Trotec Speedy 360 Operating Manual Download Page 53

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Setup and installation

6.1

For your safety

Notice

The setup has to be carried out by Technical Support.

6.2

Temperature and humidity

Ambiente conditions

Operating temperature (ambiente temperature):

+15 °C to +25 °C

Relative humidity:

45-65%, non-condensing

•

If the system has been exposed to large temperature fluctuations, it must first be brought back to room

temperature before commissioning.

Environmental conditions

•

Provide sufficient illumination at the workplace.

•

Ensure a dust-free environment (II° according to IEC60947-1).

•

Shielding from EMC.

•

Freedom of interfering electrical installations, hoses and pipe lines.

•

Power supply free of fluctuations.

Summary of Contents for Speedy 360

Page 1: ...Speedy 360 flexx Operating manual 8032 OM 8032_4 3_EN 07 2019 ENGLISH Translation Speedy 360 flexx Operating manual 8032 OM 8032_4 3_EN 07 2019 ENGLISH Translation ...

Page 2: ... com Trotec Laser España 34 93 102 50 50 soporte troteclaser com Trotec Laser France SAS 33 1 72 62 20 94 support technique trotec fr Trotec Laser UK 44 0191 4188 110 service uk troteclaser com Trotec Laser Srl 39 02 9475 5447 supporto tecnico troteclaser com Trotec Laser Japan Corporation Tokyo 81 42 313 0740 Osaka 81 6 6180 2200 service jp troteclaser com High Speed Laser Systems S de R L de C V...

Page 3: ...lingerstraße 99 4614 Marchtrenk Austria Invoice Address Linzerstraße 156 4600 Wels Austria Tel 43 7242 239 0 General contact to Technical Support Tel 43 7242 239 7000 E mail techsupport troteclaser com www troteclaser com 3 ...

Page 4: ...cts without prior notice Copyright This documentation with all illustrations is intellectual property of Trotec Laser GmbH The entire documentation is given to the user for personal use only Reproduction translation or any distribution to third parties is not permitted without the prior consent of Trotec Laser GmbH Any breach of law will be prosecuted 4 ...

Page 5: ...regulations 15 2 2 Laser safety 17 2 2 1 Laser classification 17 2 3 Areas of responsibility 18 2 3 1 Responsibilities of the operating company 18 2 3 2 Responsibilities of the operating personnel 19 2 4 Requirements for operating an service personnel 19 2 5 Machine identification warning and safety stickers 20 2 6 Safety devices 21 2 7 Technical protective measures 22 2 7 1 Main switch 22 2 7 2 K...

Page 6: ...le concept 41 4 3 1 Additional tabletops 43 4 3 2 Table placement 44 4 4 Lens es 45 4 5 Nozzles 46 5 Transport 47 5 1 Safety notes 47 5 2 Delivery state 47 5 3 Temperature and humidity 49 5 4 Required tools for unloading and transport 49 5 5 Place of storage 49 5 6 Transport inspection and reporting of defects 50 5 7 Unpacking the machine 51 5 8 Relocation of the machine 52 6 Setup and installatio...

Page 7: ... 7 8 1 Installation and commissioning of the rotary attachment 75 7 8 2 Mounting the work piece in the rotary attachment 76 7 8 3 Engraving process 77 8 Maintenance 78 8 1 Safety notes 78 8 2 Maintenance schedule 79 8 3 Cleaning 80 8 3 1 Machine 80 8 3 2 Exhaust box 81 8 3 3 Optics in general 82 8 3 4 Lens 82 8 3 5 Mirror 84 8 3 6 Ultrasonic sensor Option Sonar TechnologyTM 85 9 Troubleshooting 86...

Page 8: ...e machine properly and safely Be sure to follow the safety instructions given here as well as any local accident prevention regulations and general safety regulations applicable to the field of usage Before beginning any work on the machine ensure that the manual in particular the chapter entitled Safety Information and the respective safety guidelines has been read in its entirety and fully under...

Page 9: ...ge Failure to observe the safety instructions leads to risk of serious injury or death Particular care should be taken during maintenance and repair work Warning Laser This symbol warns of potentially dangerous situations related to the laser beam Failure to observe the safety instructions leads to risk of serious injury Caution This symbol indicates a potentially hazardous situation which if not ...

