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Drive Train Assembly

Summary of Contents for RB48-11A Golf Green Roller

Page 1: ...RB48 11A USA GOLF GREENS ROLLER MANUAL Original Instructions...

Page 2: ......

Page 3: ...32 Yoke Struts 33 Foot Pedal Control 34 Underbody 35 Joystick Steering Components 36 Smoothing Heads 37 Smoothing Heads Exploded 38 Contents Smoothing Roller Parts Servicing 39 Drive Roller Sprocket...

Page 4: ...al then tighten securely 4 Loose transmission and drive roller sprockets will cause damage to shafts and keyways Ensure they are correctly tightened at all times 5 Change the transmission oil after 50...

Page 5: ...maintenance manual has been prepared for use with the RB48 11A Roll n Spike Golf Green Roller It is intended as a guide and supplemental updates to the manual may take place at a future date without...

Page 6: ...inhaled it can cause death use the machine outdoors When transporting the roller make sure the trailer lock down mechanism is secure to prevent premature release of the catch If the trailer catch is n...

Page 7: ...k of reasonable care and protection or lack of suitable storage Tru Turf will not warrant parts that have been altered or modified nor aftermarket parts fitted without written Tru Turf approval Tru Tu...

Page 8: ...or agent List of Components QTY Description 1 Operation Maintenance and Parts Manual 1 Machine Frame Body 1 Drivers Seat 2 Armrests 4 5 16 x 4 UNC Bolts 2 Tires mounted on Wheel Rim 1 Steering Joystic...

Page 9: ...t on the right side of the machine remove the circlip from the axle Hold the right side trailer arm in the vertical position and slide it part way onto the axle Locate dampener strut remove packing fr...

Page 10: ...cturers specifications Step 9 Transmission oil tank breather Unscrew the plastic plug if fitted from the top of the tank and replace it with the anti splash breather supplied Seal damage and oil leaka...

Page 11: ...the fringe of the green Put trailer in the up position start up the roller and drive it onto the green Greens can be rolled in any direction take care to ensure there are no crease lines produced on...

Page 12: ...ply the Park Brake When rolling of the green is completed move the roller onto the fringe stop the engine lock the trailer into the towing position connect it to the towing vehicle then move off to th...

Page 13: ...latch bracket and at the same time slide the transmission cover forward Now lower the rear of the transmission cover onto the body Insert the key supplied with the machine into the latch at the rear...

Page 14: ...ain fitted will cause excessive sprocket wear and possible drive failure Tensioning the drive chain No adjustment is required the chain tension is automatically adjusted Lubrication Lubricate drive ch...

Page 15: ...or Renew Transmission Oil Filter Renew Smoothing Roller Bearings Renew Drive Roller Bearings Renew Chain Tensioner Sprocket Bearings Renew Drive Chain Replace Foot Pedal Struts Replace Trailer Strut C...

Page 16: ...smission and isolate the drive chain to determine whether the problem is in the engine or in the transmission If engine is at fault contact your nearest engine agent for rectification If the transmiss...

Page 17: ...Operating Positions Towing Position Rolling Position...

Page 18: ...3 5 5 3 5 5 7 7 Park Brake System...

Page 19: ...3 5 5 6 7 21 7 Park Brake System...

Page 20: ...7 0 1 5 9 5 66 5 63 7 3 1 0 3 5 6 5 3 5 6 3 1 1 5 9 5 66 5 81 1 2 187 5 81 2 7 3 5 6 7 5 0 7 5 02817 5 66 580 5 5 5 3 3 5 5 5 2 5 3 5 5 6 6 33 1 7851 12 1 5 7 21 6 2 1 7 552 72 1 5 6 7 7 16 21 2 7 3 5...

Page 21: ...5 5 02817 1 7 3 576 6 6 2 1 5 7 6 7 0 6 6 7 7 7 725 1 2 6 127 1250 5 48 5 6 59 1 25 8670 17 7 2 2 1 16758 7 216 0867 3 5 250 72 255 7 6 783 7 7 9 7 1 5 7 7 5 77 1 7 6 7 1 5 76 72 7 9 5 3 5 250 7 2 2 1...

