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True Fitness Technology  •  O’Fallon, MO  •  Phone: 800-426-6570/636-272-7100  •  Truefitness.com

Page # 26 of 34

CHAPTER 3:  CARE & MAINTENANCE

Strength 

Fuse XL-1800

Truefitness.com / 800.426.6570 / 636.272.7100 

37 

CHAPTER 4: CARE & MAINTENANCE 

CARE & MAINTENANCE: 

Preventative maintenance is crucial to maintaining the function and safety of this equipment. Your facility must establish 
written guidelines for preventative maintenance and keep written or online records of the maintenance performed on 
these products. As a minimum, the items presented in the Safety Instructions section of this document and the items that 
follow here, should be included in your maintenance program. 

IMPORTANT

: Always purchase replacement parts from TRUE Fitness. Many parts are tested and manufactured 

specifically for TRUE Fitness equipment. Use of unapproved parts may cause serious injury and/or void the limited 
warranty.  

DAILY INSPECTION & MAINTENANCE: 

The following items are critical to the safety of users and maintenance staff as well as ensuring the optimum performance 

of the machines. These inspections should be performed each day before the equipment is subject to use. TRUE Fitness is 

not responsible for performing or scheduling regular maintenance or inspections.  

Inspect cables for wear, tension

,

 and proper connection (as described in the cable inspection section below)

 if equipped

.

Inspect all adjustment pins

,

 weight stack pins, set screws, gas shocks, snap links, and pulleys

 if equipped

.

Inspect all safety and instructional decals.

Inspect all weight stack shields

 if equipped

.

Verify that rubber hand grips are intact and secure.

Verify that anti-skid foot grips are intact and secure

Verify that the weight stack selector pin is attached with the coiled lanyard to the top plate

 if equipped

.   

WEEKLY INSPECTION & MAINTENANCE: 

The following items are critical to the safety of users and maintenance staff as well as ensuring the optimum performance 

of the machines. These inspections should be performed each week. TRUE Fitness is not responsible for performing or 

scheduling regular maintenance or inspections.  

Check entire length of cable & end fittings for any signs of wear

 if equipped

. Replace immediately as required. (Refer 

to Daily

 

Maintenance Section).

Verify that 

a

 minimum of 1/2 inch (12.7mm) of the threaded portion of the cable bolt is threaded into the top

 

plate 

and that the nut is tight

 if equipped with a cable

. (See Cable Inspection & Maintenance Section).

Perform a function test by placing the selector pin in the 

top plate

 and 

c

ycling the machine through the

 

intended

 

motion

 if equipped with a cable

. Verify that the machine operates smoothly without binding. Select a moderate weight 

and

 

repeat.

Verify that each pulley rotates freely when performing the exercise

 if equipped with pulleys

. A pulley that does not 

rotate will cause

 

extreme cable wear and could lead to cable failure. Determine cause and remedy immediately.

Verify that the adjustment pop pins retract easily and fully engage (when released) into each adjustment disc

 

hole/slot. 

The pop pins are spring loaded so they should return to the engaged position when you release the

 

knob.

Verify that the adjustment pin disengages and engages freely when actuating the adjustment mechanism. Be sure

 

that 

the adjustment pin inserts fully into the adjustment disc.

Verify that all hardware is tight and that associated frame members are secure. Apply a

 

few small drops of a

 

thread 

locking compound such as Loctite on any loose bolts.

Inspect frame for integrity and function. Replace any components at the first sign of wear with only TRUE

 

supplied 

parts.    

CARE & MAINTENANCE:

DAILY INSPECTION & MAINTENANCE:

WEEKLY INSPECTION & MAINTENANCE:

Summary of Contents for Fuse XL-1800

Page 1: ...OWNER S MANUAL Model FUSE XL 1800 Revision 042718 Fuse XL 1800 Horizontal Leg Curl...

Page 2: ...ification sans pr avis Pour la plus jour le manuel du propri taire s il vous pla t visitez www truefitness com Pour documents dans des langues suppl mentaires veuillez www truefitness com resources do...

Page 3: ...mercial and residential alike The proud manufacturing tradition of quality and the culture of innovation at TRUE have given rise to a full line of extraordinary cardio and strength equipment As a resu...

Page 4: ...IRED TOOLS 11 WORKOUT PLACARD 11 COMPLIANCES 11 LABELS 12 PRE ASSEMBLY CHECKLIST 13 ASSEMBLY STEPS 15 CHAPTER 3 CARE MAINTENANCE 26 CARE MAINTENANCE 26 DAILY INSPECTION MAINTENANCE 26 WEEKLY INSPECTIO...

Page 5: ...es This can result in machine instability and lead to serious crushing injuries 7 Keep children away from this equipment Adults should closely supervise use by teenagers 8 It is recommended that users...

Page 6: ...for safe access and operation Installation must meet ADA requirements for accessibility 3 Install this piece of equipment on a solid level surface that does not deviate more than 1 8 over a 10 distan...

Page 7: ...thout binding Verify that safety catches and stops are in proper working order and engaged Verify that the exercise is performed smoothly free of noise and or binding If equipped with a weight stack v...

Page 8: ...ainted parts chrome parts and upholstered pads 5 Painted and chrome plated parts use Simple Green with a dilusion of 32 1 or similar cleaner for light dirt and grime Use Turtle Wax Polishing Compound...

Page 9: ...needed X INSPECT All anti slip surfaces and replace as needed X INSPECT All adjustment pins weight stack pins set screws gas shocks snap links and pulleys if equipped X INSPECT All accessory bars and...

