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TRU-BLU K9000 2.0, Operator'S Manual

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TRU-BLU K9000 2.0 Operator'S Manual Download Page 26

https://k9000dogwash.sharepoint.com/sites/K9000/Shared Documents/General/Build/Furever Clean/Furever Clean K9000 
2.0/K9000 2.0 Canadian Operators Manual v2.0.docx 

Page 26 

Last edited 02/04/2019 
© Atlantic Industries 2018 

4.1.2.2  Iwaki Dosing Pump 

– EJ Series Exploded View 

 
 

 

 
 
 
 

Summary of Contents for K9000 2.0

Page 1: ...K9000 2 0 Operators Manual...

Page 2: ...2 04 2019 Tru Blu Dog Wash 2018 Copyright 2016 Tru Blu Dog Wash All rights reserved K9000 2 0 is a registered trademark of Tru Blu Dog Wash All requests and enquiries regarding the use of and availabi...

Page 3: ...mmary of Changes Sections Changed Added Author s Version 21 02 2018 New Manual 1st Edition Published Phil Worrell 1 0 29 05 2018 Detail Electricals 2 3 4 1 1 4 1 3 4 4 5 2 11 3 Phil Worrell 2 0 29 11...

Page 4: ...mmissioning the Unit 21 4 Main Board Components 22 4 1 K9000 2 0 Main Board with Iwaki EJ Series Pumps 22 4 1 1 Control Module 23 4 1 2 Product Dosing Pump Factory Settings Iwaki EJ Series Pumps 24 4...

Page 5: ...ustries 2018 9 1 3 Service Menu 3 AUDIT 45 9 1 4 Service Menu 4 INFO 45 9 1 5 Service Menu 5 IMPORT 45 9 1 6 Service Menu 6 EXPORT 45 10 Floor Lifting Tool 46 11 Operator Maintenance 47 11 1 Maintenan...

Page 6: ...cargo wrap It is secured to the pallet with a tie down strap over the cabinet and 6 screws Position the K9000 2 0 while on the pallet near its final location Take caution removing the plastic and bubb...

Page 7: ...500kpa Cold Ball valve COLD WATER Inlet temperature Minimum 45 Degrees Fahrenheit Maximum 85 Degrees Fahrenheit Factory Set water temperature 32 34 Degrees Celsius at wash gun WATER Maximum Operating...

Page 8: ...horizontal position to operate correctly There are 4 adjustable feet and 2 mounting feet place a level along the back of the K9000 2 0 and adjust the feet according to get the K9000 2 0 level place t...

Page 9: ...shows the water entry point for a K9000 2 0 with an on board hot water unit Once connected the regulator can be adjusted to ensure the K9000 2 0 has water pressure of between 20 30 psi when the press...

Page 10: ...r service will be an instantaneous unit 2 2 2 1 Site Supplied Hot Water Shown below is a K9000 2 0 that was installed at a site that supplied HOT water and as such the unit did not require to have an...

Page 11: ...vice After the water is connected the hot water tap is to be turned on and the hot water system filled and bled Once the hot water system is filled the hot water circuit breaker located in the control...

Page 12: ...net or on the rear of the dog wash cabinet Only qualified personnel should access the on board hot water unit as there is live equipment inside The instantaneous water heater heats the water while it...

Page 13: ...000 2 0 K9000 2 0 Canadian Operators Manual v2 0 docx Page 13 Last edited 02 04 2019 Atlantic Industries 2018 2 2 3 Connecting the Waste Connect the 2 inch waste using the P trap supplied in the insta...

Page 14: ...tion The following bullet points highlight the necessary electrical safety requirements you need as part of the electrical installation of your K9000 2 0 Branch Circuit Breaker in site Switch Board GF...

Page 15: ...with the pump head circled to enable you to understand the orientation of the pump head when fitted in the dog wash The middle picture is a close up of the pump head while the last picture is of the s...

Page 16: ...v2 0 docx Page 16 Last edited 02 04 2019 Atlantic Industries 2018 Step 1 Undoing the pump and identifying the pieces Starting with the pump head undo the fitting nut at the bottom of the pump head Thi...

Page 17: ...ere is an O ring sometimes it stays in the pump head but mostly it comes out seated in the hose adaptor The O ring is an important part as it helps seal the pump head making for better suction The pic...

