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Model:  08-2030-0000 

Engine Work Stand 

 

05/2007 | Rev. 03 

Page | 4 

 

5.0 

MAINTENANCE 

5.1 

PERIODIC INSPECTION 

A qualified inspector shall perform a complete inspection at the following intervals 
 

SERVICE 

INTERVAL 

 

Normal 

Yearly 

Inspect equipment at site of use. Operation with various weights within the rated load limit, or 
uniform loads less than 65 percent of rated load. 

Heavy 

Semi-Annual 

Inspect equipment at site of use unless external conditions indicate that disassembly should 
be done to permit detailed inspection. Operation within the rated load limit that exceeds 
normal service. 

Severe 

Quarterly 

Inspect equipment at site of use unless external conditions indicate that disassembly should 
be done to permit detailed inspection. Operation at normal or heavy service under abnormal 
operating conditions. 

Special/ 
Infrequent 

As recommended by a qualified person before the first such use and as directed by the qualified person for 
any subsequent uses 

 
 
1.  Before each use visually inspect unit to ensure all components are present and functional 

-

 

All bolts & nuts are secure 

-

 

Check for wear on t-handle ball-lok pins. Replace as necessary  

-

 

All casters & locks are operational 

-

 

No bent or, broken components 

WARNING! 

Ensure stand components are free of damage and or excessive wear. Never use stand if any component is 
bent or broken

 

 
2.  Periodically: 

-

 

Lubricate swivel caster bearing race and caster wheels with multi-purpose grease 

-

 

Lubricate flange bearing assembly with multi-purpose grease 

-

 

Adjust toggle clamp spindles as required to ensure clamping 

 
3.  Annually: 

a.  Safely perform load test 

 
5.2 

LOAD TEST 

It is recommended to send Equipment to Manufacturer or Authorized Service Center for Recertification. 

 
The rated capacity shall not be more than 80 percent of the maximum load sustained during the test. Test loads shall not be 
more than 125 percent of the rated capacity unless otherwise recommended by the manufacturer. Test weights shall be 
accurate to within -5 percent, +0 percent of stipulated values. 
 
1.  Overall visual inspection. 
2.  Install test weight equivalent to500 lbs 
3.  Hold the load for two (2) minutes. 
4.  Remove load and visually inspect stand for any signs of wear or failure 
 

6.0 

PROVISION OF SPARES 

6.1 

SOURCE OF SPARE PARTS 

Spare parts may be obtained from the manufacturer: 

TRONAIR

, Inc. 

Telephone:  (419) 866-6301 or 800-426-6301 

1740 Eber Road 

Fax: 

(419) 867-0634 

Holland, Ohio  43528-9794 USA 

E-mail: 

[email protected] 

 

Website: 

www.tronair.com 

 
6.2 

RECOMMENDED SPARE PARTS LISTS 

Reference the following page for Replacement Parts available. 
 

Summary of Contents for 08-2030-0000

Page 1: ...CE MANUAL Tronair Inc Phone 419 866 6301 800 426 6301 1740 Eber Rd Web www tronair com Holland OH 43528 9794 Email sales tronair com Model 08 2030 0000 Engine Work Stand 05 2007 Rev 03 Includes Illustrated Parts Lists ...

Page 2: ...REVISION DATE TEXT AFFECTED 03 05 2007 Modified Parts List and Part Lists Illustrations ...

Page 3: ...ONS 2 2 1 ASSEMBLY STEPS 2 2 1 1 Install Main Post Assembly 2 2 1 2 Install Rear Engine Support Post 2 2 2 PRE USE CHECKS 2 3 0 TRAINING 2 3 1 TRAINING REQUIREMENTS 2 3 2 TRAINING PROGRAM 2 3 3 OPERATOR TRAINING 2 4 0 OPERATION 3 5 0 MAINTENANCE 4 5 1 PERIODIC INSPECTION 4 5 2 LOAD TEST 4 6 0 PROVISION OF SPARES 4 6 1 SOURCE OF SPARE PARTS 4 6 2 RECOMMENDED SPARE PARTS LISTS 4 7 0 GUARANTEES LIMIT...

