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INSTALLATION AND OPERATION

MANUAL

RANGE SERIES

WARNINGS

IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE CAN
CAUSE INJURY OR DEATH. THE INSTRUCTION
MANUAL MUST BE READ CAREFULLY BEFORE
INSTALLING, OPERATING OR SERVICING THIS
EQUIPMENT

TO BE INSTALLED ONLY BY AN AUTHORISED PERSON
IN ACCORDANCE WITH AS 5601, LOCAL AUTHORITY,
GAS, ELECTRICITY, ANY APPLICABLE STATUTORY
REGULATIONS AND MANUFACTURER
REQUIREMENTS.

Range Manual

Page 1

Revision: 13 Sep 07

OPERATOR MANUAL 130907.doc

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Summary of Contents for Trueheat Range Series

Page 1: ...DEATH THE INSTRUCTION MANUAL MUST BE READ CAREFULLY BEFORE INSTALLING OPERATING OR SERVICING THIS EQUIPMENT TO BE INSTALLED ONLY BY AN AUTHORISED PERSON IN ACCORDANCE WITH AS 5601 LOCAL AUTHORITY GAS ELECTRICITY ANY APPLICABLE STATUTORY REGULATIONS AND MANUFACTURER REQUIREMENTS Range Manual Page 1 Revision 13 Sep 07 OPERATOR MANUAL 130907 doc ...

Page 2: ...AY AEROSOLS NEAR THIS APPLIANCE WHILE IT IS IN OPERATION INSTALLATION CLEARANCES AS SPECIFIED MUST BE OBSERVED IF YOU SMELL GAS TURN THE UNIT OFF AND THE MAIN GAS SUPPLY VALVE TO THE UNIT CONTACT YOUR GAS SUPPLIER OR AN AUTHORISED PERSON BEFORE TURNING ON THE MAIN GAS SUPPLY CHECK THE UNIT TO BE CERTAIN THAT ALL THE VALVES ARE IN THE OFF POSITION PLEASE KEEP THIS MANUAL FOR FUTURE REFERENCE AND RE...

Page 3: ...highest value equipment Please read the instruction manual carefully to ensure the safe and reliable operation and performance of your equipment Should you ever require service you will be supported by Comcater s trained and qualified service network the largest available Comcater assures you of every support and wishes you every business success Michael Wood Managing Director Comcater Range Manua...

Page 4: ...PRESSURE 10 NOMINAL GAS CONSUMPTION 10 TEST POINT PRESSURE 10 VENTILATION AIR SUPPLY 11 MODEL OPTIONS 12 GENERAL SPECIFICATIONS 12 OPERATING INSTRUCTIONS 13 LIGHTING INSTRUCTIONS 13 OPEN TOP BURNERS 14 GRILL BURNER S 15 OVEN BURNER 16 OPERATOR MAINTENANCE 18 SEASONING THE GRILL 18 CLEANING STAINLESS STEEL 19 OVEN INTERIOR Enamel 19 OPEN TOP BURNERS 19 ENAMELLED TRIVETS 20 Range Manual Page 4 Revis...

Page 5: ...STMENTS 22 OVEN CONTROL SETTINGS AND ADJUSTMENTS 23 CONVERSION INSTRUCTIONS 25 SPARE PARTS 26 TROUBLE SHOOTING 27 ALL BURNERS 27 OVEN 28 RANGE OPTIONS 29 30 MAJOR PARTS IDENTIFICATION 31 34 EXPLODED VIEWS AND BILL OF MATERIALS 35 45 DRAWINGS 46 59 Range Manual Page 5 Revision 13 Sep 07 OPERATOR MANUAL 130907 doc ...

Page 6: ...e resulting from improper maintenance Failure as a result of tampering with removal of or changing any preset control or safety device Service After hours Conditions as defined in Comcater terms and condition of sale For all warranty work authorized service and genuine and authorized spare parts please contact Comcater Service 03 8369 4600 Please ensure you quote the Model and Serial Number of the...

Page 7: ...ation This equipment must be installed by an authorized person in accordance with AS 5601 local authority gas electricity any applicable statutory regulations and manufacturer requirements Gas Connection The appliance must be connected by an authorized person to the gas type specified on the unit The gas type is shown adjacent to the rear gas connection point and on the data plate Connect to and u...

Page 8: ...ase and 85mm from the right hand side Details are shown in the drawings at the rear of this manual Gas Connection The appliance must be connected by an authorized person to the gas type specified on the unit The gas type is shown adjacent to the rear gas connection point and on the data plate Connect to and use only the correct type of gas The authorized person installing this equipment must compl...

Page 9: ...reverse Ensure the piezzo igniter is re connected After re inserting the screw ensure that the inner knob is in the OFF position and then align the outer oven thermostat control knob with the OFF position and gently push the knob back on Clearances Oven Base When the unit is installed and the legs are adjusted so that the top of the front rail is 910mm above the floor the unit may be installed on ...