Page 10: ...and or faults resulting from nonobservance of instructions in this manual Nonobservance of the operation maintenance and service instructions described within this manual absolves Trotec Laser GmbH from any liability in case of a defect Furthermore Trotec Laser GmbH shall accept no liability whatsoever for damage caused by the use of non original parts and accessories Additionally Trotec Laser Gmb...

Page 11: ...s 2 0 CO2 3 2 fiber 2 85 flexx 7 Ferromagnetic engraving table of multifunctional table concept according to order 8 Allen key kit 8 part 9 Open end wrench 10 Power cord 5 meters according to order 11 USB computer connection cable 12 RS232 cable according to order 13 Exhaust connection cable according to order The actual scope of delivery may be different depending on the special model additional ...

Page 12: ...mark is located on the rear of the machine Enter the serial number model and year of manufacture into your manual and always refer to them when contacting us for enquiries troubleshooting or ordering of replacement parts Serial number Model Year of manufacture 12 ...

Page 13: ...prevention of hazards 2 1 General safety notes 2 1 1 Intended use The machine described in this manual is intended exclusively for laser cutting engraving and marking of non metal and material according to the intended use of the machine using the supplied software The system must be operated maintained and repaired only by trained personnel familiar with the designated field of use and the danger...

Page 14: ...machine in any way without the express consent of the manufacturer Likewise it is strictly prohibited to remove bridge or bypass any safety devices Operating conditions and connection and setup values stated in the data sheet must be complied with at all times Operation of the system is permitted only with original parts and accessories by the manufacturer Use of third party parts affects machine ...

Page 15: ...onized standards EN ISO 12100 2011 03 Safety of machinery General principles for design Risk assessment and risk reduction IEC 60825 1 2014 EN 60825 4 2011 Safety of laser products Part 1 Equipment classification and requirements IEC 60204 1 2005 Safety of machinery Electrical equipment of machines Part 1 General requirements ISO DIS 11553 1 2009 03 Safety of machinery Laser processing machines Pa...

Page 16: ...he institutions for statutory accident insurance association applicable to you The operator is responsible for fulfilling all safety requirements as Trotec Laser GmbH has no influence on the proper use of the machine Observe the official regulations for your business location in accordance with the applicable local legal regulations on accident prevention regulations or employee protection e g DGU...

Page 17: ...l avoidance reaction staring into the laser beam deliberately or eyelid closure reflex is suppressed Do not suppress the eyelid closure reflex Do not stare directly into the laser beam Close eyes turn away Never look at the laser beam directly with an optical instrument e g a lens Class 2 US class II The accessible laser radiation of Class 2 US Class II laser systems does not pose any hazard for t...

Page 18: ...f the instruction this manual or the participation in the introduction training should in each case be acknowledged in writing Keep the manual in the immediate vicinity of the machine so that it is accessible at all times to all persons working on or with the machine Authority for the individual activities relating to the application of the machine e g installation operation maintenance and cleani...

Page 19: ...omponents such as lens and mirrors Caution The adjustment of the beam path may only be carried out by service personnel of Trotec Laser GmbH 2 4 Requirements for operating an service personnel The requirements for the operating and service personnel are The personnel must have read and understood this manual and in particular the Safety section The personnel must not be under the influence of drug...

Page 20: ... of danger during set up and operation Therefore pay attention to the information on the labels Caution Lost or damaged warning and safety stickers If any warning and safety stickers are lost or damaged the user is not able identify risks anymore and there is danger of injury Replace lost or damaged labels immediately Contact your Trotec Laser GmbH dealer for details 20 ...

Page 21: ...terial damage Do not remove modify or deactivate the interlock safety switches or protective covers on the machine Safety and protection devices must be fully functional at all times In case of assumed or presumed damage of safety devices disconnect the machine from the mains Damaged safety and protection devices need to be replaced by a Trotec technician immediately 21 ...

Page 22: ...ton only with temperature sensor option 7 Side panel left with interlock safety switch 4 Key switch 8 Acrylic top lid 2 7 Technical protective measures 2 7 1 Main switch Pressing the main switch on the backside of the machine to disconnect the machine from the mains power supply 2 7 2 Key switch Turning the key switch counterclockwise powers off the motor laser source and electric system Through t...

