Troy-Bilt DXX Operator'S Manual Download

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Printed In USA

operator

’

manual

Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty

WARNING

READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL

BEFORE ATTEMPTING TO OPERATE THIS MACHINE.

FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.

P. O. Box 1386, 97 Kent Avenue, KITCHENER, ONTARIO, CANADA N2G 4J1

769-09625

12.18.13

Self-Propelled Mower — Model Series DXX

Summary of Contents for DXX

Page 1: ...arranty WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY P O B...

Page 2: ...rating the equipment It instructs you how to safely and easily set up operate and maintain your machine Please be sure that you and any other persons who will operate the machine carefully follow the...

Page 3: ...nders helpers and pets at least 75 feet from mower while it is in operation Stop machine if anyone enters area 9 Always wear safety glasses or safety goggles during operation and while performing an a...

Page 4: ...ght adjustment while the engine is running 26 Only use parts and accessories made for this machine by the manufacturer Failure to do so can result in personal injury 27 When starting engine pull cord...

Page 5: ...frequent intervals for proper tightness Also visually inspect blade for damage e g bent cracked worn Replace blade with the original equipment manufacture s O E M blade only listed in this manual Use...

Page 6: ...dary Air Injection SAI and Three Way Catalyst TWC if so equipped Spark Arrestor WARNING This machine is equipped with an internal combustion engine and should not be used on or near any unimproved for...

Page 7: ...jury keep hands and feet away Do not operate unless discharge cover or grass catcher is in its proper place If damaged replace immediately DANGER BYSTANDERS Do not mow when children or others are arou...

Page 8: ...ct See Figure 1 and Figure 2 4 Adjust gauge up or down until the left corner touches the slope See Figure 1 and Figure 2 5 If there is a gap below the gauge the slope is too steep for safe operation S...

Page 9: ...equally applicable to the low wheel model as well unless otherwise noted Assembly NOTE This unit is shipped without gasoline or oil in the engine Fill up with gasoline and oil as instructed in the ac...

Page 10: ...and allow for proper operation make sure to leave some slack in the upper portion of the cable s 3 Follow the steps below to complete handle assembly a Pull upward on the handle approximately 8 inches...

Page 11: ...ischarge chute under hinge pin on mulching plug assembly Lower the mulching plug Do not remove side mulching plug at any time even when you are not mulching Grass Catcher 1 Follow steps below to assem...

Page 12: ...as follows 1 Remove wing nuts and carriage bolts from handle See Figure 3 12 Figure 3 12 2 Position the handle in one of the three positions that is most comfortable See Figure 3 12 inset 3 Secure int...

Page 13: ...ntrol is attached to the upper handle of the mower Depress and squeeze it against the drive control to operate the unit Release it to stop engine and blade WARNING This blade control is a safety devic...

Page 14: ...nd the drive will be disengaged NOTE For ease of use while gripping the controls simply lock your wrist and elbows and walk the unit will automatically adjust to your speed WARNING The operation of an...

Page 15: ...le and instruction for engine lubrication Deck Wash Your mower s deck may be equipped with a water port on its surface as part of its deck wash system Use the deck wash to rinse grass clippings from t...

Page 16: ...normal conditions Clean every few hours under extremely dusty conditions Poor engine performance and flooding usually indicates that the air cleaner should be serviced To service the air cleaner refe...

Page 17: ...he blade marked Bottom or with part number faces the ground when the mower is in the operating position Make sure that the blade is aligned and seated on the blade adapter flanges See Figure 7 1 inset...

Page 18: ...air cleaner 6 Unit running with CHOKE if equipped applied 1 Connect and tighten spark plug boot 2 Clean fuel line fill tank with clean fresh gasoline 3 Clear vent 4 Drain fuel tank Refill with fresh f...

Page 19: ...Check belt for proper pulley installation and movement 2 Stop engine disconnect spark plug boot and clean out debris 3 Inspect and replace belt 4 Adjust drive control See Assembly Set up section 5 Pu...

Page 20: ...arge Chute 731 07131 Discharge Chute w clip 942 0741A Mulching Blade 664 05027 Grass Bag Troybilt 954 04282 Belt If Equipped NOTE Download a complete Parts Manual refer to customer support on page 2 B...

Page 21: ...replace the bat tery at no charge to the original purchaser Additional Limited Thirty Day Warranty on Battery if equipped After ninety 90 days but within one hundred twenty 120 days from the date of...

Page 22: ...ce provider Repairs or adjustments to correct starting difficulties due to any of the following failure to follow proper maintenance procedures rotary mower blade striking an object contaminants in th...