Page 4: ...800 426 6301 1740 Eber Road Fax 419 867 0634 Holland Ohio 43528 9794 USA E mail sales tronair com Website www tronair com 1 4 USAGE This stand allows full access to the engine for maintenance purposes by utilizing the same attach points used on the aircraft In order to adapt the engine to the stand the appropriate adapter kit must be used Refer to the table below to select the correct adapter kit ...

Page 5: ...1 4 Roll main post assembly forward until located in approximate position for engine to be mounted 5 Re install rail pins 2 1 2 Install Rear Engine Support Post 1 Orientate rear engine support post for left on right hand engine 2 Locate rear support to approximate engine attach height and pin into place with post pin 2 2 PRE USE CHECKS Refer to the parts list and illustration attached to identify ...

Page 6: ...the main post assembly on the engine stand Be sure that the front of the engine is positioned towards the main post assembly 6 Carefully move engine into stand and make the final position adjustment of the main post assembly relative to the fixed rear post location 7 Attach front and rear engine mount adapters to the engine stand attach points Make all final adjustments to allow for good engine po...

Page 7: ...l No bent or broken components WARNING Ensure stand components are free of damage and or excessive wear Never use stand if any component is bent or broken 2 Periodically Lubricate swivel caster bearing race and caster wheels with multi purpose grease Lubricate flange bearing assembly with multi purpose grease Adjust toggle clamp spindles as required to ensure clamping 3 Annually a Safely perform l...

Page 8: ...Return Material Authorization RMA number will be issued for reference purposes on any shipping documents Failure to obtain a RMA in advance of returning an item will result in a service fee A decision on the extent of warranty coverage on returned products is reserved pending inspection at Tronair Any shipments to Tronair must be shipped freight prepaid Freight costs on shipments to customers will...

Page 9: ...all Lok T 3 8 Diameter x 3 0 long 1 8 TS155 01 030 00 Tube 1 9 Z 5033 Assembly Bumper Pad 1 K 2335 Kit Rigid Caster Replacement consists of 1 G 1100 107506 Bolt Hex Head Grade 5 3 8 24 4 G 1250 1070N Flatwasher 3 8 Narrow 4 G 1251 1070R Lockwasher 3 8 Regular 4 U 1056 Caster Rigid 1 K 2336 Kit Swivel Caster Replacement consists of 4 G 1100 107506 Bolt Hex Head Grade 5 3 8 24 4 G 1250 1070N Flatwas...

Page 10: ...72 Kit Lower Support Replacement consists of 16 G 1202 1075 Stopnut 3 8 24 Elastic 4 G 1250 1070N Flatwasher 3 8 Narrow 8 G 1420 107516 Bolt Hex Head Grade 8 3 8 24 4 Z 3806 Assembly Lower Support 1 K 2774 Kit Brake Pin Replacement consists of 13 G 1300 13100 Pin Roll 1 8 diameter x 1 long 1 G 1395 02 Ring External Retaining 1 H 2165 Handle Modified 1 R 1772 Roller 1 R 1774 Pin Brake 1 K 2775 Kit ...

Page 11: ...lor of your unit Item Part Number Description Qty K 2773 Kit Rear Mount Replacement consists of 18 G 1100 107536 Bolt Hex Head Grade 5 3 8 24 2 G 1202 1075 Stopnut 3 8 24 Elastic 2 G 1250 1070N Flatwasher 3 8 Narrow 4 J 2711 Plate Bolt 1 Z 3808 Assembly Rear Support 1 NOTE All kits include complete mounting hardware and any special mount components ...

Page 12: ......

Page 13: ...APPENDIX I Declaration of Conformity ...

Page 14: ......

Page 15: ...development and manufacture is in accordance with European Community guidelines 08 2030 000 Engine Work Stand Relevant draft complied with by the machinery EN ISO 12100 1 Relevant standards complied with by the machinery EN ISO 12100 1 EN 1915 1 2001 5 20 Identification of person empowered to sign on behalf of the Manufacturer Quality Assurance Representative ...

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