Page 23: ...The unit must not operate unattended despite the integrated temperature sensors If the acoustic alarm does not sound when the machine is switched on check the functionality of the sensors In case of questions contact our experienced Technical Support in your local area Functional test of the temperature sensors When the machine with the temperature sensor option is activated all sensors are checke...

Page 24: ... material Emergency stop button acknowledge 1 Turn the Emergency stop button counterclockwise to unlock it green marker is visible 2 Reboot the laser system to acknowledge the laser fault 2 7 5 Interlock safety switches Interlock safety switch query the closed status of the acrylic top lid side panels and front door If the safety devices are open or not present the laser cannot be operated However...

Page 25: ...e vicinity of the device If a main laser beam comes into contact with inflammable material e g paper the latter may ignite quickly leading to fire Therefore before switching on the laser and after deactivating the Standby mode you must make sure that there is no inflammable material in the path of the laser beam Furthermore gases formed beneath the material being processed may ignite especially if...

Page 26: ...cuiting with personal injury and property damage may occur The operator is responsible for ensuring presence of a suitable extraction system and compliance with the relevant guidelines in order to protect persons and the environment The guideline VDI 2262 1 3 Workplace air provides among other things additional remarks The operator must also ensure that gases fumes or dust do not settle on the pro...

Page 27: ...foils stainless steel brass copper and titanium Take special care with surfaces formed convex and concave Do not leave or put objects on the work surface working area Laser beam reflection The reflecting law is valid for the reflection of the laser radiation Angle of incidence failure corner No Description 1 Directed reflection Reflected ray on smooth surface 2 Directed reflection Reflected ray on...

Page 28: ...l according to regulations and laws valid in the user s country Lenses with scratches or lenses with penetrations must not be used anymore Scratched or destroyed lens surface Be aware that scratches in the coating may release small quantities of thorium which may be harmful upon inhalation or swallowing Thermal decomposition Upon thermal decompositions vapors of selenium oxide and zinc oxide are f...

Page 29: ...wait for at least 30 min until the reaction has abated Wear proper protective clothing respiratory protection protective goggles protective suit rubber or plastic gloves Provide ventilation When approaching the system again pay attention to odors Remove all lens fragments Avoid raising or dispersing dust Disposal The ZnSe dust and the lens are to be collected drily and disposed of with fragments b...

Page 30: ...he fire insofar as this is possible without endangering yourself Notice After a deletion Trotec Technical Support must be involved before the system is put back into operation In case of accident First Aid If due to laser irradiation eye injury has occurred upon exceedance of the maximum allowable irradiation rate the accident victim must immediately be presented to an ophthalmologist Assumption o...

Page 31: ...d weight Description Dimension A Length 1221 mm 48 inch B Width 830 mm 32 67 inch 790 mm 32 8 inch C Height closed with base frame 1055 mm 41 55 inch D Height open 1750 mm 68 89 inch Without exhaust hose connectors on the back and with the top lid open Weight depends on the machine type 235 bis 250 kg 518 to 551 lbs 31 ...

Page 32: ...is manual Caution Electrical noise unstable power supply as well as voltage spikes in power supply can cause interference and possible damage to the electronics of the laser machine Notice Use an individual circuit for the laser machine and the PC and an individual circuit for the exhaust system Install your computer to the same circuit as the laser machine to prevent electromagnetic interactions ...

Page 33: ... improper extraction equipment will not be covered by any liability The requirements for the exhaust system and recommended Trotec exhaust systems for standard applications depend on the working table installed in the machine Recommended exhaust systems for Speedy serie Exhaust system Speedy 100 Speedy 300 Speedy 360 Speedy 400 Atmos Nano only Speedy 100 fiber only Speedy 300 fiber Atmos Cube Atmo...

Page 34: ... max 7000 Requirements for the exhaust system Machine Volume flow m h Pressure Pa Speedy 100 200 1000 200 without table exhaust 1000 without table exhaust Speedy 300 350 with table exhaust 1600 with table exhaust 300 without table exhaust 2500 without table exhaust Speedy 360 400 with table exhaust 4200 with table exhaust Speedy 400 400 4200 The monitoring point for flow rate and pressure is at th...