Page 10: ...CH ORIFICE mm MJ h TEST POINT PRESSURE ORIFICE mm MJ h TEST POINT PRESSURE OPEN Each 2 30 24 1 0 kPa 1 40 23 2 50 kPa GRILL Each 2 20 22 5 1 0 kPa 1 30 19 5 2 50 kPa OVEN Each 2 60 30 85 kPa 1 50 26 2 45 kPa PILOT Each 20 50 1 0 kPa 20 50 2 50 kPa Note Pressure test points are located as follows refer also Test Point Pressure below a open top and grill burners gas manifold and b oven burner locate...

Page 11: ...equipment in the installed position has the proper air and ventilation and the correct exhaust canopy and air balance The correct installation and compliance with all regulatory and other requirements is the responsibility of the purchaser owner Please note that a strong exhaust canopy will create a vacuum if there is insufficient replacement air The amount of air exhausted must be replaced by an ...

Page 12: ...o T90 0 90G 0 900 No T60 4 4 0 No T60 0 60G 0 600 No GENERAL SPECIFICATIONS OVERALL DIMENSIONS AND WEIGHT MODEL HEIGHT mm WIDTH mm DEPTH mm WEIGHT Kg RANGE COMPLETE R90 6 1115mm 900mm 803mm 180Kg R90 0 90G 1115mm 900mm 803mm 174Kg R90 2 60G 1115mm 900mm 803mm 162Kg R90 4 30G 1115mm 900mm 803mm 179Kg R60 4 To be developed R60 0 60G To be developed TOP ONLY T90 6 385mm 900mm 803mm 90Kg T90 0 90G 385...

Page 13: ... BE UNDERTAKEN BY OWNERS AND ALL OPERATORS MADE AWARE OF THESE NOTE Ensure the gas supply to the equipment is turned ON NOTE For your safety all burners are controlled by a flame failure sensing device If the device does not sense a flame gas supply to the burner will be cut WARNING When open top burners adjacent to the backgaurd or the side of a grill plate are operated at high heat and covered b...

Page 14: ...ilot flame did not stay alight repeat the ignition procedure Open Burner Ignition Slightly depress the control knob and rotate to LEVEL 1 or LEVEL 2 When the automatic valve senses that the pilot is alight the gas flow to the main burner is opened Pilot Standby Position To turn the main burner off and keep the pilot ON slightly depress the control knob and rotate to the PILOT position Shut Down Pi...

Page 15: ...Release the knob and check the pilot flame stays alight If the pilot flame did not stay alight repeat the ignition procedure Grill Burner Ignition Slightly depress the control knob and rotate to the LEVEL 1 or LEVEL 2 position When the automatic valve senses that the pilot is alight the gas flow to the main burner is opened Pilot Standby Position To turn the main burner off and keep the pilot ON s...

Page 16: ... then press the piezzo igniter repeat until the pilot lights After the pilot lights keep the control knob depressed for 15 seconds Release the knob and check that the pilot flame continues to burn If the pilot goes out repeat the pilot lighting operation Temperature Selection Turn the oven control knob to the desired temperature Pilot Standby Position To turn the main burner off and keep the pilot...

Page 17: ...OTE If the pilot flame were accidentally extinguished the flame failure safety device would operate and cut the gas flow to the main burner It would then be necessary to re light the pilot by following the above procedure Range Manual Page 17 Revision 13 Sep 07 OPERATOR MANUAL 130907 doc ...

Page 18: ...2 when seasoning the grill NOTE The grill surface will discolour from heat Discolouring will not affect the grill surface function and does not render the grill surface defective The grill surface should be cleaned with hot water and detergent Normally if maintained properly the grill will not need to be seasoned again If however the grill has been overheated and product sticks to the grill surfac...

Page 19: ... to clean stainless steel Note Damage may occur if chemicals not suitable for stainless steel are used OVEN INTERIOR Enamel Note Remove all oven racks and guides and clean these separately with a suitable detergent and warm water The enamelled oven interior surface should be cleaned regularly with a suitable oven cleaner OPEN TOP BURNERS Note Spillage is the major cause of problems to the performa...

Page 20: ...are present this may indicate that grease and dirt are present in the burner throat Remove and clean the burner per the above ENAMELLED TRIVETS The enamelled trivets should be removed from the appliance before cleaning To clean the trivets wash with warm water and a suitable detergent using a soft cloth and then dry Note Do not use abrasives pads or chemicals these will damage the enamelling For h...

Page 21: ...sks include Functional test of all components and clean and adjust as necessary Inspect and clean all gas valves and lubricate with an industry approved lubricant Inspect all gas piping Check and adjust specified gas pressures Leak test Full operational performance and safety test SERVICE INFORMATION To access gas valves remove control knobs and the front panel To remove a gas valve disconnect the...

Page 22: ...le by adjusting the pilot flame adjusting screw within the pilot clockwise to decrease or anti clockwise to increase Service adjustment should not be necessary unless changing the gas valve or performing gas conversion Burner Adjustment The open top grill and oven burner orifices are fixed as specified and cannot be adjusted The specified gas rate will be achieved if the gas supply pressure and te...