Page 18: ...an Operators Manual v2 0 docx Page 18 Last edited 02 04 2019 Atlantic Industries 2018 Step 2 Attaching the Suction Line to the Pump Firstly we feed the suction line through the fitting nut Then we pla...

Page 19: ...9 Last edited 02 04 2019 Atlantic Industries 2018 Then fit the hose adaptor to the hose ensuring the O ring is seated into position Push the hose stopper onto the hose adaptor as firmly as possible No...

Page 20: ...st edited 02 04 2019 Atlantic Industries 2018 A picture of a pump in position with its suction line attached 2 5 Completing the Installation Now that the K9000 2 0 has been installed you can now refit...

Page 21: ...occurs after installation Commissioning the unit requires the following tests to be undertaken Override key wash refer section 8 Insert Coins Insert Tokens if applicable Insert Notes if applicable Dur...

Page 22: ...Operators Manual v2 0 docx Page 22 Last edited 02 04 2019 Atlantic Industries 2018 4 Main Board Components 4 1 K9000 2 0 Main Board with Iwaki EJ Series Pumps Control Module Product Dosing Pumps Iwak...

Page 23: ...isconnect the power at the external disconnect device prior to proceeding The below picture has the main components of the Control Module labelled It should be noted that there is a red LED light on e...

Page 24: ...0 SPM Note Strokes Per Minute To adjust settings depress the up arrow to the recommended SPM rate as detailed above Should you be using another approved product please contact Furever Clean Dog Wash f...

Page 25: ...shing the number associated with the product on the key pad e g 1 for shampoo 2 for rinse etc 2 Release bleeder valve item A below by turning anti clockwise as shown below 3 turns maximum 3 Once produ...

Page 26: ...sites K9000 Shared Documents General Build Furever Clean Furever Clean K9000 2 0 K9000 2 0 Canadian Operators Manual v2 0 docx Page 26 Last edited 02 04 2019 Atlantic Industries 2018 4 1 2 2 Iwaki Do...

Page 27: ...ower is disconnected Disconnect the power at the external disconnect device prior to proceeding The below picture shows the Breaker Box as set at the factory you will notice that all the safety circui...

Page 28: ...Clean Furever Clean K9000 2 0 K9000 2 0 Canadian Operators Manual v2 0 docx Page 28 Last edited 02 04 2019 Atlantic Industries 2018 4 2 Cash Box Components 4 2 1 Top Section of Cash Box K9000ECU Board...

Page 29: ...ule 0 Earth 1 24V DC 2 24V DC 3 DOOR SWITCH FLOW SWITCH OVER RIDE 4 FLOW SWITCH 5 DISINFECT 6 DRY HI 7 DRY LO 8 FLEA 9 CONDITION 10 RINSE 11 SHAMPOO 12 LIGHTS 13 SPARE 14 DOOR SWITCH 15 O RIDE 16 SEC...

Page 30: ...Canadian Operators Manual v2 0 docx Page 30 Last edited 02 04 2019 Atlantic Industries 2018 4 2 3 Bottom Section of Cash Box A K90002 0 has two cash box sections with the bottom section containing the...

Page 31: ...eptor coin activation If the coin acceptor does not accept a coin then it may be because the line for that particular coin is switched OFF I e coin is disabled To turn a line ON and to enable a coin p...

Page 32: ...d Mode Feature Description Visual Indicators Enable Press button once LED flashes GREEN Coin Pass the coin to be enabled through the QL If successful LED will go steady GREEN Disable Press button twic...

Page 33: ...the left hand side Shown below left is the stainless steel vertical clip that holds the coin acceptor in place Push upwards on this bracket and it will slide a short distance Once the bracket slides...

Page 34: ...emoved it can be opened for cleaning The coin acceptor is opened as shown on the right the side that opens is spring loaded and will close it self when released Open the side completely as shown on th...

Page 35: ...ashing indicator light The type of fault can be determined by the number of times this indicator light flashes Below is the table to reference when trying to determine what fault the MEI Note acceptor...

Page 36: ...ove the Note Acceptor for either cleaning or servicing first remove the Note cartridge then the four small 7mm nuts need to be undone to slide the unit out of the back of the cash box These nuts will...

Page 37: ...Cleaning If the Note Acceptor shows signs of decreased performance it may be in need of cleaning To remove the stacker from the Note acceptor press the blue or yellow catch forward and slide the rear...