Page 35: ...g a more powerful computer the graphics are generated and displayed faster and the computing times and the times for data transfer to the laser are reduced The following recommendation represents the minimum requirements Operating systems Windows Vista 32 64 bit with Service Pack 1 or later Windows 7 32 64 bit Windows 8 32 64 bit Windows 8 1 32 64 bit Windows 10 32 64 bit Microsoft NET framework 3...

Page 36: ...num Aluminium Aluminum anodized Aluminium eloxiert Chromium Chromium Verchromte Oberflächen Precious metal Edelmetalle Metal foils up to 0 5mm Aluminum Brass Copper precious metal Metallfolien bis zu 0 5mm Aluminium Messing Kupfer Edelmetall Stainless steel Edelstahl Metal painted beschichtetes Metall lackiert Brass Messing Copper Kupfer Titanium Titan 36 ...

Page 37: ...tylenterephthalat PBT Polycarbonate PC Polycarbonat PC Polyethylene PE Polyethylen PE Polyester PES Polyester PES Polyethylene terephthalate PET Polyethylenterephthalat PET Polyimide PI Polyimid PI Polyoxymethylene POM i e Delrin Polyoxymethylen POM z B Delrin Polypropylene PP Polypropylen PP Polyphenylene sulfide PPS Polyphenylensulfid PPS Polystyrene PS Polystyrol PS Polyurethane PUR Polyurethan...

Page 38: ...arning Prohibited materials Leather and artificial leather that contains chromium VI Carbon fibers Carbon Polyvinyl chloride PVC Polyvinyl butyral PVB Polytetrafluorethylene PTFE Teflon Beryllium oxide Materials containing halogens fluorine chlorine bromine iodine and astatine epoxy or phenolic resins Take care when processing the following materials Manganese Chromium Nickel Cobalt Copper Lead an...

Page 39: ...tion specialists or a sales partner near you if You are unsure about the processing of a material You have additions for further materials for us or in your opinion a material was not listed We recommend performing a material processing test with the above mentioned material using the appropriate configuration Trotec Laser GmbH assumes no responsibility for any consequences of laser processing in ...

Page 40: ...aser head 15 Connector for exhaust tube 4 Interlock safety switch 16 USB port for PC 5 Connector for rotary attachment 17 RS 232 port for PC 6 X axis 18 Connectors for exhaust cable 7 Table 19 Type plate 8 Key switch 20 Main switch 9 Keypad 21 Mains connection 10 Interlock safety switch 22 Connector for JobControl Vision 11 Front door 23 Fuse s 12 Side panel right 24 LED interior illumination 40 ...

Page 41: ...tifunctional base frame is bolted to the mounting frame which is attached to the Z axis Notice All table variants rest on the base frame With exception of the ferromagnetic engraving table which may also be placed directly on the mounting frame if there is no base frame present Ferromagnetic engraving table The ferromagnetic construction allows mounting thin materials such as paper films or foils ...

Page 42: ... the surface Aluminum slat cutting table The cutting table with aluminum slats is ideal for cutting thicker materials 8 mm thickness and above and for parts wider than 100 mm The slats can be arranged individually consequently the table can be adjusted to each individual application Acrylic slat cutting table The cutting table with acrylic slats prevents reflection during cutting This table is use...

Page 43: ...laminates or plastic films with parts smaller than 100 mm as these remain in a flat position after the cutting Notice The equipment of the machine may vary depending on the model 4 3 1 Additional tabletops Honeycomb tabletop The honeycomb tabletop is especially suitable for applications that require minimal reflection and optimum flatness of the material e g cutting of membrane keyboards The honey...

Page 44: ...ed directly on the mounting frame without the base frame Maximum material load is For static loads up to 220 lbs 100 kg For dynamic loads up to 66 lbs 30 kg Caution Damage of the multifunctional base frame or impairment of the exhaust function When workpieces are processed directly in the multifunctional base frame without a table the base frame be damaged and impairment of the exhaust function is...

Page 45: ... Part number 1380 2 85 gold standard Part number 9567 2 0 black standard Part number 85974 5 0 light blue Part number 37781 2 0 CL brown Part number 95909 2 5 silver Part number 85975 4 0 blue Part number 90026 Notice The equipment of the machine may vary depending on the model 45 ...

Page 46: ...Machine overview 4 5 Nozzles Ø 3 Short nozzle with small hole Ø 7 Short nozzle with big hole 46 ...

