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EziWeigh5i, EziWeigh6i, EziWeigh7i, WOW2, DAS WOW2 

Issue 2, 7/2017 

14 

Symptom 

Possible Fault 

Action 

Stable LED not 
working. 

Weight never 
stabilizes. 

Check indicator settings for Damp System and Resolution: 

Damp System - set to SuperDamp III (Cattle) or SuperDamp 
III (Sheep) 

Resolution may be set to too small. Set to a coarser 
resolution. See the technical bulletin 

Span Calibration 

Guide

Load bars faulty.  Test the load bars to see if they are functioning correctly. 

Test the indicator using calibration plugs.  

Faulty load bar 
connector and 
FPC 

Check that the load bar FPC is correctly inserted into the 
PCA. 

Plug a known good load bar connector and FPC into the 
PCA and check if weights are stable. 

LED damaged. 

Replace PCA. See page 31. 

Stable LED on, 
but nothing works. 

Firmware error. 

If possible, update the firmware.  See the technical bulletin 

Updating the firmware.

 

PCA is faulty. 

Replace PCA. See page 31. 

Some or all keys 
not working. 

Poor keypad 
connections. 

Check if keypad FPCs are correctly inserted into the PCA. 
See page 22. 

Keypad fault. 

Unplug existing keypad FPCs and try plugging in a new 
known good keypad. Replace keypad if faulty.  See page 
28. 

User data lost. 

EziWeigh6i, 
EziWeigh7i, 
WOW2 and DAS 
WOW2 only 

PCA is faulty. 

Replace PCA. See page 31. 

No accessory 
power output from 
power/communica
tion connector.  

EziWeigh6i, 
EziWeigh7i, 
WOW2 and DAS 
WOW2 only 

Power/communit
cation connector 
and FPC faulty 

Replace power/communication connector and FPC. See 
page 29. 

PCA is faulty. 

Replace PCA. See page 31. 

RS232 (serial) 
connection not 
working. 

EziWeigh6i, 
EziWeigh7, 
WOW2 and DAS 
WOW2 only 

Faulty cable 
between 
indicator and 
serial connector. 

Check/replace faulty cable. 

Power/communi
cation connector 
and FPC faulty 

Replace power/communication connector and FPC. See 
page 29. 

Wrong bit rates 

The handshaking settings for the EziWeigh6i, EziWeigh7i, 
WOW2 and DAS WOW2 are: 8 data bits, 1 stop bit, no 
parity, with 9600 bps. 

Ensure the other device has matching settings. 

PC fault 

Try another PC. 

PCA is faulty. 

Replace PCA. See page 31. 

Summary of Contents for DAS WOW2

Page 1: ...Issue 2 7 2017 1 EziWeigh5i EziWeigh6i EziWeigh7i WOW2 and Dairy Automation Systems DAS WOW2 Scale Indicator LEVEL 1 SERVICE MANUAL...

Page 2: ...h7i WOW2 and DAS WOW2 only 19 Checking the LCDs 19 Testing the keypad 19 Checking the battery 21 Repair procedures 22 LCD handling and storage precautions 22 Using flexible printed circuits FPCs 22 Pr...

Page 3: ...developing within that component over time When working on an indicator ensure that correct anti static procedures are used 1 Use a wrist band and earth strap 2 Work only on a grounded bench top 3 Use...

Page 4: ...s No Product returned Indicator Model Serial number Configuration kg lb Load bar Load cells Serial number s of the load bars Serial number s of the load cells Load bars Load cells model Load cell code...

Page 5: ...in Pozi drive size 2 for case back screws torque setting 0 9 Nm 8 lb in A driver with adjustable torque setting is strongly recommended DO NOT use a variable speed electric drill Pliers Long nose sid...

Page 6: ...EziWeigh5i EziWeigh6i EziWeigh7i WOW2 DAS WOW2 Issue 2 7 2017 6 Parts diagrams Figure 1a EziWeigh5i Parts...

Page 7: ...EziWeigh5i EziWeigh6i EziWeigh7i WOW2 DAS WOW2 Issue 2 7 2017 7 Figure 1b EziWeigh6i Parts...

Page 8: ...igh7i WOW2 DAS WOW2 Issue 2 7 2017 8 816752P 828690P 816753P 828686P 816749P 816748P 815787P 830037P 828688P 830459P 830036P EKZ31070P 816604P SSS20416P 828687P 816747P 816753P 829036P 816597P 819797P...

Page 9: ...WOW2 DAS WOW2 Issue 2 7 2017 9 816752P 828690P 816753P 829037P or 830504P 816749P 815787P 830037P 828688P 830459P 830036P EKZ31070P 816604P SSS20416P 828687P 816747P 816753P 829038P 816597P 816748P F...

Page 10: ...P Sound hole label kit EziWeigh5i Kit of 10 x 20 mm round labels used to cover the sound hole in the case front 1 828692P Foam block kit EziWeigh5i 5 x foam blocks 80x30x14 for packing between the cas...

Page 11: ...ber bumpers 4 819797P Load bar connector dust cap All models 2 EKZ31070P Power communication connector dust cap All models 1 816604P Power adaptor with USB cable EziWeigh5i Eziweigh6i EziWeigh7i 1 818...

Page 12: ...ttery Check battery voltage if 2 7 V try recharging for at least ten hours If the battery voltage has not risen above 3 3 V then replace battery Battery not charging Battery fault Check battery voltag...

