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4

2

Safe  

Operation 

Practices

Children

1.  Tragic accidents can occur if the operator is not 

alert to the presence of children. Children are often 

attracted to the machine and the mowing activity. 

They do not understand the dangers. Never assume 

that children will remain where you last saw them.

    a.  Keep children out of the mowing area and in  

   

watchful care of a responsible adult other than  

   

the operator. 

    b.  Be alert and turn machine off if a child enters  

   

the area. 

    c.  Before and while backing, look behind and  

   

down for small children. 

    d.  Never carry children, even with the blade(s)  

   

shut off. They may fall off and be seriously  

   

injured or interfere with safe machine operation.

    e.  Use extreme care when approaching blind  

   

corners, doorways, shrubs, trees or other  

   

objects that may block your vision of a child  

   

who may run into the machine.

    f. 

To avoid back-over accidents, always 

disengage the cutting blade(s) before 

shifting into Reverse. If equipped, the 

“Reverse Caution Mode” should not be 

used when children or others are around.

    g.  Keep children away from hot or running  

   

engines. They can suffer burns from a hot  

   

muffler. 

    h.  Remove key when machine is unattended to  

   

prevent unauthorized operation.

2.  Never allow children under 14 years old to  operate 

the machine. Children 14 years old and over should 

read and understand the operation instructions and 

safety rules in this manual and should be trained and 

supervised by a parent.

Operation

Safe Handling of Gasoline:

1. 

T

o avoid personal injury or property damage use 

extreme care in handling gasoline. 

Gasoline is 

extremely flammable and the vapors are explo-

sive.

 Serious personal injury can occur when gasoline 

is spilled on yourself or your clothes which can ignite.  

Wash your skin and change clothes immediately.

    a.  Use only an approved gasoline container.
    b.  Never fill containers inside a vehicle or on a  

   

truck or trailer bed with a plastic liner. Always  

   

place containers on the ground away from  

   

your vehicle before filling.

    c.  When practical, remove gas-powered    

   

equipment from the truck or trailer and refuel it  

   

on the ground. If this is not possible, then  

   

refuel such equipment on a trailer with a  

   

portable container, rather than from a gasoline  

   

dispenser nozzle.

    d.  Keep the nozzle in contact with the rim of  

   

the fuel tank or container opening at all  

   

times until fueling is complete. Do not use a  

   

nozzle lock-open device.

    e.  Extinguish all cigarettes, cigars, pipes and  

   

other sources of ignition.

    f.  Never fuel machine indoors.
    g.  Never remove gas cap or add fuel while the  

   

engine is hot or running. Allow engine to cool  

   

at least two minutes before refueling.

    h.  Never over fill fuel tank. Fill tank to no more  

   

than ½ inch below bottom of filler neck to  

   

allow space for fuel expansion.

    i.  Replace gasoline cap and tighten securely.
    j.  If gasoline is spilled, wipe it off the engine  

   

and equipment. Move unit to another area.  

   

Wait 5 minutes before starting the engine. 

    k.  To reduce fire hazards, keep machine free of  

   

grass, leaves, or other debris build-up. Clean  

   

up oil or fuel spillage and remove any fuel  

   

soaked debris.

    l.  Never store the machine or fuel container  

   

inside where there is an open flame, spark  

   

or pilot light as on a water heater, space  

   

heater, furnace, clothes dryer or other gas  

   

appliances. 

    m.  Allow a machine to cool at least five minutes 

   

before storing.

WARNING:

 Engine Exhaust, some of its constituents, and certain vehicle compo-

nents contain or emit chemicals known to State of California to cause cancer and 
birth defects or other reproductive harm.

WARNING

This symbol points 
out important safety 
instructions which, if 
not followed, could 
endanger the personal 
safety and/or property 
of yourself and others. 
Read and follow all 
instructions in this man-
ual before attempting to 
operate this machine. 
Failure to comply with 
these instructions may 
result in personal injury. 
When you see this 
symbol.

HEED ITS WARNING

Your  

Responsibility

Restrict the use 

of this power machine 

to persons who read, 

understand 

and follow the warnings 

and instructions 

in this manual 

DANGER:

 This machine was built to be operated according to the rules for safe operation in this 

manual. As with any type of power equipment, carelessness or error on the part of the operator can 
result in serious injury. This machine is capable of amputating hands and feet and throwing objects. 
Failure to observe the following safety instructions could result in serious injury or death.