Page 47: ... or falling over Transport the machine as carefully as possible in order to prevent damage Avoid vibrations When transporting the machine overseas the device must be packaged airtight and protected against corrosion When transporting outdoors transport only in vehicles with roof or sufficient weather protection Protect the machine against transportation damage using straps and inserts and leave su...

Page 48: ...Transport Observe the packaging symbols Note the shockwatch sign 48 ...

Page 49: ...oading Forklift Transport Pallet truck 5 5 Place of storage Keep the machine sealed in its packaging until it is assembled or installed The storage location must be dry free of dust caustic materials vapors and combustible materials Store in a storage room or packaged with adequate weather protection Avoid exposure of the machine to shocks or vibrations Avoid extreme temperature fluctuations Take ...

Page 50: ...damage If any transport damage is visible do not accept the delivery or accept it only with reservation Record the scope of the damage on the transport documents or delivery note For all defects that are not discovered upon delivery be sure to report them as soon as they are detected since damage claims must be filed within a certain period as mandated by law 50 ...

Page 51: ...r to ensure optimum marking results Never touch the lenses with bare fingers Steps 1 Position the transport case vertically on level ground using a pallet truck or forklift 2 Remove any vertical tightening straps 3 First remove the top and afterwards the side plates of the transport case 4 Slide out the two wooden rails in the form of ramps that are stored beneath the machine 5 To secure the machi...

Page 52: ...em 7 Carry out function test Caution Transport the machine only in its original packaging Ensure the wooden crates are properly secured otherwise the crates can slip tip or fall over during transport Observe the corresponding safety norms and regulations from the chapters Safety notes and Transport When transporting over long distances use transport boxes including transport securing Notice If you...

Page 53: ...C Relative humidity 45 65 non condensing If the system has been exposed to large temperature fluctuations it must first be brought back to room temperature before commissioning Environmental conditions Provide sufficient illumination at the workplace Ensure a dust free environment II according to IEC60947 1 Shielding from EMC Freedom of interfering electrical installations hoses and pipe lines Pow...

Page 54: ...Transport 2 Make sure all the packaging material has been removed 3 Remove any transport protections 4 Install the two exhaust connectors at the rear of the machine They have been removed for safety reasons and for transport through doors 5 The machine must stand upright 6 Make sure the protective glass is intact 7 Now connect the electrical components Mains connection PC connection Exhaust connec...

Page 55: ...otherwise electrostatic charging can damage your computer and or the electronics of the laser system No Description No Description 1 USB port for PC 5 Mains connection 2 RS 232 port for PC 6 Fuse 3 Connector for exhaust connection cable 7 JobControl Vision connector 4 Main switch 8 Exhaust connection 55 ...

Page 56: ... match the voltage required by the exhaust system as this may cause damage to the machine Make sure that the mains voltage matches the voltage required by the exhaust system Notice Depending on the laser type and region the main fuses 6 are either covered or open next to the connector 6 5 2 Connection the PC 1 Connect the laser to a free interface or USB port on your computer 2 Connect the compute...

Page 57: ...ltage required by the exhaust system Connecting 1 When using an original Trotec exhaust system also connect this using the exhaust connection cable included to the exhaust cable connection on the laser 2 Plug the ends of the exhaust hose into the exhaust nozzle that is intended for this purpose on the exhaust system and on the laser The position of the connector depends on the type of the exhaust ...

Page 58: ...rical installation Environmental conditions according to technical specification Compliance with all laser safety regulations and measures Fulfill and compliance with all laser safety requirements If errors or functional deviations should occur during the inspection of the listed points the machine is not considered to be safe to operate and must not no longer be put into operation until the cause...

Page 59: ... key switch to the right and hold it against the spring force 3 As soon as the machine starts release the key switch 4 The referencing process starts 5 A signal tone then sounds and the system is ready for operation Notice Additionally the ready to use state is indicated through the slow flashing of the green status LEDs 59 ...

Page 60: ...eration Maschine ausschalten 1 Turn the key switch to the left 2 Use the main switch at the rear of the machine to turn off the main power Notice By switching off the mains all processing data are lost 60 ...