Page 38: ...ators may wish to increase or decrease the water temperature slightly to compensate for seasonal changes Adjustment procedure 1 Remove amber safety cap from the end of valve picture A 2 Undo the brass...

Page 39: ...Build Furever Clean Furever Clean K9000 2 0 K9000 2 0 Canadian Operators Manual v2 0 docx Page 39 Last edited 02 04 2019 Atlantic Industries 2018 7 Dryer The K9000 2 0 comes with a 2 speed heated dry...

Page 40: ...gently finger tighted the screw so that it locates itself into the hose end groove 5 By doing this the screw will hold the hose in the elbow 6 Do not overtighten overtightening will distort the hose...

Page 41: ...2018 8 Override Key Wash down Key The K9000 2 0 is equipped with an OVERRIDE KEY Wash Down Key The operation of this key enables the owner attendant to operate the wash down facility without inserting...

Page 42: ...meters such as time minimum start up etc 2 TEST for testing functions without inserting money 3 AUDIT displays machines revenue time each product used etc 4 INFO displays K9000ECU Board information mo...

Page 43: ...um amount of credit permitted 50 00 12 MAX PAUSE TIME Maximum pause time per wash 30 seconds 13 WARN TIME Time warning buzzer is activated prior 60 seconds 14 START PAUSE TIME Number of times pause av...

Page 44: ...UTPUTS MAKE A SELECTION This allows you to test all functions of the dog wash but it is critical that the wash gun is on prior to and while running any product through the pumps If this does not occur...

Page 45: ...SS 0 00 13 CONDITIONER M SS 0 00 14 FLEA M SS 0 00 15 DISINFECT M SS 0 00 16 DRY LOW M SS 0 00 17 DRY HIGH M SS 0 00 18 OVERRIDE M SS 0 00 19 FAULT HISTORY E Detail 20 DOOR ACCESS TIMES E Detail 21 LA...

Page 46: ...The tool shown opposite is to be used for lifting the dog wash floor when needed It is also required that rigger gloves be worn when performing this task To lift the dog wash floor open the dog entry...

Page 47: ...gun MONDAY FRIDAY Collect Money record timer reading Lift floor platform remove hair from filter screen and rinse with wash gun If the dog wash is indoors perform this action every 25 dogs Open cabin...

Page 48: ...refer to cleaning section for instructions Empty product overflow bucket Check condition of product line tubes black clear no kinks tube in product tubs touch the bottom etc Check each of the dryer cl...

Page 49: ...02 04 2019 Atlantic Industries 2018 At the completion of the yearly maintenance update the maintenance record section 13 of this manual Note No service replaces another meaning that if one service fa...

Page 50: ...ian Operators Manual v2 0 docx Page 50 Last edited 02 04 2019 Atlantic Industries 2018 11 2 External Maintenance Items The following pictures highlights some of the external parts of the dog wash requ...

Page 51: ...ou will need to undo the base of the dryer using the black knob This will allow the access to the foam filter at the base of the dryer DISCONNECT POWER BEFORE REMOVING DRYER FILTER COVER Disconnect th...

Page 52: ...9000 2 0 Canadian Operators Manual v2 0 docx Page 52 Last edited 02 04 2019 Atlantic Industries 2018 The internal dryer clamps should be checked every 3 months to ensure that the dryer pipes do not be...

Page 53: ...in place with the support rod attached under the floor Caution should be taken when raising the floor as there are pinch points between the floor and the base of the unit Ensure tool used refer sectio...

Page 54: ...cal filter from the drain in the middle of the floor This simply pulls out and has a small lip to enable removal Empty contents into the rubbish do not flush down any drains While the filter is remove...

Page 55: ...Key Pad and wash the under floor area return tilt floor to the down position While still on disinfect wash down the tub area of the dog wash Turn gun off remove wash down key and select the stop optio...

Page 56: ...g of your dog wash you discover dog faeces in or around the area we suggest this be removed and the area disinfected with a household bleach product This is a very small piece of information regarding...

Page 57: ...K9000 2 0 Canadian Operators Manual v2 0 docx Page 57 Last edited 02 04 2019 Atlantic Industries 2018 13 Maintenance Record The following record of maintenance needs to be completed at the time maint...

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