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True Blue Power, Wichita, KS 

 

REV. E   August 29, 2012 

Manual Number 9017039 

 

REVISION DETAIL 

 

 
 

Rev. 

Date 

Approved 

Detail 

A 02/26/10 

BAW/JRC 

Initial 

release. 

07/06/10 

BAW/MKN  Update Section 2.4 to add limitation statement regarding output. 

07/20/10 

MKN/BAW  Update unit picture with True Blue Power label. 

02/24/11 

JDS/BAW  Added section 3.3.2, and figure 3.4. 

08/29/12 

BMC/JDS 

Model name changed to TI500. 

 

Summary of Contents for TI500- series

Page 1: ...ies Static Electrical Power Inverter True Blue Power is a division of Mid Continent Instrument Co Inc Mid Continent Instrument Co Inc dba Mid Continent Instruments and Avionics 9400 E 34th Street N Manual number 9017039 Wichita KS 67226 Rev E August 29 2012 ...

Page 2: ...ita KS 67226 USA Phone 316 630 0101 Fax 316 630 0723 www truebluepowerusa com www mcico com We welcome your comments concerning this manual Although every effort has been made to keep it free of errors some may occur When reporting a specific problem please describe it briefly and include the manual part number the paragraph figure table number and the page number Send your comments to True Blue P...

Page 3: ...pproved Detail A 02 26 10 BAW JRC Initial release B 07 06 10 BAW MKN Update Section 2 4 to add limitation statement regarding output C 07 20 10 MKN BAW Update unit picture with True Blue Power label D 02 24 11 JDS BAW Added section 3 3 2 and figure 3 4 E 08 29 12 BMC JDS Model name changed to TI500 ...

Page 4: ...NSPECTING 3 3 CABLE HARNESS 3 3 1 WIRE GAUGE SELECTION 3 3 2 PIN ASSIGNMENT INFORMATION 3 3 3 HARNESS VERIFICATION 3 4 MOUNTING 3 5 INSTALLATION COMPLETION SECTION 4 OPERATION 4 1 ELECTRICAL PERFORMANCE 4 2 PROTECTIVE FEATURES SECTION 5 CONFORMANCE 5 1 CONTINUED AIRWORTHINESS STATEMENT 5 2 ENVIRONMENTAL QUALIFICATION STATEMENT NUMBER LIST OF TABLES AND FIGURES 1 1 MODELS TABLE 1 2 PHYSICAL ATTRIBU...

Page 5: ...te on off function The rugged extrusion that houses the unit is designed to help dissipate heat and provide mechanical strength against vibration or other possibilities of damage Two independent fans allow for a smaller unit and provide a quieter operation while keeping the internal components cool and extending the life of the unit 1 2 TECHNICAL SPECIFICATIONS 1 2 1 ELECTRICAL ATTRIBUTES Characte...

Page 6: ...t connector to allow for the backshell access to the connector and appropriate wire bends 2 3 ROUTING OF CABLES The wires and cable bundle associated with the unit are heavy gauge wire and carry significant power Be aware of routing cables near other electronics or with other wire bundles that may be susceptible to high energy flow Avoid sharp bends in cabling and routing near aircraft control cab...

Page 7: ...ounting Adapter Kit MCI P N 9017040 Equipment not provided a Mounting Hardware four 4 10 32 pan head screws 10 lock washers optional b Cable Harness Wire See Section 3 3 for specification 3 3 CABLE HARNESS Construct the cable harness with regards to the instructions below and using the Connector Pinout of Figure 3 3 Figure 3 4 and Wiring Diagram of Table 3 3 Refer to Section 2 Pre Installation Con...

Page 8: ...reaker REMOTE ON OFF CONTROL see section 4 2 1 Pin E Remote ON OFF Control Connecting this pin to either DC Negative or to inverter pin G will enable the AC output of the inverter By utilizing a switch between this pin and ground or negative it will allow remote on off control of the unit When unconnected output is OFF this pin will have approximately 11 VDC present internally limited to less than...

Page 9: ... s not supplied INVERTER ENABLE Remote ON OFF 3 2 1 A B GFI Ground Fault Indicator not supplied Optional Notes 1 Wiring diagrams above represent various examples of typical installations 2 Recommended to attach case to metal aircraft structure 3 Recommended outlet protection may consist of either A single 5A circuit breaker for all outlet s single or double pole breaker OR B 1 2A circuit breakers ...

Page 10: ... Adapter Kit adapter plate is available to utilize the same mounting hole locations See figure 3 6 for mounting hole locations using the Mounting Adapter Kit and Section 3 2 for the Mounting Adapter Kit part number Secure the unit with four 10 32 pan head phillips screws or equivalent A lock washer under the head of each screw is recommended 3 5 INSTALLATION COMPLETION Prior to operating the unit ...

Page 11: ...True Blue Power Wichita KS REV E August 29 2012 11 Manual Number 9017039 2 74 8 15 7 40 6 70 3 75 6 34 Connector per MS3102A 18 9P 4X Ø0 20 10 32 Mounting Holes FIGURE 3 5 TI500 OUTLINE DRAWING ...

Page 12: ...True Blue Power Wichita KS REV E August 29 2012 12 Manual Number 9017039 3 75 8 75 NOTE Mounting adapter can be installed on either end of the unit FIGURE 3 6 TI500 MOUNTING ADAPTER ...

Page 13: ...ion 1 2 1 for tolerance ranges The unit is designed as a two stage solid state switch mode power supply The power transformation utilizes a first stage push pull methodology followed by an H bridge AC forming second stage The primary stage utilizes current mode control providing instantaneous load protection as an advantage over legacy designs that incorporate voltage mode controllers The alternat...

Page 14: ...perature ratings the output is disabled The internal cooling fans will continue to operate and the unit output will be enabled when the temperature returns to within acceptable limits This over temperature reset occurs automatically without external intervention required 4 2 5 SHORT CIRCUIT AND OVER CURRENT The TI500 is capable of surviving a short circuit or over current event without permanent d...

Page 15: ...emperature High Temperature In Flight Loss of Cooling Decompression Overpressure 4 4 5 1 4 5 2 4 5 5 4 6 2 4 6 3 Category F3 Y Operating Low Temp 55C Operating High Temp 70C Category Y 300 minutes 40C 75 Altitude 55 000 ft 15 000 ft Temperature Variation 5 Category S2 Humidity 6 Category B Operational Shock and Crash Safety 7 Category B Vibration 8 Category R Curve C C1 RCC1 Explosion 9 Category X...

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