Page 10: ...10 170 lb 4 5 77 kg with 10 lb weight plate increments Optional weight stack 17 positions 10 250 lb 4 5 113 kg with 15 lb weight plate increments 16 vertical position adjustments Weight of assembled m...

Page 11: ...XL 1800 REQUIRED TOOLS Ratchet Handle 5 8 3 4 7 16 9 16 Socket Adjustable Wrench 1 Maximum Jaw Capacity Allen Wrench supplied 5 16 7 32 1 8 Rubber Mallet Phillips Head Screw Driver COMPLIANCES WORKOU...

Page 12: ...True Fitness Technology O Fallon MO Phone 800 426 6570 636 272 7100 Truefitness com Page 12 of 34 CHAPTER 2 ASSEMBLY GUIDE Strength Fuse XL 1800 LABELS...

Page 13: ...ling card may not match the harware item numbers shown in the owner s manual Item Part Number Description Quantity 1 FUS 00UP500X UPRIGHT ASSY 1 2 FUS 18TC001X FRONT TOP CAP 1 3 FUS 00TC002 REAR TOP C...

Page 14: ...Number Description Quantity 1 TRXL2 18MF600X CROSS BRACE FRAME ASSY 1 2 TRXL2 18MF700X MAIN FRAME ASSY 1 3 TRXL2 18MF500X PAD AND HANDLE FRAME ASSEMBLY 1 4 FUS 00TP016X WEIGHT TOP STACK 1 5 TRXL2 18P...

Page 15: ...mble the cross brace frame assembly to the upright assembly using the hardware identified Note Secure weight stack cable ends to ensure no tripping hazards until machine is fully assembled Note Do not...

Page 16: ...n frame assembly as shown below Assemble the main frame assembly to the cross brace frame assembly using the identified hardware Adjust the leveling foot to ensure the main frame assembly is equally p...

Page 17: ...Handle Frame Assembly Assemble the pad and handle frame assembly to the main frame and cross brace frame assemblies using the identified hardware Item Part Number Description Quantity 1 TRXL2 18MF500X...

Page 18: ...PS Step 4 Pivot Arm Assembly Align the pivot arm assembly with the identified axle holes on the main frame assembly Insert the axle through the axle holes and loosely assemble using the identified har...

Page 19: ...e ankle pad frame assembly to the pivot arm assembly using the identified hardware Note Temporairly depress the pop pin on the ankle pad frame assembly to ensure successful assembly to the pivot arm a...

Page 20: ...ed as shown below Before assembling the pulley hardware make sure that the cable is seated in the pulley groove Item Part Number Description Quantity 1 B 900 PULLEY 4 1 2 W 1 4 GROOVE 4 2 C1012 SHCS 3...

Page 21: ...low Assemble the guide rods to the upright assembly using the identified hardware Item Part Number Description Quantity 1 FUS 00GR001 GUIDE ROD 2 2 FUS 00WB001 WT BUMPER 2 3 S 501 WEIGHT PLATE 15LB 16...

Page 22: ...Towel Rod Guide Rod Collar Secure the towel rod to the upright assembly using the identified hardware Confirm the recommended distance of 19 inches between the clamping collar and weight top plate It...

Page 23: ...and Rear Shrouds Fully tighten all mainframe hardware before proceeding Secure the front and rear shrouds to the upright assembly using the identified hardware Note Do not over tighten the screws secu...

Page 24: ...BLY STEPS Step 9 Top Cap Secure the top cap and then the front and rear top caps to the upright assembly using the identified hardware Item Part Number Description Quantity 1 FUS 00TC002 REAR TOP CAP...

Page 25: ...10 Chest Seat Thigh Pads Secure the chest and seat thigh pads to the mainframe assembly using the identified hardware Item Part Number Description Quantity 1 HCPAD04000X CHEST PAD ASSEMBLY 1 2 HCPAD04...

Page 26: ...ard to the top plate if equipped WEEKLY INSPECTION MAINTENANCE The following items are critical to the safety of users and maintenance staff as well as ensuring the optimum performance of the machines...

Page 27: ...ubricant TRUE Fitness recommends using TriFlow or a similar brand Linear Bearings Clean the linear shaft and lubricate as required with Teflon based grease Keeping linear bearings clean and lubricated...

Page 28: ...t wear over time This means that the more often a piece of equipment is used the greater the likelihood that cable wear will occur This holds true for equipment made by any manufacturer and applies to...

Page 29: ...lift immediately If not the cable tension needs to be adjusted To adjust the cable tension loosen the cable nut that is located on the cable bolt connected to the top plate Tighten the cable bolt unti...

Page 30: ...ness com and use our dealer locator to obtain the contact information for the closest dealer You may also contact TRUE Fitness customer support team by calling 800 883 8783 or emailing us at service t...

Page 31: ...ay have minimal damages and you are not sure if the actual product is damaged or not You must sign the bill of lading as damaged when accepting the shipment Once you have opened the box and you have d...

Page 32: ...workmanship for one year with one year labor warranty This limited warranty does not cover damage or equipment failure resulting from or caused by improper assembly installation failure to follow inst...

Page 33: ...freight charges associated therewith except as expressly specified herein 7 This Limited Warranty shall not apply to Service calls to correct installation of the equipment or instruction to owners on...

Page 34: ...ebsite ____ c Advertisement ____ d Referral ____ e Current Customer ____ f Other_______________ 2 Why did you purchase a TRUE product ___ a Design Appearance ___ b Dealer Suggestion ___ c Price Value...

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