Summary of Contents for Super Bronco 60TG

Page 1: ...law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest engin...

Page 2: ...Operating Your Lawn Tractor 10 Adjusting Your Lawn Tractor 18 Maintaining Your Lawn Tractor 20 Off Season Storage Attachments 26 Safety Labels 27 Trouble Shooting 28 Parts List 30 If you have difficul...

Page 3: ...lk behind mower on such a slope it is extremely difficult to maintain your footing and you could slip resulting in serious injury Operate RIDING mowers up and down slopes never across the face of slop...

Page 4: ...n refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle d Keep the nozzle in contact with the rim of the fuel tank or container opening at all times...

Page 5: ...deck Contact with the blade s can amputate hands and feet 12 A missing or damaged discharge cover can cause blade contact or thrown object injuries 13 Stop the blade s when crossing gravel drives wal...

Page 6: ...rn slowly and gradually downhill if possible 2 Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff ditch or if an edge caves in 3...

Page 7: ...amage e g excessive wear bent cracked Replace the blade s with the original equipment manufacturer s O E M blade s only listed in this manual Use of parts which do not meet the original equipment spec...

Page 8: ...ach the negative cable heavy black wire to the negative battery terminal with the bolt and nut Make certain the hold down strap is in position over the battery securing it in place See Figure 1 Attach...

Page 9: ...However you MUST check the oil level before operating Be careful not to overfill Shipping Brace Removal WARNING Make sure the riding mower s engine is off remove the ignition key and set the parking b...

Page 10: ...Button I Brake Pedal D Shift Lever J Drive Pedal E Cup Holder K Deck Lift Lever F Throttle Lever NOTE Any reference in this manual to the RIGHT or LEFT side of the tractor is observed from operator s...

Page 11: ...Never leave a running machine unattended Always disengage PTO move shift lever into neutral position set parking brake stop engine and remove key to prevent unintended starting To start the engine ins...

Page 12: ...ment knobs to lock the seat in place Refer to Seat Adjustment in the Adjusting Your Tractor section of this manual for more detailed instructions Deck Lift Lever Found on your tractor s right fender t...

Page 13: ...e is engaged and the PTO Blade Engage lever is in the disengaged OFF position The engine will automatically shut off if the operator leaves the seat before engaging the parking brake The engine will a...

Page 14: ...NOT ACROSS AVOID SUDDEN TURNS DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIP IF MACHINE STOPS GOING UPHILL STOP BLADE S AND BACK DOWNHILL SLOWLY DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND NEVER...

Page 15: ...ult in a rich fuel mixture and cause the engine to run poorly Stopping the Engine WARNING If you strike a foreign object stop the engine discon nect the spark plug wire s and ground against the engine...

Page 16: ...the tractor 2 Lightly depress the drive pedal To change to the reverse direction when operating with cruise control depress the brake pedal to disengage the cruise control and bring the tractor to a c...

Page 17: ...f this manual for proper blade sharpening instructions Mulching If Equipped Some models come equipped with a mulch kit which incorporates special blades already standard on the tractor in a process of...

Page 18: ...Figure 11 Tighten the lock nut to raise the front of the deck loosen the lock nut to lower the front of the deck 5 Retighten the two jam nuts loosened earlier when proper adjustment is achieved Side t...

Page 19: ...t equal lengths are threaded into the ball joint on the left and right side 1 Loosen the jam nut found on the drag link at the rear of the ball joint See Figure 15 2 Remove hex nut on the top of ball...

Page 20: ...he engine with new motor oil as instructed in the Kohler Operator Owner Manual packed with your unit IMPORTANT Refer to the Kohler Operator Owner Manual packed with your unit for information regarding...

Page 21: ...e engine and place the throttle lever in the FAST rabbit position 7 Disengage the parking brake 8 Move the tractor s PTO Blade Engage into the ON position 9 Remain in the operator s position with the...

Page 22: ...e POSITIVE Red wire its terminal first followed by the NEGATIVE Black wire Be certain that the wires are connected to the correct terminals reversing them could change the polarity and result in damag...

Page 23: ...from both ends of the blades along the cutting edges parallel to the trailing edge at a 25 to 30 angle IMPORTANT If the cutting edge of the blade has already been sharpened to within 1 5 8 from the ed...

Page 24: ...a proper working machine use factory approved belts To change or replace the deck belt on your tractor proceed as follows 1 Remove the belt keeper rod s from around the engine pulley 2 Remove the cut...