Page 61: ...Operation 7 4 Control panel The control panel is the whole unit of the machine control The keypad is a part of the control panel 7 4 1 Keypad 61 ...

Page 62: ...on for 3 seconds to temporarily define the position of the laser head as home position Marker in JobControl To deactivate the temporary home position press the shortcut Shift button Home button Laser head control button X Y Press one of these buttons to manually move the laser head to the right left front or back travel distance in X Y direction Press two of the for Laser head control buttons X Y ...

Page 63: ... automatic focusing The laser beam gets automatically focused on the work piece depends on the selected lens When there is no work piece on the working area the focus is on the table or rather on the tabletop Sonar Technology option Focusing on the material which is below the sensor Caution If there is no material on the cutting table it could lead to a collision of the laser head head crash Light...

Page 64: ...xhaust Air assist On Off Shift Laser head X Y Laser head moves fast to corresponding end position X or Y position Shift Standby Keypad locked unlocked Shift Working table Z up Working table is moving automatically upwards and the activation of the automatic focusing starts Shift Working table Z down Working table is moving automatic ally downwards to the corresponding end position Shift Home Deact...

Page 65: ...utton Working table is moving automatically upwards and the activation of the automatic focusing starts Shift button Working table control button Z Down button Working table is moving automatically downwards to the corresponding end position Working table control button Z Up button Down button Working table is moving automatically upwards and the activation of the automatic focusing starts See cha...

Page 66: ...control button X Y Laser head moves diagonal to the according direction Supplementary information Press the shortcut below to switch on off the LED interior lighting Image Button Description Shift button Stop button LED interior lighting On Off 66 ...

Page 67: ... of the lens with cleaning liquid and cleaning tissue 5 Insert the lens with the lettering facing up either above or below the clamping ring depending on the lens type 6 Fixate the lens with the clamping ring The following lenses must be inserted below the clamping ring 1 5 2 0 Notice All other available lenses must be inserted above the clamping ring 67 ...

Page 68: ... the control panel or by making settings in JobControl Procedure for manual switching between CO2 laser source and fiber laser source 1 After referencing the machine press standby 2a Selection CO2 laser source Press the marked shortcut simultaneously to switch to the CO2 laser source 2b Selection fiber laser source Press the marked shortcut simultaneously to switch to the fiber laser source 68 ...

Page 69: ...ool Automatic focus modes Sonar TechnologyTM automatic focusing with ultrasonic sensor Software focus JobControl Light bar focus Caution If workpieces with more than 66 14 lbs 30 kg have been placed on the table the table must not be moved up or down anymore as this might damage the mechanics of the machine It is mandatory to focus on the height of the material before loading material of 66 14 lbs...

Page 70: ...nhindered 3 Move the X axis downwards by pressing the Working table control button Z 1 4 Before the focus tool reaches the workpiece move the working table upwards very slowly and step by step by briefly tapping the working table control button Z 1 until the focus tool tilts to the side or falls off its position Now the lens is focused onto the surface of the material Notice Using a flexx lens the...

Page 71: ...xx lens is always adjusted for a fiber laser source Therefore it must only be used in conjunction with a fiber laser source Having a machine with a CO2 laser source use the software focus via JobControl A manual focusing via focus tool is not necessary See chapter Software focus flexx lens 71 ...

Page 72: ...hat the ultrasonic sensor is clean 2 Select the lens type in the menu bar of JobControl 3 Press the two keys from the Working table control button Z simultaneously for the laser beam to get automatically focused on the workpiece Focusing is then complete and you can start the laser processing Notice This focusing mode is especially well suited for all sound relective materials 72 ...

Page 73: ...rmined by the thickness of the spacer and the material 1 Click on the icon Options or go to Settings Options in the menu 2 Select Accessories 3 When you are using a cutting table enter the table type and the thickness of the table 4 Select the lens type in the menu bar 5 Click on the icon Material database or got to Settings Material database in the menu 6 Enter the material thickness 7 Enter the ...

Page 74: ... barrier focus 1 Select the lens type in the menu bar of JobControl 2 Make sure that the lens that is installed in the laser head is selected 3 At the same time press the Away key Down key to adjust the height of the machining table so that it moves upwards 4 Press the Up button Down button simultaneously for the table to move up 5 As soon as the previously loaded material passes the light barrier...