Page 22: ...6 5 3 5 635 1 6 5 3 5 81 1 2 187 5 81 1 2 187 3 7 3 5 81 2 7 3 5 81 2 7 3 5 0 277 5 3 1 3 5 5 9 7 80 1 80 5 5 9 7 80 1 80 5 81 2 7 3 5 0 1 2 187 3 5 6 7 5 0 7 5 02817 5 6 7 6 5 6 7 39 203 7 7 506 5 50...

Page 23: ...7 6 7 5 6 167 6723 8 6 7 6 7 5 0 66 0 867 1 7 1 2 76 7 7 3 57 180 5 47 7 0 6 5 3 5 81 1 2 187 3 7 3 5 81 2 7 3 5 6 7 6 66 5 6 7 5 0 7 5 02817 66 5 7 3 27 6 6 7 7 1 2 7 187 62 7 7 7 6 7 127 1 5 6 72 1...

Page 24: ...5 3 7 5 227 3 5 5 5 6 7 3 1 1 5 7 6 5 3 5 3 7 3 5 5 5 3 7 029 5 7 5 3 7 029 7 5 635 1 6 5 3 5 81 1 2 187 5 81 1 2 7 7 3 187 5 81 2 7 3 5 5 3 7 PP 5 5 9 7 5 81 2 7 3 5 6 5 66 5 187 81 3 5 6 5 5 5 9 7 5...

Page 25: ...75 160 66 21 29 5 5 5 7 5 7 66 3 576 67 7 7 672 180 5 47 7 0 635 1 6 5 3 5 81 1 2 187 5 81 2 7 3 5 6 5 66 5 187 81 3 5 6 5 5 81 2 7 3 5 5 7 7 75 16 29 5 5 Transmission Cover Latch Bracket Assembly...

Page 26: ...Transmission Cover Latch System 6 7 21 7 7 7...

Page 27: ...7 7 5 75 160 66 21 29 5 66 5 3 576 7 7 672 180 5 47 7 0 75 160 66 21 29 5 5 3 1 3527 725 5 58 5 5200 7 2 725 5 7 75 16 29 56 5 7 75 16 29 5 5 29 5 5 5 9 17 5 5 Transmission Cover Latch...

Page 28: ...67 3 7 9 6 5 1 6 7 172 2 67 3 7 22 66 0 29 5 648 5 1 2 6 7 67 3 6 635 1 6 28 5 6 56 2172 2 7 67 3 6 5 2 7 172 1 2 6 7 127 5 6 8 0867 2 7 1 5 66 2 2 67 3 7 2 187 72 29 5 5 7 66 0 7 Latch Assembly...

Page 29: ...5267 7 75 160 66 21 21 1 1 2 3 3 6 77 1 6 2 7 5 1 1 02817 5 9 1 7 16 21 56 75 160 66 21 22 1 1 1 1 283 1 237 21 2 5 3 75 75 160 66 21 29 5 5 7 1 5 3 7 2 7 5 7 21 3 03 5 675876 2 7 1 5 1 3 8 Drive Trai...

Page 30: ...672 180 5 47 7 0 867 1 6 0 1 1 02817 5 9 5 6 1 1 02817 3 7 5 58 5 62 7 21 1 1 02817 5 6 5 3 2 3 5 1 017 5 6 5 3 5 6 5 3 5 635 1 6 5 3 5 81 1 2 7 7 3 187 5 81 2 7 3 5 81 2 7 3 5 0 2 7 3 5 0 1 2 187 3 5...

Page 31: ...7 7 7 672 180 5 47 7 0 75 160 66 21 283 1 58 5 66 5 1 22 1 75 160 66 21 5 22 58 5 721 75 160 66 21 5 7 5 721 5267 7 75 160 66 21 5 283 1 721 75 16 5 1 1 5 9 283 1 21 5 22 58 B B 5 6 7 21 1 1 5 81 1 2...

