Troy-Bilt 52063, 52064 Owner'S Manual Download

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Model

52063 - 5HP Recoil Start
52064 - 6HP Electric Start

OWNER’S MANUAL

Trimmer/Mower

•

Safety

•

Assembly

•

Features and Controls

•

Operation

•

Maintenance

•

Parts List

GARDEN WAY INCORPORATED

SAFETY FIRST!

Before operating this equipment, read this

Owner's Manual and the separate manual

supplied by the engine manufacturer.

(Electric Start Model Shown)

Summary of Contents for 52063, 52064

Page 1: ...AL Trimmer Mower Safety Assembly Features and Controls Operation Maintenance Parts List GARDEN WAY INCORPORATED SAFETY FIRST Before operating this equipment read this Owner s Manual and the separate manual supplied by the engine manufacturer Electric Start Model Shown ...

Page 2: ...result in personal injury or property damage SECTION 1 SAFETY 1 General Operation 1 Slope Operation 2 Children 2 Service 2 Safety Decals 3 SECTION 2 ASSEMBLY 4 Inspection After Delivery 4 Step 1 Unpacking Unit 4 Step 2 Install Handlebars 4 Step 3 Attach Throttle Control Lever 5 Step 4 Add Motor Oil 5 Step 5 Check Trimmer Head Hardware 5 Step 6 Connect and Charge Battery 6 SECTION 3 FEATURES AND CO...

Page 3: ...used The machine can propel small objects at high speed causing personal injury or property damage Clear area of objects such as rocks toys wire bones sticks etc which could be picked up and thrown by trimmer line 5 Be sure the area is clear of other people particularly small children and pets before mowing Stop machine if anyone enters the area Keep bystanders at least 50 feet from the area of op...

Page 4: ...ld never be in an awkward position for the operator SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you can not back up the slope or you feel uneasy on a slope do not mow it Do Mow across the face of slopes never up and down Exercise extreme caution when changing direc tion on...

Page 5: ...e engine is running 9 Components subject to wear damage and deterioration could expose moving parts or allow objects to be thrown Frequently check components and replace with factory recommended parts when necessary Regularly inspect the trimmer head and debris shield Make sure they are not bent damaged or loose 10 Only use eighteen inch long 130 or 155 diameter trimmer line Never use other length...

Page 6: ...avy duty gauge 155 dia line The following items are in a separate package 3 Plastic cable ties 1 Hex Hd Screw 1 4 20 x 2 1 Hex Locknut 1 4 20 2 Hex Hd Screw 5 16 18 x 2 2 Hex Locknut 5 16 18 Electric Start Model Only 1 Battery installed on unit see C Figure 2 1 2 Ignition Keys and 1 Battery Recharger in separate electric start package STEP 2 Install Handlebars 1 Cut the plastic tie and remove the ...

Page 7: ...tions Engine must be level when checking oil level In ambient tempera tures above 400 F use a high quality SAE 30 weight detergent oil classified for Ser vice SF SG or SH Use no special addi tives Do not mix oil with fuel STEP 5 Check Trimmer Head Hardware Check that the two bolts M Figure 2 4 on the trimmer head are tightened securely The trimmer head can be rotated to make access to the hardware...

Page 8: ...ded 120V wall outlet 3 Charge the battery for 24 hours After charging first unplug the charger box W from the wall outlet then dis connect the recharging line plugs U and V Wet conditions can cause an electric shock hazard during battery recharging Avoid wet conditions when charging battery Recharging the battery with improper equipment could cause a battery explosion Use only the battery charger ...

Page 9: ...ward for access to the engine Engine Throttle Control Lever Use this lever F Figure 3 1 to regulate engine speed and to stop the engine The throttle settings are shown on the decal next to the lever Engine Recoil Starter The recoil starter G Figure 3 1 is located at the rear of the engine and is used to pull start the engine Fuel Primer Button The fuel primer button I Figure 3 2 allows a cold engi...

Page 10: ...ction of this Manual ADJUST LINE CUTTING HEIGHT The cutting height of the trimmer line can be adjusted between 1 1 2 and 4 1 2 high Start at a higher setting and make adjustments as needed In general use higher height settings to handle taller material and to cope with tougher cutting conditions Use any trim ming height for less demanding condi tions To adjust the cutting height 1 The cutting line...

Page 11: ... until resis tance is felt Then pull rope out rapidly to start engine Let rope back in slowly NOTE If engine fails to start after three pulls repeat step 5 Electric Starting Stand behind handlebars and turn ignition key clockwise to crank engine If engine does not start after five sec onds of cranking stop and repeat step 5 When engine starts release key To Start Trimmer Head 1 Stand in the operat...

Page 12: ...i cult to stand on it is probably too steep to trim or mow In this case it may be wiser to establish a permanent ground cover on this area Do not trim on slopes when the ground is slippery Trim across the face of a slope not up and down Slow down and exer cise caution when changing direction on slopes Keep the Mowed Side to Your Right as You Move Ahead The unit feeds cut materials to the right sid...

