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Truckman Roll-Top Xtreme, Installation Instructions Manual

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Truckman Roll-Top Xtreme Installation Instructions Manual Download Page 7

 

6  

Once  the  clamps  are  lightly  tightened, 
measure the Between-the-Rail dimension at 
the  front  and  rear  of  the  truck  (FIG.  5E). 
Another way to ensure proper fit is to check 
the side to side play of the handle assembly 
at the canister and at the tailgate end of the 
rails.  There  should  be,  at  the  minimum, 
enough  play  to  allow  the  cover  to  move 
freely with no drag and at a maximum 3mm 
per side. If you push the cover you one side 
you should not be able to fit the Between-the
-Rail  gauge  between  the  Rail  metal  and 
Handle Stop on the opposite side. More than 
3mm  per  side  may  result  in  the  cover 
opening unintentionally and in severe cases 
it  may  fall  between  the  rail  tracks  and 
damage  the  cover. 

There  are  “Stick  on 

Shims” in the hardware pack that can be 
added to the brackets if too loose. 

 

Part  number  is  on  the 
serial  number  label  in 
the upper left corner of 
the  canister  (looking 
from tailgate). 

Rail 
Metal 

Handle 
Stop 

FIG. 5F 

Slide the 4 Grip pieces on the rails as shown in Figure 6A. Position The Grip piece so that it is just beyond the 
Relief Machining Figure 6B. Kickstands should go on the Tailgate and canister end of each rail (FIG. 6C). 

 STEP 6:   INSTALLING THE RAIL KICKSTANDS 

Grip 

Rail 

FIG. 6B 

FIG. 6A 

Relief Machining 

BR Front 

BR Rear 

FIG. 5E 

TAILGATE END 

CANISTER END 

FIG. 6C 

PART 

BETWEEN  

NUMBER 

THE RAILS 

AR and AM2083  54  1/16 (137.3 cm) 

BTR 

UNCONTROLLED 

DOCUMENT

Summary of Contents for Roll-Top Xtreme

Page 1: ...Installing Rail Kickstands 6 STEP 7 Installing Tailgate Drain Tubes 7 STEP 8 Lubricating Sweep Seals 8 STEP 9 Installing Canister Drain Tubes 8 STEP 10 Attach the Pull Strap 8 Operating Instructions 9 Maintenance 9 Warranty Statement 10 ARV1 1705 INSTALLATION INSTRUCTIONS VOLKSWAGEN AMAROK TABLE OF CONTENTS Truckman Unit 14 Narrowboat Way Dudley West Midlands DY2 0EZ Telephone 44 0 1384 485405 htt...

Page 2: ...ANISTER DRAIN HOLE LOCATIONS STEP 1 REMOVE FROM PACKAGING AND REVIEW CONTENTS Tape Measure Side Cut or Needle Nose Pliers Masking tape 7 16 11mm Nut Driver 2 Phillips Screwdriver Utility Knife Note There should be no drilling into the truck body needed on most standard or full size trucks PACKAGING CONTENTS Complete Canister Assembly Top Cover Canister Drain Tubes Clamp Pack Rails Left and Right H...

Page 3: ...er is centered in the bed will help with rail installation in the next step STEP 2 POSITIONING CANISTER STEP 3 INSTALLING RAILS FIG 2A FIG 2B Elevating Canister needs to be high enough to have rail install clearance Remove the protective paper from the foam on the underside of the Rail flanges This is for packaging purposes only Next identify the left and right side rails FIG 3A The rail flange an...

Page 4: ...ne up the Rail sill vertical between the 3rd and 4th Rib of the Rail Guide Spacer FIG 3B Then hook the Outside Groove of the rail into the Rail Guide and rotate down until the rail and rail guide are level FIG 3C 3D Now push the rail all the way forward FIG 3E Finally you can install the Rail Screw Flat and Lock Washer securing the rail to the canister FIG 3G Rail Guide Spacer Rotate Down while re...

Page 5: ...rew Canister FIG 3G BLACK TOP COVER SCREW x 2 180cm OF FOAM INSTALLATION TOOL x 1 FIG 4C Another way to set the tailgate cap seals is to use the Tailgate Seal Gauge as shown in figure 4B 4C You should be able to just slide the Tailgate Seal Gauge in between the Tailgate Cap Seal and the Bottom Cap WARNING Proper Tailgate Cap Seal Engagement is important for getting the best possible water resistan...

Page 6: ...E CLAMPS Next mark where the front of the rails sit and mark this position with masking tape this will be a guide for placing your foam FIG 4D Now pull the cover back until there is room to apply the foam Lay the foam on the front sill of the truck from rail to rail trimming the excess with a utility knife FIG 4E Now move the rails and canister back on the foam and double check that your tailgate ...

Page 7: ... opening unintentionally and in severe cases it may fall between the rail tracks and damage the cover There are Stick on Shims in the hardware pack that can be added to the brackets if too loose Part number is on the serial number label in the upper left corner of the canister looking from tailgate Rail Metal Handle Stop FIG 5F Slide the 4 Grip pieces on the rails as shown in Figure 6A Position Th...

Page 8: ... Cap TAILGATE DRAIN TUBES X 2 DRAIN FITTINGS X 2 Fasten the pre assembled Kickstand Assembly on the Grip using the provided mounting bolt flat washer lock washer and wingnut FIG 6E Next swing up the kickstand so that the adjusting bolt is as perpendicular to the Truck Bed wall as possible FIG 6F If you need more or less engagement you can change the length of the Kickstand by flipping Kickstand Ba...

Page 9: ...rt the drain tube fittings into the pre drilled holes on the underside of the canister by pushing them in place from under the canister Drain Fitting should click into place Place the other end of the drain tube through the plastic rubber access port or through the pre drilled holes in the floor or the front wall of the truck bed If routing through the front wall ensure that the drain tubes are in...

Page 10: ...ove the drain tubes reach under the canister grab the drain tube fitting and turn it while applying light downward pressure When the retaining tabs align with notches in the bottom of the canister the Drain Tube and Fitting will drop out FIG 9A and FIG 12A Drain Tube Fitting Retaining Tab Foam Washer Canister Drain Tube FIG 12A MAINTENANCE Rail Cover Fabric Panel Wearstrip Sweep Seal FIG 8A 1 To o...

Page 11: ...p Xtreme by Truckman retractable tonneau that is found to be defective under the terms of this warranty will be repaired or replaced using either new or reconditioned parts at the discretion of the MFG In determining what constitutes a failure under the terms of this warranty the decision of the MFG shall be final This warranty is extended to the original purchaser only and is not transferable to ...

Page 12: ...U N C O N T R O L L E D D O C U M E N T ...

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