Page 32: ...21 5 7 5 721 5267 7 75 160 66 21 5 6352 7 7227 5 5 9 1 63 7 1 5 22 58 5 1 7 16 21 5 66 203 7 5 5 1 7 16 21 8 86 521 1 7 16 21 5 506 5 1 7 16 21 50 5 6 5 3 5 52 635 1 3 1 3 0 5 6 5 3 5 635 1 6 5 3 5 8...

Page 33: ...721 75 160 66 21 2 3 3 77 1 6 3 576 67 7 7 672 180 5 47 7 0 721 75 160 66 21 5 7 5 721 5267 7 75 160 66 21 5 77 1 2 5 77 1 675 7 5 77 1 2 5 77 1 2 5 Transmission...

Page 34: ...66 21 2 7 1 5 3 3 75 16 3803 72 2 7 5 5 3 3 75 160 66 21 72 2 7 1 5 3 3 2 7 5 72 5 7 21 9 9 6 5 3 3 2 7 1 72 75 16 3803 5 77 1 2 0 25 72 0 13 5 77 1 675 7 0 633 255 72 0 7 2 7 6 5 77 1 2 0 25 72 0 7 2...

Page 35: ...7 5 75 160 66 21 2 7 1 5 6 7 8 203 7 75 16 2 7 1 5 58 5 675 3 2 7 1 02817 5 77 1 675 7 5 77 1 2 5 77 1 675 7 5 77 1 2 5 77 1 2 5 286 1 7 5 75 160 66 21 2 7 1 5 635 1 6 5 3 5 81 1 2 187 5 81 2 7 3 5 8...

Page 36: ...2 187 3 7 3 5 81 1 2 187 3 5 81 2 7 3 5 PP 5 7 1 5 3 5 PP 5 7 1 5 3 5 83 1 25 PP 6 5 5 83 1 25 PP 6 5 5 0 77 1 GLD 67 86 5 6 5 7 5 6 83 5 7 5 0 1 2 187 3 5 6 63 5 5 5 75 160 66 21 211 7 1 52 3 576 67...

Page 37: ...al Control 7 56 5 227 3 66 0 3 576 67 7 7 672 180 5 47 7 0 3 227 3 5 78 725 52 66 5 52 1 81 5 52 7 5 81 5 81 187 3 5 86 7 5 22 58 5 227 3 5 227 3 75 16 78 725 50 5 81 1 2 187 3 7 3 5 81 1 2 187 3 5 81...

Page 38: ...Underbody 7 7 5 86 81 5 2 3 576 67 7 7 672 180 5 47 7 0 5 580 0 5 580 5 02817 5 7 5 3 3 675 3 08 3 6 5 21 5 08 3 5 8 5 6723 81 5 2 5 7 6 5 3 5 7 6 5 3 5 0 1 2 187 3 5 66 580 5 5 2 5...

Page 39: ...5 1 3 576 67 7 7 672 180 5 47 7 0 5 3 2 67 5 635 1 7 67 5 5 22 58 B B 5 2 67 6 7 5 2 67 5 56 5 5 1 6 56 5 81 1 2 187 3 7 3 5 81 1 2 187 3 5 81 2 7 3 5 81 1 2 187 3 5 67 5 1 50 86 2 7 5 Joystick Steer...

Page 40: ...5 47 7 0 3 67 1 3 5 81 1 2 187 3 7 3 5 81 1 2 7 7 3 187 5 81 2 7 3 5 81 2 7 3 5 81 1 2 187 3 5 3 927 0 60227 1 6 5 7 52 66 81 67 5 60227 1 6 5 3 927 86 2 66 5 60227 1 5217 203 7 66 86 5 78 67 5 1 63 5...

