...

Page 29: ...m leaking out If you plan on using damp wet materials you should remove this baffle by removing the self drilling screws If you are using a sand salt mixture remove baffle extension Key Part No Descri...

Page 30: ...ness to vehicle electrical system Once wire taps are installed check to make sure stop lamp works when brake pedal is pressed Properly complete installation by tying up any loose wires with ty wraps a...

Page 31: ...s Be sure all electrical connections are tight and clean Be sure nothing is jammed in the hopper Motor doesn t run Controller shut down Material not flowing from hopper Audible alarm beeping and displ...

Page 32: ...HAFT BY HAND SHOULD TURN FREELY REPLACE ALL CORRODED CONNECTIONS PLUG IN SPREADER OPEN ACCESS COVER AND PLUG TOGETHER REPLACE HARNESS REPLACE ALL CORRODED CONNECTIONS TIGHTEN OR REPLACE REPLACE DEFINI...

Page 33: ...HOPPERON 3 SIDES MATERIAL DOES NOT FLOW MATERIAL ISSUE AUGER RUNS PROPER DIRECTION AUGER RUNS BACKWARDS REPLACE VEHICLE HARNESS CHECK CONNECTIONS AT AUGER MOTOR FOR REVERSE POLARITY POLARITY CORRECT...

Page 34: ...eginning and end of the season and each time plugs are disconnected Gently wash unit after each use to prevent material build up and corrosion CAUTION When pressure washing motor enclosure area stay a...

Page 35: ...to the Torque Chart below for the recommended fastener torque values These torque values apply to mount assembly fasteners except those noted in the instruction Recommended Fastener Torque Chart ft l...

Page 36: ...Trynex International 2008 L1185 5 36 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 37: ...____________________________________________________________________________________________________ ___________________________________________________________________________________________________...

Page 38: ...be made to the dealer from where the product was purchased unless otherwise authorized by Snowex Snowex reserves the right to determine if any part is defective and to repair or replace such parts as...

Page 39: ...Trynex Dealer sold you the correct product for your needs application Yes No 10 How would you rate your overall satisfaction with your SnowEx Dealer 11 How would you rate your overall satisfaction wit...

Page 40: ...K DR WARREN MI 48089 2667 From Postage Required Post Office will not deliver without proper postage Simply Fill Out Your Warranty Registration and Return It to the Factory Warm Up to with a Winter Ban...

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