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5 Ton (4.5 Metric Ton) Single Stage Jack
Models: 02-7856-0100 (Standard)
02A7856-0100 (with Air Pump Option)
02B7856-0100 (with Air Pump Option & Spring Loaded Casters
02C7856-0100 (with Spring Loaded Casters)
11/2004 - AA - Rev. 04
TABLE OF CONTENTS
PAGE
1.0
Product Information.......................................................................................................................................... 1
1.1
Usage ..................................................................................................................................................... 1
1.2
List Of Drawings..................................................................................................................................... 1
2.0
Safety Information............................................................................................................................................ 1
2.1
Alarm And Warning Systems ................................................................................................................. 1
2.2
Warning And Danger Signs ................................................................................................................... 1
2.3
Component Safety Features .................................................................................................................. 1
2.4
Functional Safety Features .................................................................................................................... 1
2.5
Features For Operator Safety ................................................................................................................ 1
2.6
Environmental Safety Features.............................................................................................................. 1
2.7
Protection Systems ................................................................................................................................ 2
2.8
Closed Circuits ....................................................................................................................................... 2
2.9
Interlocking............................................................................................................................................. 2
2.10
Necessary Personal Protective Equipment............................................................................................ 2
2.11
Safety Guidelines ................................................................................................................................... 2
2.12
Conditions For Safe Use ........................................................................................................................ 2
2.13
Operator Qualifications .......................................................................................................................... 2
2.14
Additional Safety Measures ................................................................................................................... 2
3.0
Packaging And Storage ................................................................................................................................... 3
3.1
Packaging Requirements ....................................................................................................................... 3
3.2
Handling ................................................................................................................................................. 3
3.3
Strapping ................................................................................................................................................ 3
3.4
Packaging Protection ............................................................................................................................. 3
3.5
Labeling Of Packaging ........................................................................................................................... 3
3.6
Storage Compatibility ............................................................................................................................. 3
3.7
Storage Environment ............................................................................................................................. 3
3.8
Storage Space And Handling Facilities.................................................................................................. 3
4.0
Transportation.................................................................................................................................................. 3
5.0
Assembly ......................................................................................................................................................... 4
5.1
General Instructions ............................................................................................................................... 4
5.2
Pre-Use Checks ..................................................................................................................................... 4
5.3
Personnel Requirements........................................................................................................................ 4
5.4
Inspection And Test Procedures............................................................................................................ 4
6.0
Installation........................................................................................................................................................ 4
7.0
Operation ......................................................................................................................................................... 5
7.1
Operating Parameters............................................................................................................................ 5
7.2
Numerical Values ................................................................................................................................... 5
7.3
Operator Controls................................................................................................................................... 5
7.4
Operating Instructions ............................................................................................................................ 5
7.4.1
Rules For Operating: ................................................................................................................. 6
7.4.2
Jack Instructions ........................................................................................................................ 6
8.0
Training ............................................................................................................................................................ 8
9.0
Maintenance .................................................................................................................................................... 8
9.1
General .................................................................................................................................................. 8
9.2
Maintenance Schedule........................................................................................................................... 9
9.2.1
Storage/Low Usage: .................................................................................................................. 9
9.3
Servicing Jack ........................................................................................................................................ 9
9.4
Removing And Servicing Pump ............................................................................................................. 9
9.5
Jack Function Load Test ........................................................................................................................ 9
9.6
Pneumatic Pump.................................................................................................................................. 10
10.0
Trouble Shooting............................................................................................................................................ 10
11.0
Provision Of Spares ....................................................................................................................................... 10
12.0
Parts List ........................................................................................................................................................ 11
Summary of Contents for 02-7856-0100
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Page 25: ...APPENDIX I Hydraulic Schematic...
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Page 29: ...APPENDIX II Haskel Air Pump Technical Specifications Performance Data Drawing 28550...
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Page 35: ...APPENDIX III HC 1753 Hand Pump Parts List...
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Page 43: ...APPENDIX IV Material Safety Data Sheet MIL H 5606 Hydraulic Fluid...
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