Page 41: ...1 6 21 5 5 5 5 3 576 67 7 7 672 180 5 47 7 0 60227 1 29 5 5 5 5 5 5217 60227 1 203 7 66 86 3 576 67 7 7 672 180 5 47 7 0 286 1 5 5 1 5 635 1 6 5 3 5 81 2 7 3 5 81 2 7 3 5 81 58 6 5 5 81 6 2 7 3 5 6 5...

Page 42: ...head of the screw lever the insert out using equal pressure at each point Failing that continue to screw the self tappers in in turn pushing the insert out 3 Remove the second Circlip Item 6 at both e...

Page 43: ...ase to the face of the inserts and on the ends This is to prevent the seals from being damaged due to friction and to assist with sliding the seals onto the shaft 6 Slide the V seals back onto the sha...

Page 44: ...0 6352 7 5 9 52 5 286 1 5 5 1 5 286 1 5 5 1 5 22 58 5 7 6 5 3 5 635 1 6 5 3 5 81 1 2 187 3 7 3 5 81 1 2 187 3 5 81 2 7 3 5 81 2 7 3 5 81 2 7 3 5 0 58 6 5 XS 3RLQW 5 0 58 6 5 5 580 5 02817 5 7 5 5 9 5...

Page 45: ...0 5 47 7 0 5 9 1 6352 7 5 9 52 5 286 1 2 5 5 1 5 22 58 5 5 580 0 5 81 1 2 187 5 81 1 2 187 3 5 81 2 7 3 5 81 2 7 3 5 0 58 6 5 XS 3RLQW 5 0 58 6 5 5 580 5 02817 5 7 5 5 9 52 5 58 5 2 7 5 81 2 7 3 5 81...

Page 46: ...2 81 7 5 67 5 1 5 52 1 0 81 5 81 0 187 3 5 5 3 576 67 7 7 672 180 5 47 7 0 78 7 52 67 5 60227 1 6 5 81 187 3 5 52 1 0 678 81 5 52 7 5 67 5 60227 1 6 5 81 0 187 3 5 LQ LQ LQ 1 5 3 1 7 52 1 6 8 72 9 5 1...

Page 47: ...ircuit Closed Seat Connection Active Operator Leaves Seat Switch Closes Circuit Closed Path to Earth Ground Earth Ground To Engine HOW IT WORKS 1 Engine OFF Park Brake ON Operator OFF Seat Engine Swit...

Page 48: ...1 2 187 3 7 3 5 81 2 7 3 5 75 5 50 5 75 5 50 5 5 8 203 7 3 5 5 187 81 86 5 1 77 1 72 7 2 86 2 7 7 21 7 5 6 72 5 9 17 7 9 5 7 1 226 0 1 080 3 72 2 67587 72 527 7 5 1 75 5 5 5 6 1 66 0 7 6 2 76 1876 08...

Page 49: ...67 7 7 672 180 5 47 7 0 67 187 678 81 5 63 7 3 1 678 5 187 81 86 5 6 11 5 8 5 5 5 1 7 3 5 52 5 5 6 5 678 5 8 5 1 3 5 8 75 5 3 5 5 1 25 5 1 5 1 6 1685 7 21 6 1 8 7 6 20021 25 620 5 1 6 72 6833 7 287 7...

Page 50: ...Labels R6057 R9087 R9083 R9086 R9088 R6059 R9066 R8402 R9068...

Page 51: ...Labels Locations 723 9 5 5 9 6 9 6 9 5217 9 7 7 7 7 7 60227 1 6 7 7 7 7 5 5 5 5 5 5 5 5 5 5 5 5 5...

Page 52: ...Sample Inspection Report...

Page 53: ...Sample Claim Form...

Page 54: ...n be fitted to this model A full set of installation instructions are included with each kit These optins are available at additional cost from your nearest dealer Go to the Tru turf website locate to...

Page 55: ...Options For This Model 5 3 1 63 5 7 3 5 7 5 586 7 5 6 5 33 5 52 3 5 6 7...

Page 56: ...Notes Bulletins...

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