Page 23: ...ans The purpose of these messages is to help prevent damage to your engine other property or the environment CONTENTS B DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions B W...

Page 24: ...TROL LOCATION TYPE 1 FLYWHEEL BRAKE REMOTE THROTTLE TYPE 2 MANUAL CHOKE MANUAL THROTTLE TYPE 3 FLYWHEEL BRAKE REMOTE CHOKE FIXED THROTTLE TYPE 4 AUTOMATIC RETURN CHOKE FIXED THROTTLE TYPE 5 MANUAL CHO...

Page 25: ...be followed before engine startup OPERATION SAFE OPERATING PRECAUTIONS Before operating the engine for the first time please review the SAFETY INFORMATION section on page 2 and the BEFORE OPERATION C...

Page 26: ...ter 5 If the choke was used to start the engine move the choke throttle lever to the FAST or high position as soon as the engine warms up enough to run smoothly without use of the choke Throttle Setti...

Page 27: ...lever to stop the engine 2 Turn the fuel valve to the OFF position TYPE 4 AUTOMATIC CHOKE RETURN FIXED THROTTLE Starting the Engine 1 Turn the fuel valve to the ON position 2 Move the choke lever to...

Page 28: ...trol lever see equipment manual Throttle Setting Position the choke throttle stop lever for the desired engine speed For best engine performance it is recommended the engine be operated with the choke...

Page 29: ...ine 1 Move the throttle control to the SLOW position 2 Release the flywheel brake lever to stop the engine 3 Turn the fuel valve to the OFF position TYPE 10 AUTOMATIC CHOKE REMOTE THROTTLE BLADE BRAKE...

Page 30: ...n used under heavy load or in high ambient temperatures 4 These items should be serviced by an authorized Honda servicing dealer unless you have the proper tools and are mechanically proficient Refer...

Page 31: ...the oil filler cap dipstick Oil Change Drain the engine oil when the engine is warm Warm oil drains quickly and completely 1 Turn the fuel valve to the OFF position to reduce the possibility of fuel l...

Page 32: ...Install the spark plug carefully by hand to avoid cross threading 6 After the spark plug is seated tighten with the proper size spark plug wrench to compress the washer When installing a new spark plu...

Page 33: ...your equipment fuel formulations may deteriorate and oxidize rapidly Fuel deterioration and oxidation can occur in as little as 30 days and may cause damage to the carburetor and or fuel system Pleas...

Page 34: ...rting to reduce the possibility of fuel leakage Turn the fuel valve to the OFF position see diagram TYPE 1 Step 1 on page 4 Review the instructions provided with the equipment powered by this engine f...

Page 35: ...systems utilize components and control technologies to reduce evaporative emissions The U S California Clean Air Act and Environment Canada EPA California and Canadian regulations require all manufac...

Page 36: ...14 2 in 367 x 331 x 360 mm 14 4 x 13 9 x 14 2 in 367 x 354 x 360 mm Dry weight 22 lb 9 8 kg 26 lb 11 6 kg Engine type 4 stroke overhead cam single cylinder Displacement Bore x Stroke 9 8 cu in 160 cm3...

Page 37: ...onnections are different for the other electric start types types 4 and 6 If the engine is not equipped with a charge coil the battery will lose charge during starter motor operation only There is no...

Page 38: ...can Honda Motor Company Inc All parts replaced under warranty will be considered as part of the original product and any warranty on those parts will expire coincident with the original product warran...

Page 39: ...ants and other expendables susceptible to natural wear THE OWNER S OBLIGATION In order to maintain the validity of this DISTRIBUTOR S WARRANTY the required maintenance services as set forth in the Own...

Page 40: ...ist are warranted up to their required replacement interval only Honda will also replace other engine components damaged by a failure of any warranted part during the warranty period Only Honda approv...

Page 41: ...MENT PRI RE DE LIRE TOUTES LES INSTRUCTIONS FIGURANT DANS CETTE NOTICE D UTILISATION AVANT D ESSAYER DE VOUS SERVIR DE CETTE MACHINE LE NON RESPECT DE CES INSTRUCTIONS PEUT ENTRA NER DES BLESSURES COR...

Page 42: ...cette notice d utilisation pour vous familiariser avec la machine ses caract ristiques et son fonctionnement Sachez que cette notice peut mentionner une vaste gamme de sp cifications techniques concer...

Page 43: ...n Un PCKFU QFVU FO FGGFU USF QSPKFU SJDPDIFS FU WPVT CMFTTFS BVY ZFVY 1PSUF EFT DIBVTTVSFT SPCVTUFT TFNFMMF QBJTTF FU EFT W UF ment bien ajust s Une chemise et un pantalon qui prot gent les bras et le...