Page 75: ...ment with rolls Engraving of cylindrical objects with a diameter of up to 270 mm a length of up to 760 mm and a maximum weight of 3 kg Engraving of cylindrical objects with a diameter of up to 180 mm a length of up to 960 mm and a maximum weight of 10 kg Figure 1 Rotary attachment with cones Figure 2 Rotary attachment with rolls 7 8 1 Installation and commissioning of the rotary attachment 1 A wor...

Page 76: ... lever in order to clamp the workpiece between the two cones or rolls Figure 4 Schieberegler inklusive Hebel 4 Switch on the laser The axis automatically moves over the middle of the rotary attachment 5 Position the laser head over the workpiece at the position where you want to engrave 6 Focus the object with the focus tool The engraving area must be parallel to the X axis If necessary do this wi...

Page 77: ...the option Job Orientation 3 3 In the menu Settings Options Accessories select the option Rotary Engraving and enter the diameter of the object see Fig 6 If the diameter has already been entered in the printer driver the size is automatically transferred into JobControl Figure 5 Einstellungen Rundgravieren 4 Double click on the job in the waiting list to place it on the plate 5 Position the laser ...

Page 78: ...xplosion For cleaning the machine do not use explosive or flammable substances or cleaning agents No flammable or explosive liquids may be stored in or near the machine Always keep the system clean and remove flammable parts from the working area or exhaust area Warning Current Danger of electrical shock Work on electrical fittings may be carried out only by qualified personnel and in strict obser...

Page 79: ...lots backside of the maschine Spindles Clean and grease Cover of the laser source and housing Inside of the exhaust box Check and clean whenever required Clean whenever required Notice In order to ensure the maximum availability and lifetime of the system we recommend that you regularly check the filter ventilation and exhaust slots and keep the surrounding area clean A visual inspection of the le...

Page 80: ... 4 Thoroughly remove all loose dirt particles and deposits in the interior of the machine e g with a vacuum cleaner or broom 5 Clean the air guide plate and vent slots of the exhaust box inside the machine using a dry or damp cloth or brush 6 Clean the cover of the laser source and vent slots at the back of the machine using a dry or damp cloth 7 Clean the transparent acrylic top lid using a dry o...

Page 81: ...ews of the exhaust box 8 screws 2 Unscrew and remove and clean the guide plate inside the machine 3 screws 3 Remove the exhaust box from the machine and clean it 4 To clean the inside of the box remove the exhaust connector 4 screws The cleaning method depends on the material deposits for example with the aid of a vacuum cleaner wet cloth 81 ...

Page 82: ...e is required when handling attaching and cleaning these elements Do not exert non uniform pressure Do not use tools or hard objects to clean the surface Never touch the optics with your bare fingers Never use cleaning tissues twice When lenses get broken damaged or thermal decomposed follow the protective measures Disposal according to regulations and laws valid in the user s country Lenses with ...

Page 83: ...id for 1 minute to take effect 3 Soak a cleaning tissue with cleaning liquid and carefully wipe off the surface 4 Now carefully insert the lens with the lens holder into the laser head and fixate the clamping ring Notice Trotec Laser GmbH recommends to use the following cleaning products which are available as accessory parts Lens cleaning cloth part number 69249 and lens cleaning liquid part numb...

Page 84: ...t you do not touch the mirror with your fingers since this would greatly reduce the service life of the mirror Do not touch the mirror with your fingers or with tools and never use a cleaning tissue twice as the surface could easily be scratched 84 ...

Page 85: ...ixate it with the two Allen screws Reinigung des Spiegels 4 1 While holding the mirror loosen the two knurled screws 1 and lift the mirror from the mirror holder Caution Make sure that the mirror does not grind over the mirror holder as it can be scratched very easily 2 Flush the mirror with cleaning liquid to wash away coarse soiling 3 Put some cleaning liquid onto the mirror and leave the liquid...

Page 86: ...se and remedy Problem Possible cause Remedy Too low engraving depth Imprecise focusing Dirty optics Check focus Clean optics Blurred edges Imprecise focusing Check focus Missing cut lines Zero passes in material database Line thickness in CorelDraw too big Color was skipped in JobControl Increase the amount of passes in the JobControl material database Reduce line thickness to the smallest possibl...