Page 13: ...re functioning correctly See load bars service manual Faulty load bar connector and FPC Check that the load bar connector FPC is correctly inserted into the PCA Plug a know good load bar connector and...

Page 14: ...l keys not working Poor keypad connections Check if keypad FPCs are correctly inserted into the PCA See page 22 Keypad fault Unplug existing keypad FPCs and try plugging in a new known good keypad Rep...

Page 15: ...ngs EziWeigh7i WOW2 and DAS WOW2 only on page 38 On the master device ensure that the Bluetooth setting is enabled Check that the master device is connected to the indicator and not to another device...

Page 16: ...han 1 3 of the Capacity For maximum accuracy use a larger test weight This is only a warning message If a larger test weight cannot be used the span calibration can still be completed but with reduced...

Page 17: ...Weights of more than 8192 divisions cannot be recorded Use a larger resolution during span calibration Er 22 Greater than 5000 d Caution The number of divisions is greater than 5000 Use a larger reso...

Page 18: ...alibration plug to the other load bar connector and remove the 0 mV V calibration plug The weight displayed should be 2000 kg 4410 lb within 1 kg 2 lb Checking the load cell codes Load bars have a uni...

Page 19: ...n between the indicator and a known good EID Reader with Bluetooth wireless connectivity see the EziWeigh7i or WOW2 Quickstart Guide for details 2 Check that the Bluetooth wireless connection status i...

Page 20: ...ower Zero Record Keypad all numbers Escape Menu Enter Up arrow Down arrow The keypad may fail due to an internal short circuit To test the keypad for short circuits 1 Disconnect the keypad FPCs from t...

Page 21: ...minutes This may give the impression that the battery has gone flat Press to continue weighing This feature can be turned off through the setups menu on the EziWeigh6i EziWeigh7i WOW2 and DAS WOW2 It...

Page 22: ...ust remove the LCD from the case front cover the display surface with 3M protection tape part no GET00039 When storing LCD modules avoid exposure to direct sunlight light of fluorescent lamps or harmf...

Page 23: ...The FPC should be straight without any bends or folds 2 Lower the locking bar to close the lock Figure 4 Dot matrix LCD FPC connector closed All models To disconnect and reconnect all FPCs other than...

Page 24: ...keypad keypad overlay o ring and screws is essential to help maintain an effective environmental seal for the case Incorrect installation can lead to case leaks and serious malfunctions Ensure that t...

Page 25: ...gs Do NOT use a variable speed drill to tighten or undo the screws Figure 7 Required order of tightening screws on the case back in order to obtain consistent screw torque and hence consistent o ring...

Page 26: ...the case Be careful not to damage the mating surfaces of the case Do not use a knife to remove the seal as it may damage the case even a small cut can create sealing problems 3 Ensure the seal groove...

Page 27: ...onnectors the piezo speaker EziWeigh6i EziWeigh7i WOW2 and DAS WOW2 PCA and the LCDs and refit them into a new case front See pages 29 29 30 31 and 33 respectively 3 Replace the bezel keypad and overl...

Page 28: ...se front 4 Peel off the keypad if needed 5 Remove any excess glue from the case front by rubbing with fingers or a hard rubber eraser Use IPA to clean the surface then allow drying thoroughly 6 Remove...

Page 29: ...n the battery with a permanent marker 4 Refit the case back See page 24 5 Check that the indicator operates and place it on charge for 4 hours The indicator must be off during charging to ensure that...

Page 30: ...Ensure that the orientation key inside the C16 connector is pointing in the same direction as the other connectors see Figure 12 Connector key orientation Figure 12 Connector key orientation 3 Refit...

Page 31: ...refitting the PCA Removing the PCA 1 Remove the case back See page 24 2 Disconnect the battery loom the piezo speaker loom the dot matrix LCD backlight loom the three connector FPCs the two LCD FPCs a...

Page 32: ...ase front and the PCA This prevents unwanted movement inside the case 2 Position the PCA in the case front Hint EziWeigh6i EziWeigh7i WOW2 and DAS WOW2 It is easier to fit the LCD FPCs to the PCA befo...

Page 33: ...ll plastic swarf is removed 4 Position the new LCD Ensure that no specs of dust or debris or finger prints are trapped between the LCD and the case window gently blowing with compressed air aerosol ma...

Page 34: ...SPAn c See the technical bulletin Span Calibration Guide to perform span and sensitivity calibrations Damping options Press until displays d SYSt Press Press or to select CAtLE cattle SHEEP sheep F t...

Page 35: ...often be observed at one of these extremes or drifting values uUPd current cell code micro volts per division below 3uV d electrical noise may start to affect the stability and accuracy of the scale S...

Page 36: ...tions Diagnostics Press until displays Press Press or to display load cell code current load cell code has had its calibration settings changed from factory defaults YES NO if yes probably span or sen...

Page 37: ...libration plug to a load bar connector 4 Press to display buSY then 2 PLuG 5 Connect the 2 mV V calibration plug to the other load bar connector and remove the 0 mV V calibration plug 6 Press to displ...

Page 38: ...oting a Bluetooth wireless connection you may require the following information MAC Address To display the indicator s MAC address 1 Press 2 Press repeatedly to display Setups 3 Press 4 Press repeated...

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