Page 13: ...it and readjust jam nuts as needed REQUIRED MAINTENANCE SCHEDULE BEFORE EVERY EVERY EVERY AS REQUIRED MAINTENANCE EACH 5 25 100 NOTED USE HOURS HOURS HOURS CHECK ENGINE OIL LEVEL CHECK TRIMMER LINES 1 CHECK TRIMMER HEAD ENGAGEMENT MACHINE CLEANING 3 CHECK NUTS AND BOLTS CHANGE ENGINE OIL 2 5 SERVICE AIR FILTER SYSTEM 5 CLEAN UNDER DECK GENERAL LUBRICATION INSPECT DRIVE BELT CLEAN ENGINE 4 CHECK WE...

Page 14: ...ctric start models 2 For convenience we recommend that you place the unit on a raised platform to make access to the underside of the deck as easy as possible 3 Examine the belt Feed it around the rear engine pulley so the entire belt can be examined If cracks or other damage are noted a new belt is needed Belt Removal 1 Stop the engine and wait for engine to cool Disconnect the spark plug wire an...

Page 15: ... are cut into the inner sides of the hole These grooves were formed by the splines on the spindle shaft E Figure 5 5 6 Install the belt on the spindle head pulley P Figure 5 5 and insert the spindle shaft E with attached spindle head assembly into the spindle head mounting hole O Figure 5 6 Rotate the spindle head assembly to align the splines on the spindle shaft with the grooves in the mounting ...

Page 16: ...at the factory There is no need for additional lubrication COMPACT STORAGE For compact storage remove the two screws and locknuts securing the han dlebar and carefully to avoid kinking the cables rotate the handlebar so that the upper portion rests on the engine and the handlebar legs face to the rear GENERAL ENGINE MAINTENANCE Perform the following engine mainte nance according to the engine main...

Page 17: ...x C Figure 5 8 into a grounded 120 Volt wall outlet 3 Charge the battery for 24 hours After charging unplug the recharger box C Figure 5 8 from the wall outlet first then disconnect the recharging line plugs A and B Figure 5 8 Battery Replacement If the battery no longer takes a charge or if it is leaking or otherwise damaged it must be replaced 1 Tilt the debris shield forward 2 Disconnect the ne...

Page 18: ...ne may smoke for several seconds when started 3 Three different line installation pat terns are available as shown in Figures 5 10 5 11 and 5 12 4 Feed the line through the loops of the line holder as shown An equal amount of line should project out from each side of the line holder creating an overall 22 wide cutting swath You may offset both trimmer lines somewhat to increase the cutting swath u...

Page 19: ... long When less than 1 2 this length replace the line 2 Cutting height is too high or low for height 2 Adjust cutting height to approximately 1 3 of grass being cut of the length of the grass 3 Engine not set at FAST speed 3 Move Engine Throttle Lever to FAST Rabbit Machine vibrates 1 Trimming head mounting bolt loose 1 Tighten bolt 2 Line lengths are substantially different 2 Adjust lines to appr...

Page 20: ...18 Parts List Model 52063 52064 DRAWING NO 1 1 2 3 4 5 5 5 5 5 5 7 8 9 10 11 12 13 17 17 17 16 20 21 22 23 24 25 15 18 19 14 14 6 6 ...

Page 21: ...8 Deck Incl Ref 13 1 Ref Part Description Qty Order parts from your local authorized engine dealer Refer to engine for model type number 13 1918115 Decal Warning 1 14 1917144001 Hood Bracket 2 15 1186389 Flange Lock Nut 1 4 20 2 16 1917574 Belt Guide 1 17 1768194 Hex Hd Screw 3 8 16 x 1 1 2 3 18 1917154 Deflector Flap 1 19 1917155 Rod 1 20 1909647 Battery A 1 21 1915268 Battery Pad A 1 22 19152040...

Page 22: ... 1917579 V Belt 1 12 1918246 Spindle Head Adapter Incl Bearing 1 13 1917581 Spindle Shaft 1 14 1918329 Spindle Head Assembly Incl Bearing Insert and Refs 16 17 18 1 15 1918393 Trimmer Head Assembly Incl Ref 27 1 16 1915220001 Wear Cup 1 17 1917599 Square Washer 1 18 1724491 Self Tap Screw 5 16 18 x 3 4 3 19 1917573 Cable Bracket 1 20 1910849 Idler Spring 1 21 1917746 Flat Washer 1 22 1917589 Contr...

Page 23: ...Flange Lock Nut 1 4 20 1 10 1918081 Throttle Lever Cable Assembly 1 11 1100807 Hex Hd Screw 1 4 20 x 2 1 12 1110106 Hex Lock Nut 1 4 20 1 13 1763682 Cable Tie 3 14 1100799 Hex Hd Screw 5 16 18 x 1 1 2 2 15 1917145001 Handlebar Support 1 16 1732499 Hex Lock Nut 5 16 18 2 Ref Part Description Qty PARTS LIST DRAWING NO 3 ACCESSORIES AND KITS 1 2 3 Ref Part Description Qty 1 1904476 Trimmer String Kit...

Page 24: ... unit Replacement Parts Factory specified replacement parts are available from your authorized dealer or directly from the factory When ordering parts be sure to provide the following Model Serial Numbers of the unit Part number of the part needed Part Description Quantity needed NOTE All replacement parts must conform to our rigid quality specifications Although some replacement parts we provide ...

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