Page 44: ...N essayez jamais d ajuster une roue ou de changer la hauteur de coupe pendant que la moteur tourne 26 N utilisez que des accessoires recommand s par le fabricant de la machine Le non respect de ce co...

Page 45: ...d incendie en d barrassant le moteur des brins d herbe feuilles et autres salet s Essuyez les clabous sures de carburant ou d huile et enlevez tous les d bris imbib s d essence BJTTF MB NBDIJOF SFGSP...

Page 46: ...emballement du moteur et entra ner son fonctionnement des vitesses dangereuses Ne modifiez jamais le r glage de l usine du r gulateur Avis concernant les missions de gaz FT NPUFVST DFSUJGJ T DPOGPSNFT...

Page 47: ...JU 3 o 165 5 0 4 4 1 4 N approchez jamais les mains ni les pieds des pi ces en mouvement 3 o 0 54 130 5 4 Enlevez tous les objets qui pourraient tre projet s par les lames dans des directions dif G SF...

Page 48: ...pente Voir les Figures 1 et 2 5 S il y a un espace sous l inclinom tre la pente est trop abrupte pour y travailler en toute s curit Voir la Figure 2 ci dessus Pente 15 Inclinom tre Pente 15 UTILISEZ...

Page 49: ...4 4 6 44 QS T M BTTFNCMBHF GBJUFT MFT QMFJOT E FTTFODF FU E IVJMF DPOGPSN NFOU BVY JOTUSVDUJPOT EF MB OPUJDF E VUJMJTBUJPO EV moteur fournie avec la machine Guidon 1 Retirez les pi ces d tach es et l...

Page 50: ...DPSEF EV E NBSSFVS FTU JOTUBMM TVS MB ESPJUF du guidon sup rieutr Desserrez le boulon oreilles qui maintient le guide de la corde en place Voir la Figure 3 6 d b a c Figure 3 6 a Tenez la commande de...

Page 51: ...JOTUBMMFS MF TBD IFSCF a Relevez le clapet d jection arri re b OTUBMMF MF TBD IFSCF EBOT MFT GFOUFT BN OBH FT dans les supports du guidon comme la Figure 3 8 L chez le clapet pour qu il repose sur le...

Page 52: ...m thode correcte de charge de la batterie Mod les avec d marreur lectrique seulement REMARQUE Les manettes de r glage de la hauteur bougent dans la direction oppos e sur les tondeuses petites roues L...

Page 53: ...JWFOU USF S HM MB N NF QPTJUJPO BGJO E PCUFOJS VOF DPVQF VOJGPSNF 1PVS NPEJGJFS MB IBVUFVS EF DPVQF DPOTVMUF MF DIBQJUSF j TTFNCMBHF FU NPOUBHF x Syst me de nettoyage Deck Wash System Un orifice eau p...

Page 54: ...vous poussez la commande vers l avant plus l appareil avancera rapidement Lorsqu elle est rel ch e la commande d entra nement revient la position neutre et l entra nement est aussit t d bray NOTE 1PVS...

Page 55: ...eau peut tre incorpor au plateau de coupe de cette tondeuse et fait partie du syst me de nettoyage de celui ci Servez vous du syst me de nettoyage pour liminer les brins d herbe du dessous du plateau...

Page 56: ...och s dans des condition tr s poussi reuses Une mauvaise performance du moteur et sa noyade sont des indications que le filtre air doit tre nettoy Consultez MB OPUJDF E VUJMJTBUJPO EV NPUFVS RVBOU BVY...

Page 57: ...le vilebrequin et positionnez la lame sur l adaptateur de fa on que le c t Bottom ou le num ro de pi ce se trouve sur le dessous vers le sol QFOEBOU MF GPODUJPOOFNFOU TTVSF WPVT RVF MB MBNF FTU bien...

Page 58: ...6 Le volet de d part est ferm ou la QPTJUJPO j0 x MF DBT DI BOU 1 Branchez et serrez le fil de la bougie 2 Nettoyez la canalisation Faites le plein avec une essence propre et fra che 3 D bouchez l ve...

Page 59: ...e n est pas bien install e 2 Des d bris g nent le fonctionnement de la transmission 3 Courroie endommag e ou us e 1 V rifiez que la courroie est bien install e sur la poulie et qu elle trourne dans le...

Page 60: ...BV 4FSWJDF BQS T vente la page 2 Soyez pr t fournir les num ros de mod le et de s rie de votre machine ou voir les renseignements la page 2 quant leur emplacement Pi ce No de pi ce et description 3PVF...

