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9

Maintenance

General cleanliness will extend the life of the ToteTilter and its mechanical components. Where 
possible, the area should be kept free of spills and loose debris.

WARNING

Before maintenance begins, remove the inbound air supply from the 
pressure regulator. The ToteTilter should be in the 0° tilt position prior to 
maintenance.

MONTHLY CHECKLIST:

• 

Check airlines for cracks and leaks. (See Fig. 2)

• 

Check actuators for cracks, leaks, or signs of dry rot.

• 

Check for loose thread connections.

• 

Grease pivot points.

If any issues are found during the monthly check, cease use of 
the ToteTilter until they are resolved.

REPLACING AIRLINES:

1.  Confirm that the ToteTilter is in the 0° tilt position, then 

disconnect the inbound airline at the pressure regulator.

2.  Remove a leaking airline by pressing the outer ring of the ¼” 

pneumatic fitting and pulling the airline outward.

3.  Repeat the same procedure for the other end of the airline.

4.  Use cracked or leaking airline as a guide for the length of 

the new airline.

5.  Trim new section of airline to the appropriate length.

6.  Install airlines by pressing each end into ¼” pneumatic 

fittings. 

Note

: Give each end a slight pull to ensure the airlines  

are secured in place.

Fig. 4 - General representation of 

components

Fig. 3 - Poly Tube Airline

Summary of Contents for ToteTilter TTT-05-304A

Page 1: ...TOTETILTER INSTALLATION OPERATION MAINTENANCE...

Page 2: ...a Glance 5 Installation ToteTilter 6 Installation Fixed ToteTilter 7 Operation 8 Maintenance Replacing Airlines 9 Maintenance Replacing Actuators 10 Maintenance Grease Fittings 11 Parts List 12 Troub...

Page 3: ...attention should be given to the instructions provided in this manual All ToteTilters are available with an optional ToteStand that can provide additional functionality Refer to the ToteStand service...

Page 4: ...y disclaims liability for loss damage or expenses that arise in any way from the installation operation use or maintenance performed in accordance with this manual TrueClean assumes no responsibility...

Page 5: ...ance TOTETILTER 1 Tote frame upper section 2 Tote frame lower section 3 Mechanical stop 4 Actuator bellows 5 Air pressure regulator 6 Hand Valve included 7 Foot Valve optional 6 7 2 1 4 3 5 SIDE VIEW...

Page 6: ...teTilter should be set into place using a forklift or other equipment moving machine 3 Connect the plant provided airline to the NPT connection on the regulator 150 psig maximum inlet pressure Note Th...

Page 7: ...me of the ToteTilter as it is a structural member Altering the frame in any way can result in personal injury or death It is not necessary to affix the ToteTilter to a permanent structure assuming it...

Page 8: ...will gradually begin to raise stopping at its maximum angle Operators should refrain from making contact or interfering with a ToteTilter while it is raising or lowering as pinch points may exist CAUT...

Page 9: ...d during the monthly check cease use of the ToteTilter until they are resolved REPLACING AIRLINES 1 Confirm that the ToteTilter is in the 0 tilt position then disconnect the inbound airline at the pre...

Page 10: ...pped with this hardware 3 8 16 UNC thread Actuator bolt hole depth is 5 8 4 Place the new actuator where the previous actuator was located 5 Install and tighten using the retaining bolts from step 3 3...

Page 11: ...s approved by the facility manager or in accordance with established manufacturing procedures 1 Before applying new grease wipe as much foreign debris off of the dynamic hinges as possible 2 Apply gen...

Page 12: ...AIR REGULATOR 3 5 CS00964 1 4 COMPRESSED AIR INLET 4 2 5 MODEL W01 358 7731 10 MODEL W01 358 7325 FLEXIBLE ACTUATOR 5 1 41 6 AIRLINE FOR ACTUATOR 6 2 CS00409 1 4 MNPT CONNECTOR 7 1 VHS30 N02B Z 0 25...

Page 13: ...tings and pivot points on the frame for binding Note The system is not designed to lift a full tote The system may remain flat with a full tote even when activated The system is designed to tilt once...

Page 14: ...14 Notes...

Page 15: ...nsportation for returned or replaced items will be paid by the Company unless written approval for transportation charges is given by the Company C COMPONENTS NOT MANUFACTURED BY THE COMPANY Component...

Page 16: ...TC TOTETILTER IOM REV 09 20...

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