Page 87: ...ners and angles are not cut or marked Power too low Increase the correction in JobControl Settings Material Templates Setup Correction No referencing after comissioning Top front or side door not closed Close doors No response upon switching on of the system Fuse blown No electric power at power outlet Check fuses Check power outlet No communication with machine Invalid COM port selection Communic...

Page 88: ...o and click on Save 6 The window Add Layout File appears Select the layout file that was sent to JobControl and possibly caused a failure e g a CorelDraw file Photoshop file AutoCAD file 7 Click on Open 8 The location to which the successfully created service file was saved appears on the screen 9 Send the service file SeviceLog txt a screenshot of the error message and a detailed description to y...

Page 89: ...t you have the following information ready see response form At which working process did the problem occur What you have done so far to correct the problem Serial no see type plate Error code Local Offices Sales Our store locator and detailed information on our offices in your area can be found on our website in section Contact Local Office www troteclaser com Technical Documentation For feedback...

Page 90: ... Warning Current Electric current The machine must be disconnected from the main power supply Notice Always use suitable tools to disassemble the machine Mind the springs Follow chapter Disposal Process 1 Remove all workpieces from the system 2 Turn the key switch to switch off the machine 3 Switch off the main switch at the back of the machine 4 Remove the exhaust system 5 Disconnect all cables a...

Page 91: ...he regional directives on electronic and electric waste disposal In case of further questions please ask your supplier Use suitable tools if you have to dissemble the machine All parts need to be sorted into the individual material types and be disposed of according to the regional directives on electronic and electric waste disposal 91 ...

Page 92: ...Appendix 13 Appendix Technical Data Conformity Declaration Acceptance report Response form Training verification form 92 ...

Page 93: ...y 0 0006 in 0 015 mm Accuracy to size of parts Depending on material and process Max material load Static up to 220 lbs 100kg Dynamic up to 66 lbs 30 kg Exhaust Surface exhaust via rear of the engraving cabinet table exhaust with vacuum and cutting table Standard features Sonar TechnologyTM ergonomic access to working area coaxial air assist incl integrated pump InPack TechnologyTM harsh environem...

Page 94: ...king is essential for achieving optimal results for laser engraving and marking applications Acrylic cutting grid table For reflection free cutting of tasks with parts smaller than 4 in 100 mm Aluminum slat cutting table Particularly suitable for cutting tasks of thicker materials and parts bigger than 4 in 100 mm removable aluminum slats Acrylic slat cutting table For reflection free cutting for ...

Page 95: ...andatory ambient temperature 15 C to 25 C or 59 F to 77 F Humidity 40 to max 70 not condensing Dust free environment 2nd degree according to IEC 60947 1 Laser safety Laser class CDRH laser safety CE tested Laser class 2 Interlock Duplicate interlock safety system Loading lid Front side loading lid Extraction System Minimum volume required without piping tubing 350 m h 3 500 Pa Two connections DN 2...

Page 96: ...ith all the relevant essential health and safety requirements of the EC machinery directive 2006 42 EEC Further valid guidelines regulations for the product 2014 35 EG Low Voltage Directive 2014 30 EG EMC Guideline Applied harmonized standards EN ISO12100 2011 03 Machine Safety EN ISO11553 1 2016 Safety of machinery Laser processing machines EN 60204 1 2011 01 Machine Safety electr Equipment EN 60...

Page 97: ...tems Machine parts checked for shipping damage Machine parts checked against delivery note Setup of the machine discussed Startup of the machine discussed Operation of the machine discussed Maintenance of the machine discussed Electrical voltage checked Safety notes discussed Trial run performed Deficiencies determined The machine with the machine designation has been checked according to the list...

Page 98: ... version Layout Software Firmware version Name Country Phone E mail Date Contact details Machine data Does an error message show up on the PC and if so which What happened before the error occurred Thunder and lightning Windows Update What attempts were made to solve the problem Please send the information to your sales representative to your local support or to following e mail address techsuppor...

Page 99: ...ion Danger areas Warnings Position of the Emergency stop button Personal protective equipment Operating equipment Workflow Setting up Startup and Shutdown Reporting of unexpected working results and actions to be taken Signature Trainer Signature Trainee Reporting of failure and actions to be initiated Responsibility for troubleshooting Operating manual and it s storage location for inspection ...

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