Page 61: ...VS JOJUJBM QPVS VOF Q SJPEF EF RVBUSF WJOHU EJY KPVST DPNQUFS EF MB EBUF E BDIBU au d tail toute batterie fournie avec cette machine qui s av re d fectueuse en raison d un vice de mati re ou de fabric...

Page 62: ...e d blessures MESSAGES DE PR VENTION DES DOMMAGES Vous rencontrerez galement d autres messages importants pr c d s de l intitul AVIS Ce terme signifie L objet de ces messages est d carter les risques...

Page 63: ...s Composants Emplacement des Commandes TYPE 1 FREIN DE VOLANT PAPILLON COMMAND TYPE 2 STARTER MANUEL PAPILLON MANUEL TYPE 3 FREIN DE VOLANT STARTER COMMAND CARBURATEUR PR R GL TYPE 4 STARTER RETOUR AU...

Page 64: ...en marche pour la premi re fois consulter la section INFORMATION CONCERNANT LA S CURIT la page 2 et CONTR LES AVANT UTILISATION ci dessus Par mesure de s curit ne pas faire fonctionner le moteur essen...

Page 65: ...t du moteur 1 Placer le levier de starter papillon 2 en position LENT 2 Lib rer le levier du frein de volant 3 pour arr ter le moteur 3 Mettre le robinet d essence en position FERM TYPE 2 STARTER MAN...

Page 66: ...mence revenir en position FERM Si le moteur ne d marre avant que le starter soit revenu en position FERM r p ter les instructions 2 et 3 puis continuer le d marrage Mod les d marreur lectrique Placer...

Page 67: ...er le levier de commande du frein embrayage voir le mode d emploi du mat riel 2 Amener le levier de starter papillon arr t sa position LENT et laisser le moteur tourner au ralenti pendant quelques ins...

Page 68: ...r avec le papillon en position RAPIDE ou r gime lev Arr t du moteur 1 Placer le levier de papillon 2 en position LENT 2 Lib rer le levier du frein de volant 3 pour arr ter le moteur 3 Mettre le robine...

Page 69: ...essence CALENDRIER D ENTRETIEN 1 En cas d utilisation commerciale tenir un registre des dur es d utilisation pour d terminer les intervalles d entretien appropri s 2 Dans les milieux poussi reux effe...

Page 70: ...lorsque la temp rature ambiante moyenne est dans la plage indiqu e Contr le du niveau d huile 1 V rifier l huile avec le moteur arr t et horizontal 2 Ouvrir le bouchon jauge d huile et l essuyer 3 In...

Page 71: ...capuchon de bougie et liminer toute la salet au voisinage de la bougie 2 D poser la bougie l aide d une cl bougie 1 de taille correcte 3 Contr ler la bougie La changer si elle est endommag e tr s enc...

Page 72: ...euvent se d grader et s oxyder rapidement Le carburant peut se d grader et s oxyder en seulement 30 jours et peut endommager le carburateur ou le circuit d alimentation Merci de prendre connaissance d...

Page 73: ...moteur fumera quelques instants au d marrage Ceci est normal TRANSPORT Pour r duire le risque de fuite d essence maintenir le moteur horizontal durant le transport Mettre le robinet d essence en posi...

Page 74: ...re les missions par vaporation Lois sur l assainissement de l air des tats Unis et de la Californie La r glementation de l EPA et de l tat de la Californie exige que tous les fabricants fournissent de...

Page 75: ...ur x Largeur x Hauteur 367 x 331 x 360 mm 367 x 354 x 360 mm Poids vide 9 8 kg 11 6 kg Type de moteur 4 temps arbre cames en t te monocylindre Cylindr e al sage x course 160 cm3 64 x 50 mm Puissance n...

Page 76: ...r pr r gl starter manuel Les branchements sont diff rents pour les autres types de d marreur lectrique types 4 et 6 Si le moteur n est pas quip d une bobine de chargement la batterie se d charge uniqu...

Page 77: ...s r serve que de telles d fectuosit s soient attribu es par Honda des d fauts de fabrication ou des vices de main d oeuvre P RIODE DE GARANTIE La couverture de la garantie entre en vigueur la date de...

Page 78: ...r produit m canique vous avez la charge des op rations d entretien indiqu es dans votre manuel de l utilisateur Honda vous conseille de conserver tous les re us concernant l entretien de votre moteur...

Page 79: ...t mes de antipollution de l tat de Californie de l U S EPA ou d Environnement Canada sont en vigueur Pi ces couvertes par la garantie du syst me antipollution SYST MES COUVERTS PAR CETTE GARANTIE DESC...

Page 80: ...Printed on Recycled Paper...

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