Page 23: ...al ensure current copy Extract from SIT manual contact manufacturer SIT for any updates All adjustments must be made based on the specific characteristics of the appliance Check inlet and outlet pressure using the pressure test points 6 and 7 provided After testing carefully seal test points with the provided screws Recommended torque 2 5 Nm Adjustment of Maximum and Minimum Outlet Flows These adj...

Page 24: ...the calibrated screw fully in with 7 Nm torque Adjustment of gas flow to the pilot burner Turn the screw 5 clockwise to reduce flow IMPORTANT At the end of all setting and adjustment operations check gas seals and the efficiency of the appliance After carrying out all adjustments fit the provided seals and or block the setting screw with paint Maintenance The only maintenance operation permitted b...

Page 25: ...umption Table Oven Burner Access and change the injector to a PROPANE Gas Injector refer Nominal Gas Consumption Table LEAK TEST IN ACCORDANCE WITH APPROVED METHODS Ignite burners and adjust AMEND DATA PLATE AND APPLY PROPANE GAS LABEL TO NATURAL GAS NG Regulator Change regulator to NG gas configuration and adjust as necessary Open Burner Grill Burner Access and change the injectors to a NG Inject...

Page 26: ...END DATA PLATE AND APPLY NATURAL GAS LABEL SPARE PARTS A list of major spare part items is shown at the end of this manual These parts and all other parts used in the Comcater range are available from Comcater Range Manual Page 26 Revision 13 Sep 07 OPERATOR MANUAL 130907 doc ...

Page 27: ...ple Flame safety device Yellow Burner Flame Primary air and adjust air shutter Flame lifting off burner ports Primary air Air shutter Popping after turning off Primary air Air shutter Burner flame too large Gas pressure Delayed ignition Pilot flame Burner and ports clean Air shutter Gas pressure Piezzo will not spark Igniter lead igniter and electrode Flame burns back to orifice Primary air Air sh...

Page 28: ...OVEN Incorrect oven temperature Oven thermostat and control dial position Burner shuts off at set Thermostat by pass temperature Range Manual Page 28 Revision 13 Sep 07 OPERATOR MANUAL 130907 doc ...

Page 29: ... MODEL T90 6 MODEL T90 0 90G MODEL T90 4 30GR MODEL T90 4 30GL MODEL T90 2 60GL MODEL T90 2 60GR MODEL T60 0 60G MODEL T60 4 File Name Range Option 1 130907 Range Manual Page 29 Revision 13 Sep 07 OPERATOR MANUAL 130907 doc ...

Page 30: ...OMPLETE WITH OVEN MODEL R90 0 90G MODEL R90 6 MODEL R90 4 30GL MODELR90 4 30GR MODELR90 2 60GL MODEL R90 2 60GR File Name Range Option 2 130907 Range Manual Page 30 Revision 13 Sep 07 OPERATOR MANUAL 130907 doc ...

Page 31: ... CCE KB 99301 DR CCE KB 99301 DG Decal Knob Front Decal Knob Rear Decal Knob Grill CCE KB 99301 EP Escutcheon Knob Pilot Position CCE B21002 Oven Thermostat Knob CCE KB 100 017 Pilot 1FX2H Open Burners CCE KB 100 011 CCE KG 915036 Pilot 3FX3H Grill Oven Burners With Igniter Holder Electrode Pilot Bunsen Bent Electrode Range Manual Page 31 Revision 13 Sep 07 OPERATOR MANUAL 130907 doc ...

Page 32: ...WFB E Front Burner Complete Enamelled Cap CCE KB WTB E Trivet Enamelled CCE KB WPS Pot Stand Stainless Steel CCE KB WOB Oven Burner CCE KB WGB Grill Burner CCE KB WMB Manifold Bush BSP Female CCE KB WMT Manifold Tee BSP Male Range Manual Page 32 Revision 13 Sep 07 OPERATOR MANUAL 130907 doc ...

Page 33: ...le 1500XM9XUnif Sleeve CCE KG 200255 Thermocouple 320XM9XUnif Sleeve CCE KG 348130 CCE KG 348140 CCE KG 348220 CCE KG 348230 Injector 1 8 BSP Grill Burners LPG 1 30mm Injector 1 8 BSP Open Burners LPG 1 40mm Injector 1 8 BSP Grill Burners NG 2 20mm Injector 1 8 BSP Open Burners NG 2 30mm CCE KG 72150 CCE KG 72260 Injector RBA C W Nut Olive 3 8 Tube Oven LPG 1 50mm Injector RBA C W Nut Olive 3 8 Tu...

Page 34: ...t CCE KG 073964 Piezzo Igniter and Nut Red Button CCE KG HT1500 CCE KG HT250 Lead Ignition H T 1500 mm OVEN Lead Ignition H T 250 mm GRILL CCE KB RV48LM 66 CCE MAXITROL GAS REGULATOR 3 4 BSP NG MAXITROL CONVERSION KIT LPG Source File PARTSIDENTIFICATION 130907 Range Manual Page 34 Revision 13 Sep 07 OPERATOR MANUAL 130907 doc ...

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Page 60: ...____________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ ___...

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