Page 25: ...25 6 Maintaining Your Lawn Tractor Figure 23...

Page 26: ...o storing your tractor WARNING Never store the machine or fuel container indoors where there is an open flame spark or pilot light such as on water heater furnace clothes dryer or other gas appliance...

Page 27: ...rs Read and follow all instructions in this manual before at tempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED ITS...

Page 28: ...CHOKE position 5 Clean adjust gap or replace 6 Clean fuel line or replace fuel filter if so equipped 7 Crank engine with throttle in FAST position 8 Engage parking brake 9 Place throttle lever to FAS...

Page 29: ...ouled faulty or gap too wide 2 Dirty air cleaner Mower will not mulch grass If Equipped 1 Place throttle control in FAST rabbit position 2 Do not mow when grass is wet wait until later to cut 3 Mow on...

Page 30: ...30 Model 60TG...

Page 31: ...4 x 1 0 x 063 30 783 04333A Fender Ref No Part No Description 31 783 0677B Adjust Brkt Lift 32 783 1489B Mounting Bracket Seat 33 710 0227 Screw 8 18 x 50 34 726 0279 Plate Insulator 35 725 1303 Sprin...

Page 32: ...32 Model 60TG...

Page 33: ...haft Steering 625 OD x 24 25 19 741 0475 Plastic Bushing 380 ID 20 738 0143 Screw Shoulder 498 x 340 21 783 0726E Pivot Bracket Support RH 22 783 0727D Pivot Bracket Support LH 23 783 0728 Pivot Brack...

Page 34: ...34 Model 60TG...

Page 35: ...x 375 18 712 0142 Hex Nut 8 32 Ref No Part No Description 19 731 1857 Throttle Control Knob 20 731 05001A Dash Panel 21 731 04729 Cruise Control Button 22 731 04728 Parking Brake Button 23 747 04161 T...

Page 36: ...36 Model 60TG...

Page 37: ...ler Pulley Flat 2 75 OD 41 783 04283 Bracket Shift Ref No Part No Description 42 783 04360 Bracket Shift F N R 43 783 04442 Idler Bracket Center Double 44 647 0031B Control Assembly Brake 45 647 0032A...

Page 38: ...872 x 060 92 712 04065 Nut Flange Lock 3 8 16 GrF 93 710 0599 Screw 1 4 20 x 500 94 736 0430 Flat Washer 350 x 1 59 x 062 95 634 0104 Wheel Assy Comp 20 x 8 x 8 734 1730 Tire Only 20 x 8 x 8 734 0603A...

Page 39: ...95 8 751 3141 OIl Drain Extension Hose 9 726 0205 Hose Clamp 10 725 0157 Cable Tie Ref No Part No Description 11 726 0272 Clamp 12 751 3140 Oil Drain Valve 13 751 10349 Fuel Line Hose 14 751 0564B Muf...

Page 40: ...del 60TG A A IMPORTANT For a proper working machine use Factory Approved Parts V belts are designed to engage and disengage safely A substitute non OEM V belt can be dangerous by not disengaging compl...

Page 41: ...5B Spacer 385 ID x 635 OD x 1 54 24 736 0108 Flat Washer 510 x 750 x 033 Ref No Part No Description 25 756 04196 Pulley Engine 3 39 x 6 12 Dia 26 783 0744A Stop Bracket Engagement 27 683 04173 Frame A...

Page 42: ...42 Model 60TG...

Page 43: ...eeve Bearing 75 x 1 0 x 1 0 12 721 0338 Seal 75 x 1 0 x 125 13 618 04041 Differential Assembly 14 741 0336 Flange Bearing 5 8 x 3 4 x 3 4 15 717 04056 42 tooth Bevel Gear 16 718 04045 Clutch Collar 17...

Page 44: ...44 Model 60TG...

Page 45: ...59B Spring Exten 94 Dia x 6 74 27 732 04287 Spring Exten 50 Dia x 6 375 28 734 0973 Wheel Deck 5 0 x 1 38 29 736 0119 Washer Lock 5 16 30 736 0270 Washer Bell 265 x 75 x 062 31 783 04740 Deck Engageme...

Page 46: ...46 NOTES Use this page to make notes and write down important information...

Page 47: ...rranty period stated above If the part fails during the period of warranty coverage the part will be repaired or replaced by MTD Consumer Group Inc according to subsection 4 below Any such part repair...

Page 48: ...xterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e Troy Bilt does not extend any warranty for products sold or exported outside of the Unite...

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